The present invention generally relates to medical devices, and in particular, the present invention relates to a surgical instrument for introducing spinal implants such as an intervertebral spacer into a disc space between adjacent vertebral bodies.
Deterioration or dislocation of a spinal disc located between two adjacent vertebral bodies often results in the two adjacent vertebral bodies coming closer together. The reduced disc space height typically results in instability of the spine, decreased mobility and pain and discomfort for the patient. A common treatment is to surgically restore the proper disc space height to thereby alleviate the neurologic impact of the collapsed disc space. Typically, most surgical corrections of a disc space include at least a partial discectomy which is followed by restoration of normal disc space height and, in some instances, fusion of the adjacent vertebral bodies. Restoration of normal disc space height generally involves the implantation of a spacer and fusion typically involves inclusion of bone graft or bone graft substitute material into the intervertebral disc space to create bony fusion. Fusion rods may also be employed. Some implants further provide artificial dynamics to the spine. Such techniques for achieving interbody fusion or for providing artificial disc functions are well-known in the art.
One problem, among others, with inserting an implant, for example, is associated with patient anatomy. Inserting and positioning the implant in the space between adjacent vertebrae can be difficult or time consuming if the bony portions are spaced too close together, or if the adjacent tissue, nerves or vasculature impedes access to or placement of the implant in the space between the bony portions. Furthermore, maintenance of distraction of the space during insertion of the implant requires additional instruments in the operative space which can make the procedure more invasive and impede access and visibility during implant insertion and thereby make the procedure more difficult.
Another difficulty of implant insertion is related to the point of access to the damaged disc space which may be accomplished from several approaches to the spine with each approach having different associated difficulties. One approach is to gain access to the anterior portion of the spine through a patient's abdomen. For an anterior approach, extensive vessel retraction is often required and many vertebral levels are not readily accessible from this approach. Another approach is a posterior approach. This approach typically requires that both sides of the disc space on either side of the spinal cord be surgically exposed, which may require a substantial incision or multiple access locations, as well as extensive retraction of the spinal cord. Yet another approach is a postero-lateral approach to the disc space. The posterior-lateral approach is employed in a posterior lumbar interbody fusion (PLIF) or a transforaminal lumber interbody fusion (TLIF) procedure which may be performed as an open technique which requires making a larger incision along the middle of the back. Through this incision, the surgeon then cuts away, or retracts, spinal muscles and tissue to access the vertebrae and disc space. The TLIF procedure may also be performed as a minimally invasive or as an extreme lateral interbody fusion (XLIF) procedure that involves a retroperitoneal transpoas approach to the lumbar spine as an alternative to “open” fusion surgery. In the minimally invasive procedure, the surgeon employs much smaller incisions, avoids disrupting major muscles and tissues in the back and reduces the amount of muscle and tissue that is cut or retracted. As a result, blood loss is dramatically reduced and these minimally invasive benefits also lead to shorter hospital stays and quicker patient recovery times. The aforementioned and various other difficulties associated with the point of access to the damaged disc space and the need to navigate an implant insertion instrument through the point of access further place demands on the implant insertion instrument design.
Therefore, there remains a need for improved insertion instruments, implants and techniques for use in any one or more types of approaches to the disc space that facilitate and provide for effective insertion while saving time, minimizing the degree of invasiveness for the patient and complementing surgeon skill demands.
According to on aspect of the invention, an inserter for implanting a spinal implant is provided. The inserter includes a jaw assembly configured to attach to the spinal implant. The inserter also includes a shaft assembly connected to the jaw assembly. The shaft assembly includes a shaft connected to a gear wheel. The inserter further includes a handle assembly connected to the gear wheel and the shaft assembly such that the handle assembly is operable to open and close the jaw assembly to thereby connect to and release the spinal implant and operable to lock and unlock rotation of the gear wheel to permit angulation of the jaw assembly relative to the shaft assembly. The gear wheel includes a wedge-shaped shaft receiving portion with the shaft disposed therein; the wedge-shaped shaft receiving portion limiting the degree of rotation of the gear wheel with respect to the shaft and thereby limiting the degree of angulation of an attached spinal implant with respect to the shaft assembly. The gear wheel is rotatable with respect to the handle assembly to angulate a spinal implant attached to the jaw assembly with respect to the shaft. A trigger is provided and configured to engage the gear wheel to lock the angulation in place and configured to release the gear wheel to permit angulation. In one variation, the trigger is configured such that it is movable distally by the user to release the gear wheel to permit angulation. In one variation, a slap hammer surface is provided at the proximal end of the inserter. The shaft includes a right shaft and left shaft. The proximal end of the right shaft is connected to the gear wheel at a distance offset from the center of the gear wheel. The proximal end of the left shaft is connected to the gear wheel at a distance offset from the center of the gear wheel. In one variation, the shaft assembly includes an angled portion such that the distal working end of the inserter is displaced from the proximal handle end by a distance such that the distal working end of the inserter is substantially unobstructed by the inserter's proximal end.
According to another aspect of the invention, an inserter for implanting a spinal implant is disclosed. The inserter includes a jaw assembly configured to attach to a spinal implant. The inserter includes a shaft assembly connected to the jaw assembly. The shaft assembly includes an inner shaft comprising a right inner shaft and a left inner shaft, an outer shaft, and a gear wheel. The inner shaft has a distal end configured to connect with the jaw assembly. The outer shaft has a distal end configured to connect with the jaw assembly. The inner shaft is located in the outer shaft such that the inner shaft is movable with respect to the outer shaft. The proximal end of the right inner shaft is connected to the gear wheel. The proximal end of the left inner shaft is connected to the gear wheel. The inserter includes a handle assembly. The handle assembly includes a first portion connected to the gear wheel such that the gear wheel is rotatable with respect to the first portion. The handle assembly further includes a second portion connected to the first portion. The second portion is connected to the proximal end of the outer shaft such that the outer shaft is movable with respect to the second portion. The handle assembly includes a trigger connected to the first portion such that it is movable with respect to the first portion to unlock rotation of the gear wheel to permit angulation of the jaw assembly and lock rotation of the gear wheel to arrest angulation of the jaw assembly.
According to another aspect of the invention, a method for implanting a spinal implant is provided. The method includes the step of providing an instrument. The instrument includes a jaw configured to attach to a spinal implant, a shaft connected to the jaw, and a handle connected to the shaft. The jaw is operable via the handle to open and close to connect to the spinal implant and also operable via the handle to angulate an attached spinal implant with respect to the shaft and further operable to lock and unlock such angulation. A spinal implant configured to attach to the instrument and sized for frictional engagement between spinal anatomy is provided. The jaw of the instrument is opened. The spinal impant is placed in juxtaposition to the jaw. The jaw is closed and the spinal implant is connected to the instrument. An incision in a patient targeting spinal anatomy is created and the instrument with the attached spinal implant is inserted into the incision. The spinal implant is positioned between spinal anatomy such that the spinal anatomy exerts a frictional force on the spinal implant holding it substantially in place. The instrument is unlocked such that angulation of the implant relative to the shaft is permitted. The attached implant is angulated relative to the shaft while the implant is connected to the instrument. The instrument is locked such that angulation of the implant relative to the shaft is arrested. The spinal implant is re-positioned between the spinal anatomy. The jaw is opened. The instrument is removed from the incision and spinal implant is left located in position between the spinal anatomy.
The invention is best understood from the following detailed description when read in conjunction with the accompanying drawings. It is emphasized that, according to common practice, the various features of the drawings are not to-scale. Some dimensions of the various features are arbitrarily expanded or reduced for clarity.
a illustrates a perspective view of an inserter according to the present invention.
b illustrates a top view of the inserter of
c illustrates a side view of the inserter of
d illustrates a cross-sectional view of the inserter of
a illustrates a perspective view of a right jaw of the jaw assembly of the inserter according to the present invention.
b illustrates a perspective view of a left jaw of the jaw assembly of the inserter according to the present invention.
a illustrates top and side views of a right inner shaft of the inner shaft assembly of the inserter according to the present invention.
b illustrates top and side views of a left inner shaft of the inner shaft assembly of the inserter according to the present invention.
c illustrates a side and cross-sectional view taken along line A-A of a gear wheel of the inner shaft assembly of the inserter according to the present invention.
a illustrates a top and detail view of a spacer in juxtaposition with the inserter according to the present invention.
b illustrates a top and detail view of a spacer connected to the inserter according to the present invention.
c illustrates a top and detail view of a spacer connected to the inserter and angulated in one direction according to the present invention.
Before the subject devices, systems and methods are described, it is to be understood that this invention is not limited to particular embodiments described, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present invention will be limited only by the appended claims.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
It must be noted that as used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a spinal segment” may include a plurality of such spinal segments and reference to “the screw” includes reference to one or more screws and equivalents thereof known to those skilled in the art, and so forth.
All publications mentioned herein are incorporated herein by reference to disclose and describe the methods and/or materials in connection with which the publications are cited. The publications discussed herein are provided solely for their disclosure prior to the filing date of the present application. Nothing herein is to be construed as an admission that the present invention is not entitled to antedate such publication by virtue of prior invention. Further, the dates of publication provided may be different from the actual publication dates which may need to be independently confirmed.
The present invention is described in the accompanying figures and text as understood by a person having ordinary skill in the field of spinal implants and related instrumentation.
Referring now to
The jaw assembly 12 will now be discussed in reference to
With particular reference to
With particular reference to
Turning to
With particular reference to
With particular reference to
With particular reference to
With particular reference to
With particular reference to
The assembly of the inner shaft assembly 44 will now be described in reference to
The assembly of the inner shaft assembly 44 to the jaw assembly 12 will now be described in reference to
The assembly of the inner shaft assembly 44 to the outer shaft 42 will, now be discussed. The inner shaft assembly 44 is inserted into the inner shaft assembly receiving portion 48 of the outer shaft 42. A first jaw pin is passed into the upper jaw pin aperture 56 of the outer shaft 42 and into the upper jaw pin aperture 38 of the left jaw piece 20 and a second jaw pin is passed into the lower jaw pin aperture 56 of the outer shaft 42 and into the lower jaw pin aperture 38 of the left jaw piece 20 securing the left jaw piece 20 to the outer shaft 42 such that relative movement of the left jaw piece 20 and outer shaft 42 is permitted. Fasteners are passed through the connecting apertures 54 of the outer shaft 42 and into the apertures created by the conjunction of notches 76 and 84 of the adjacent right and left inner shafts 66, 68 to connect the inner shaft assembly 44 to the outer shaft 42 such that the right and left inner shafts 66, 68 are capable of relative movement with respect to the outer shaft 42.
The handle assembly 16 will now be described in reference to
With reference first to
Referring now to
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Turning now to
The assembly of the handle assembly 16 and of the shaft assembly 14 to the handle assembly 16 will now be discussed. The proximal ends of the right and left inner shafts 66, 68 of the inner shaft assembly 44 are inserted at the distal end 106 into the bore 108 of the handle 96. The gear wheel 70 is inserted into the side window 110 of the handle 96 and the proximal ends of the right and left inner shafts 66, 68 are connected to the wheel 70 by inserting the right and left inner shafts 66, 68 into the inner shaft assembly receiving portion 94 of the gear wheel 70 and passing gear pins (not shown) into gear pin apertures of the right and left inner shafts 66, 68 and into gear pin apertures 92 on the gear wheel 70 such that the gear wheel 70 is capable of relative movement with respect to the right and left inner shafts 66, 68 within the constraints of the wedged-shaped inner shaft receiving portion 94. The gear wheel 70 is connected to the handle 96 by passing a fastener into the gear wheel apertures 112 in the handle 96 and the central bore 90 of the gear wheel 70. The trigger 98 and spring 102 are disposed inside the handle 96 and gear wheel 70 such that the spring 102 exerts a spring force against the trigger 98 forcing the toothed engaging portion 116 of the trigger 98 to contact the toothed gear wheel 70. A pin secures the trigger 98 to the handle 96 such that the trigger 98 is allowed to pivot about the pin with respect to the handle 96. The proximal end 58 of the outer shaft 42 extends from the bore 108 and beyond the proximal end 104 of the handle 96. The knob 100 is threadingly connected to the threaded portion 52 of the outer shaft 42. The distal end of the knob 100 is disposed inside the bore 108 of the handle 96 and secured thereto via pins passing through the handle and into a recess formed around the knob 100. In one variation, an impaction knob 124 (shown in
Operation of the inserter instrument 10 will now be discussed with initial reference to
The spacer 126 includes spacer engaging apertures (not shown) configured to be aligned with the spacer engaging features 30, 40 of the jaw assembly 12. The knob 100 of the handle assembly 16 is rotated such that the threaded engagement with the outer shaft 42 draws the outer shaft 42 into the bore 108 of the handle 96 and moves the jaw pin 22 along with it, thereby angulating the jaws 18, 20 towards each other into a closed position. In the closed or locked position, the spacer engaging features 30, 40 are securely clamped to the spacer 126 as shown in
Releasing the trigger 98 unlocks the gear wheel 70 which is then rotated with respect to the handle 96 by the user to articulate the jaws 18, 20. Rotation of the gear wheel 70 in one direction moves one of the right or left inner shafts 66, 68 proximally and moves the other of the right or left inner shafts 66, 68 distally, thereby, angulating the jaw assembly 12 as shown in
The preceding merely illustrates the principles of the invention. It will be appreciated that those skilled in the art will be able to devise various arrangements which, although not explicitly described or shown herein, embody the principles of the invention and are included within its spirit and scope. Furthermore, all examples and conditional language recited herein are principally intended to aid the reader in understanding the principles of the invention and the concepts contributed by the inventors to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions. Moreover, all statements herein reciting principles, aspects, and embodiments of the invention as well as specific examples thereof, are intended to encompass both structural and functional equivalents thereof. Additionally, it is intended that such equivalents include both currently known equivalents and equivalents developed in the future, i.e., any elements developed that perform the same function, regardless of structure. The scope of the present invention, therefore, is not intended to be limited to the exemplary embodiments shown and described herein. Rather, the scope and spirit of present invention is embodied by the appended claims.
This application claims priority to and the benefit of U.S. Provisional Patent Application Ser. No. 60/937,384 entitled “Inserter for intervertebral spacer” filed on Jun. 27, 2007 which is incorporated herein by reference in its entirety. This application also claims priority to and is a continuation-in-part of U.S. patent application Ser. No. 12/157,647 entitled “Inserter for a spinal implant” filed on Jun. 11, 2008 which claims priority to and the benefit of U.S. Provisional Patent Application Ser. No. 60/934,104 filed on Jun. 11, 2007. This application also claims priority to and is a continuation-in-part of U.S. patent application Ser. No. 12/156,857 entitled “Inserter for a spinal implant” filed on Jun. 4, 2008 which claims priority to and the benefit of U.S. Provisional Patent Application Ser. No. 60/933,538 filed on Jun. 7, 2007, all of which are hereby incorporated by reference in their entireties.
Number | Date | Country | |
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60937384 | Jun 2007 | US | |
60934104 | Jun 2007 | US | |
60933538 | Jun 2007 | US |
Number | Date | Country | |
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Parent | 12157647 | Jun 2008 | US |
Child | 12215497 | US | |
Parent | 12156857 | Jun 2008 | US |
Child | 12157647 | US |