Back problems are a common and debilitating medical occurrence, resulting in over 500,000 spinal lumbar and cervical fusion procedures performed each year in the United States alone. One of the causes of back pain and disability results from the rupture or degeneration of one or more intervertebral discs in the spine.
Surgical procedures are commonly performed to correct problems with displaced, damaged, or degenerated intervertebral discs due to trauma, disease, or aging. Generally, spinal fusion procedures involve removing some or all of the diseased or damaged disc, and inserting one or more intervertebral implants into the resulting disc space.
It is desirable to provide improved instruments for use during spinal surgical procedures, including instruments used to insert spinal fusion implants.
A first aspect of the disclosure provides an inserter for inserting a spinal fusion implant, the inserter comprising: a housing having a proximal member and a housing shaft extending distally therefrom; an inner shaft having a distal end and a proximal end, wherein the inner shaft is configured to be disposed at least partially within the housing shaft, and to translate relative to the housing shaft. The distal end of the inner shaft is configured to releasably engage the spinal fusion implant. A thumbwheel is configured to be rotatably fixed to the proximal end of the inner shaft, and to rotate about a longitudinal axis of the inserter, thereby causing the inner shaft to rotate. A lock is engaged with the inner shaft, wherein the lock is configured to move between a locked position and an unlocked position. In the locked position, the inner shaft is rotatably fixed to the thumbwheel, while in the unlocked position, the inner shaft and the thumbwheel are separable from one another. A soft stop is configured to provide one or more of audible and or tactile feedback to a user to indicate that the spinal fusion implant is fully disengaged from the distal end of the inner shaft.
In certain embodiments, the distal end of the inner shaft comprises threads configured to engage complementary threads on the spinal fusion implant.
In certain embodiments, rotation of the thumbwheel in a first direction is configured to cause the distal end of the inner shaft to engage the spinal fusion implant, and rotation of the thumbwheel in a second direction is configured to cause the distal end of the inner shaft to disengage from the spinal fusion implant.
In certain embodiments, in the unlocked position, the inner shaft is configured to translate distally, causing the proximal end thereof to disengage from the thumbwheel. The inner shaft is further configured to be removed from a distal end of the housing shaft in order to dismantle the inserter.
In certain embodiments, the thumbwheel further comprises a biasing element configured to bias the thumbwheel in a distal direction. In the unlocked position, the thumbwheel is configured to translate proximally against a force of the biasing element. When the proximal end of the inner shaft is disengaged from the thumbwheel, a distal end of the thumbwheel is configured to move radially outward relative to the longitudinal axis to initiate disassembly of the thumbwheel from the inserter.
In certain embodiments, the proximal end of the inner shaft comprises a keyed feature which provides a complementary fit with a corresponding keyed feature on the thumbwheel.
In certain embodiments, the keyed feature is a male hex feature, and the corresponding keyed feature is a female hex feature.
In certain embodiments, the inner shaft has a first diameter, and the lock further comprises: a portion of the inner shaft having a second diameter that is reduced relative to the first diameter; and a lock button disposed on the housing and movable in a direction substantially perpendicular to the longitudinal axis. The lock button comprises a slot configured to engage the portion of the inner shaft having the reduced diameter. The slot has an irregular cross sectional shape, such that in the locked position, an outer surface of the lock button is substantially flush with an outer surface of the housing, and a first end of the slot provides a close fit with the portion of the inner shaft having the reduced diameter. In the unlocked position, the outer surface of the lock button is raised relative to the outer surface of the housing, and a second end of the slot accommodates the inner shaft at a portion not having the reduced diameter, allowing the inner shaft to translate.
In certain embodiments, the lock further comprises a track extending within the lock button in a direction parallel to the direction in which the lock button is movable; a pin disposed within the track; a plunger disposed within the housing and configured to engage the lock button in the locked position and the unlocked position; a spring configured to engage the plunger; and a screw configured to maintain a position of the plunger and the spring.
In certain embodiments, the housing further comprises a first through-hole configured to engage the plunger in the unlocked position, and a second through-hole configured to engage the plunger in the locked position.
In certain embodiments, the soft stop comprises: a keyed distal end feature configured to rotatably engage a complementarily keyed feature on a proximal end of the thumbwheel, the keyed distal end feature being coupled to a longitudinally extending body having a plurality of threads disposed thereon. A slider body is configured to threadedly engage the longitudinally extending body and to translate within the soft stop. A first wave spring and a second wave spring are disposed at opposite ends of the slider body, respectively. In certain embodiments, the thumbwheel is configured to be rotatable even after the slider body abuts the first wave spring or the second wave spring.
A second aspect of the disclosure provides a system comprising: the inserter as described in the first aspect above, and a spinal fusion implant configured to be engaged by the distal end of the inserter. In certain embodiments, the spinal fusion implant may include a threaded connection, configured to threadedly engage with the distal tip of the inserter.
A third aspect of the disclosure provides an inserter for inserting a spinal fusion implant, the inserter comprising: a body comprising an outer shaft; an inner shaft having a distal end configured to releasably engage the spinal fusion implant, and a proximal end, wherein the inner shaft is disposed at least partly within the outer shaft. A thumbwheel is rotatably fixed to the inner shaft, and disposed about the body, wherein the thumbwheel is configured to translate relative to the body in order to allow rotational movement of the thumbwheel about a longitudinal axis of the inserter. The thumbwheel is configured to rotate a first extent about the longitudinal axis in order to move the inserter between an unlocked position, in which the inner shaft is configured to engage and disengage the spinal fusion implant, and a locked position, in which the inner shaft is locked in engagement with the spinal fusion implant. The thumbwheel is further configured to rotate a second extent about the longitudinal axis in order to allow removal of the thumbwheel from the body.
In certain embodiments, the body further comprises a middle body member coupled to the outer shaft, and a proximal body member coupled to the middle body member.
In certain embodiments, the middle body member further comprises a counter torque point.
In certain embodiments, the body further comprises a backing plate and a biasing element affixed to the backing plate, wherein the biasing element is configured to bias the thumbwheel in a distal direction. In certain embodiments, the biasing element comprises a wave spring.
In certain embodiments, the body further comprises a lock button disposed thereon, the lock button being configured to extend radially outward relative to the body, and configured to be depressed in a radially inward direction. The thumbwheel further comprises a first cutout disposed on an inner bore of the thumbwheel, configured to accommodate the lock button in the unlocked position.
In certain embodiments, the thumbwheel further comprises a relief disposed on a distal end surface thereof, the relief being configured to accommodate the lock button when the thumbwheel has been rotated the second extent about the longitudinal axis.
In certain embodiments, the body further comprises a fixed tab disposed thereon, and the thumbwheel further comprises a second cutout disposed on the inner bore thereof, configured to accommodate the fixed tab in the unlocked position.
In certain embodiments, the first cutout is further configured to accommodate the fixed tab in the locked position, and the second cutout is further configured to accommodate the lock button in the locked position.
In certain embodiments, the first cutout and the second cutout are arranged in opposition to one another on the inner bore of the thumbwheel, such that the first and second cutouts are disposed about 180° from one another.
In certain embodiments, the thumbwheel further comprises a radial track disposed on the inner bore thereof, the radial track being in communication with, and disposed distally relative to the first cutout and the second cutout, the radial track being configured to allow the thumbwheel to rotate about the body when the thumbwheel translates in a proximal direction, such that the fixed tab and the lock button are accommodated within the radial track.
In certain embodiments, the inserter further comprises a rotatable tab coupled to the inner shaft at a proximal end thereof, the rotatable tab being rotatable relative to the body and extending through a portion of the body. The tab is rotatably fixed relative to the inner shaft. A first channel extends axially along the inner bore of the thumbwheel, and is configured to accommodate the rotatable tab, wherein the rotatable tab is configured to rotate about a longitudinal axis of the inserter and within the first channel in response to the thumbwheel rotating about the longitudinal axis of the inserter. The inner shaft is configured to rotate in response to the rotating of the rotatable tab.
In certain embodiments, the first channel is open at a distal end thereof to the first cutout.
In certain embodiments, the inserter further comprises a second channel extending axially along the inner bore of the thumbwheel, configured to accommodate the fixed tab when the thumbwheel has rotated the second extent, thereby allowing the thumbwheel to translate distally off an end of the body for removal.
In certain embodiments, the first extent is about 180°, and the second extent is about 90°.
In certain embodiments, the inserter further comprises a cam disposed on the distal end of the inner shaft and configured to engage a cam surface on the spinal fusion implant.
A fourth aspect of the disclosure provides a system comprising: the inserter as described in the third aspect above, and a spinal fusion implant configured to be engaged by the distal end of the inserter. In certain embodiments, the inserter includes a cam disposed on the distal end of the inner shaft, configured to engage a cam surface on the spinal fusion implant.
A fifth aspect of the disclosure provides a method of engaging an implant using an inserter according to the first or the third aspect as described above.
A sixth aspect of the disclosure provides a method of disengaging an implant from an inserter according to the first or the third aspect as described above.
A seventh aspect of the disclosure provides a method for disassembling an inserter according to the first or the third aspect as described above.
These and other aspects, advantages and salient features of the invention will become apparent from the following detailed description, which, when taken in conjunction with the annexed drawings, where like parts are designated by like reference characters throughout the drawings, disclose embodiments of the invention.
It is noted that the drawings of the disclosure are not necessarily to scale. The drawings are intended to depict only typical aspects of the disclosure, and therefore should not be considered as limiting the scope of the disclosure. In the drawings, like numbering represents like elements between the drawings.
As indicated above, aspects of the invention provide inserters for the insertion of spinal fusion implants, methods for engaging an implant using the inserters, methods of disengaging the implant from the inserters, and methods for disassembling the inserters, as well as systems including such inserters and corresponding implants. Such instruments can provide improvements over prior instruments. For example, the instruments can be relevant to ease of engagement and disengagement between the implant and the inserter, ease of actuation, as well as the ability to dismantle the inserter (e.g., before and/or after such procedures) to facilitate cleaning and sterilization of the inserter.
As used herein, the term proximal refers to the direction away from attachment of an element to the subject, shown in
Referring generally to
As shown in
As shown in
The thumbwheel 140 is configured to be rotatably fixed to the inner shaft 120, for example, thumbwheel 140 may be rotatably fixed to the proximal end 124 of inner shaft 120. Thumbwheel 140 is configured to provide a user (e.g., a surgeon, medical professional, or operating room technician) with a readily accessible means of actuating rotation of the inner shaft 120. Thumbwheel 140 is configured to rotate about a longitudinal axis of the inserter 100, thereby causing the inner shaft 120 to rotate. As discussed above, rotation of the thumbwheel 140 in a first direction is configured to cause the distal end 122 of the inner shaft 120 to engage the spinal fusion implant 10, and rotation of the thumbwheel 140 in a second direction is configured to cause the distal end 122 of the inner shaft 120 to disengage from the spinal fusion implant 10. Rotation of inner shaft 120 may directly correspond to the degree of rotation of thumbwheel 140.
A lock 130 may be engaged with the inner shaft 120 (e.g., at a proximal end 124 thereof). The lock 130 is configured to move between a locked position and an unlocked position. In the locked position, the inner shaft 120 (e.g., the proximal end 124 of inner shaft 120) is disposed within and rotatably fixed to the thumbwheel 140. In the unlocked position, the inner shaft 120 and the thumbwheel 140 are separable from one another (e.g., they can be disassembled). In particular, in the unlocked position, the lock 130 is configured to disengage from inner shaft 120, allowing inner shaft 120 to translate distally within housing shaft 112, causing the proximal end 124 of inner shaft 120 to disengage from the thumbwheel 140. In this state, inner shaft 120 is configured to translate distally and ultimately to be removed from housing shaft 112 from the distal end 116 thereof.
A soft stop 150 is configured to provide one or more of audible and or tactile feedback to a user to indicate that the spinal fusion implant 10 is fully disengaged from the distal end of the inner shaft 120, while still allowing further rotation of the thumbwheel 140.
Turning to
Thumbwheel 140 may include a biasing element 144 disposed within the thumbwheel, which may be configured to bias the thumbwheel 140 in a distal direction. In the locked position, in which the housing 110, inner shaft 120, and thumbwheel 140 are locked together, this biasing of thumbwheel 140 in the distal direction (e.g., toward inner shaft 120) contributes to the maintenance of the locked position and the contact between thumbwheel 140 and inner shaft 120 at keyed features 142, 126.
Thumbwheel 140 is configured to translate proximally, against the force of the biasing element 144. Such translation in the proximal direction causes compression of biasing element 144, and allows thumbwheel 140 to translate in the proximal direction relative to inner shaft 120. When thumbwheel 140 has translated a sufficient distance in the proximal direction, the proximal end 124 of inner shaft 120 is no longer constrained within keyed feature 142 of thumbwheel 140. Proximal end 124 of inner shaft 120 may then disengage from thumbwheel 140. When proximal end 124 of inner shaft 120 has exited keyed feature 142 at the distal end of thumbwheel 140, the distal end of thumbwheel 140 is configured to move radially outward relative to the longitudinal axis of the inserter 100. Disassembly of inserter 100 may then occur, subject to operation of the lock 130 as described further herein: inner shaft 120 can be removed via the distal end 116 of housing shaft 112, and thumbwheel 140 can be removed by pulling thumbwheel 140, distal end first, away from the longitudinal axis of the inserter and off of housing 110.
Turning to
As shown in
Lock button 132 may be disposed on housing 110, and may be movable in a direction substantially perpendicular to the longitudinal axis of the inserter 100. The lock button 132 may include a slot 134 disposed therein, through which inner shaft 120 passes or extends. The slot 134 may be configured to engage the portion of inner shaft 120 that includes the second, smaller diameter 128. To this end, slot 134 may include an irregular cross sectional shape (
When lock 132 is in the unlocked position, shown in
Lock 130 may further include a track 136 extending within the lock button in a direction parallel to the direction in which the lock button 132 is movable. A pin 138 may be disposed within track 136. Track 136 and pin 138 may be configured to further define and limit the motion of lock button 132. A plunger 135 may further be disposed within the housing 110, and be configured to engage the lock button 132 in the locked position and the unlocked position. A spring 137 may be configured to engage the plunger 135, and a screw 139 may further be configured to maintain a position of the plunger and the spring. Housing 110 may further include a first through-hole 118a configured to engage the plunger 135 in the unlocked position, and a second through-hole 118b configured to engage the plunger 135 in the locked position. The inserter 100 can be manually or automatically moved from the locked position (e.g., lock button depressed) to the unlocked position (e.g., lock button raised). For instance, a user can manually change the inserter 100 from the locked position to the unlocked position.
Turning next to
In use, as thumbwheel 140 including keyed feature 146 rotates in the second direction to disengage distal tip 122 from implant 10, body 154 rotates in response to the rotation of thumbwheel 140. Body 154 is fixed in its axial position, but rotates relative to slider body 158. As a result of the threaded engagement between threads 156 on body 154, and the threaded aperture 157 of slider body 158, slider body is configured to translate along the interior bore of soft stop 150, driven by the rotating threads of body 154. As thumbwheel 140 is rotated, slider body 158 is configured to translate either proximally or distally, depending on the direction in which thumbwheel 140 is rotated. Eventually, slider body 158 translates to the proximal or distal end of soft stop 150, and contacts a biasing member 159. Each biasing member 159 may be, e.g., a wave spring. This contact between slider body 158 and a biasing member 159 is configured to provide tactile and/or audible feedback to the user.
The axial length of soft stop 150 is configured such that when the thumbwheel has been rotated a sufficient number of times to generate the audible and/or tactile feedback as described above, the inner shaft 120 can be understood by the user to be completely disengaged from implant 10. This feedback allows the user to, e.g., withdraw the inserter 100 from the patient with confidence that the implant 10 is not still engaged, and will not be inadvertently moved from its position by the withdrawal of inserter 100. This feedback also allows the user to withdraw the inserter 100 from the patient promptly after disengaging from the implant 10, without rotating the thumbwheel 140 an unnecessary additional number of times beyond the point of disengagement with the implant 10 in an effort to avoid inadvertent repositioning of the implant 10. Soft stop 150 may be configured such that thumbwheel 140 continues to be rotatable even after slider body 158 has contacted and/or abuts one of biasing members 159.
In addition to the inserter 100 described above, it is also considered that in another embodiment, a system is provided for use in a spinal fusion procedure. The system may include the inserter 100 substantially as described herein, together with a spinal fusion implant 10 (
Also provided herein is an exemplary method of use of inserter 100. According to a first step, inserter 100 is provided. Inserter 100 may be in a disassembled condition, and if so, it may be assembled. Such assembly may include placing keyed feature 146 of thumbwheel 140 on keyed feature 152 of soft stop 150, and bringing thumbwheel 140 into alignment with the longitudinal axis of inserter 100. Inner shaft 120 may then be inserted in a proximal direction into housing shaft 112, such that proximal end 124 engages with thumbwheel 140. In a second step, thumbwheel 140 may be rotated in a first direction to engage implant 10. In a third step, the lock button may be pressed to lock the axial position of inner shaft 120, and the rotational position of inner shaft 120 and thumbwheel 140. In a fourth step, the implant 10 may be inserted through an incision and placed in a desired location in a patient, e.g., in an intervertebral space. In a fifth step, the inserter 100 may be unlocked, causing the lock button to extend upward such that it is no longer flush with the housing surface. In a sixth step, the thumbwheel 140 may be rotated in a second direction that is opposite the first direction, causing the distal tip 122 of the inner shaft 120 to disengage from implant 10. In a seventh step, the rotation may be discontinued after feedback is received by the user from soft stop 150. In an eighth step, inserter 100 may be withdrawn from the patient. In a ninth step, the inner shaft may be removed from inserter 100 in a distal direction. Finally, in a tenth step, the thumbwheel, no longer constrained by the proximal end of the inner shaft, may be removed from housing 110. Inserter 100 may then be cleaned or sterilized in its disassembled condition.
With reference to
With continued reference to
Inserter 200 may further include a thumbwheel 240 that is rotatably fixed to the inner shaft 220, e.g. at a proximal end 224 thereof, and may be disposed about the body 210. Thumbwheel 240 may provide a user with a means of actuating rotation and/or translation of inner shaft 220 that is easy to access and manipulate.
Thumbwheel 240 may include a plurality of relief features on an inner bore surface 267 thereof, which may be configured to interact with features of body 210 to provide inserter 200 with a number of functionalities as described herein. For example, as facilitated by the features of the inner bore surface 267 of thumbwheel 240 and of body 210, the thumbwheel 240 may be configured to translate relative to the body 210, in order to permit or allow rotational movement of the thumbwheel 240 about a longitudinal axis 202 of the inserter 200. In particular, the thumbwheel 240 may translate in a proximal direction in order to permit rotational movement of the thumbwheel 240 about the longitudinal axis 202 of the inserter 200.
Thumbwheel 240 may further be configured to rotate about the longitudinal axis 202 in order to move the inserter 200 between an unlocked position, in which the inner shaft 220 is configured to engage and disengage the spinal fusion implant 10, and a locked position, in which the inner shaft 220 is locked in engagement with the spinal fusion implant, and the inner shaft 220 and thumbwheel 240 are rotationally locked. In particular, translation of thumbwheel 240, e.g., in a proximal direction as described above, may permit thumbwheel 240 to be rotated a first extent, for example about 180° about the longitudinal axis 202, in order to move the inserter 200 from the unlocked position to the locked position, or vice versa. In other embodiments (e.g., embodiments having a double cam disposed at the distal tip 222 of inner shaft 220) the first extent may be about 90°. In the latter embodiment, other angular and spatial relationships as disclosed herein may be adjusted in order to accommodate.
Upon proximal translation, thumbwheel 240 may further be configured to rotate a second extent about the longitudinal axis 202, for example about 90° F.rom the unlocked position, to a removal position in which the thumbwheel 240 is configured to be removed from the body 210. For example, thumbwheel 240 may be removed from body 210 by sliding thumbwheel 240 off a distal end of body 210.
As noted above, thumbwheel 240 may include a plurality of relief features on an inner bore surface 267 thereof, which are configured to interact with corresponding features on body 210 as described further herein to provide certain functions of thumbwheel 240 and inserter 200. With reference to
Referring back to
As noted, a lock button 286 (see, e.g.,
Lock button 286 is further configured to prevent rotation of thumbwheel 240 in certain configurations through interaction with first and second cutout 260, 262. A fixed tab 284 may further be disposed on body 210 (e.g., on middle body 213). Fixed tab 284 (see
Thumbwheel 240 may further include a relief 264 (see
Thumbwheel 240 may further include a radial track 266, shown in
With continued reference to
As shown in
As shown in
Referring back to
With reference to
Also disclosed herein is a method for using inserter 200 during a surgical procedure, which includes a method of coupling an implant to the inserter (see
With reference to
In order to release thumbwheel 240 from the unlocked position, in step 1.2, the thumbwheel 240 translates proximally against the force of biasing member 282, as shown in
In step 1.3, thumbwheel 240 may then be rotated in a first direction, e.g., clockwise or counterclockwise. In the embodiment illustrated herein, the first direction may be counterclockwise, although the orientations of features could be configured such that the first direction is instead clockwise, with the same functionality. Radial track 266 provides sufficient axial clearance for lock button 286 and fixed tab 284, thus allowing thumbwheel 240 to rotate without further translation in either a proximal or distal direction. Rotation of thumbwheel 240 may be configured to directly correspond to rotation of inner shaft 220 due to the linkage between thumbwheel 240 and inner shaft 220 provided by rotating tab 288 as described above, and shown in
As shown in
With further reference to
With reference to
In disassembly step 3.1, the inserter 200 is provided in the unlocked configuration. In step 3.2, thumbwheel 240 is rotated 90° from its unlocked position, such that lock button 286 is entirely visible within relief 264, as shown in
With reference to
In assembly step 4.1, the inserter is provided in the disassembled configuration, e.g., prior to use or following sterilization or cleaning procedures. In assembly step 4.2, the thumbwheel 240 slides over the body from the distal end, e.g., over the outer shaft 212 in a proximal direction. When the proximal end of thumbwheel 240 reaches the lock button 286, in step 4.3, the lock button 286 is depressed in order to allow thumbwheel 240 to slide over the lock button 286. In step 4.4, the thumbwheel 240 translates proximally over the lock button 286, e.g., until it abuts biasing member 282. In step 4.5, the thumbwheel 240 may then be rotated 90° in the second direction from its disassembly position (
In addition to the inserter 200 and the methods described above, it is also considered that in another embodiment, a system is provided for use in a spinal fusion procedure, including the inserter 200 substantially as described above, together with a spinal fusion implant 10 (see
As used herein, the terms “first,” “second,” and the like, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another, and the terms “a” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item. The modifier “about” used in connection with a quantity is inclusive of the stated value and has the meaning dictated by the context (e.g., includes the degree of error associated with measurement of the particular quantity). The suffix “(s)” as used herein is intended to include both the singular and the plural of the term that it modifies, thereby including one or more of that term (e.g., the metal(s) includes one or more metals). Ranges disclosed herein are inclusive and independently combinable (e.g., ranges of “up to about 25 mm, or, more specifically, about 5 mm to about 20 mm,” is inclusive of the endpoints and all intermediate values of the ranges of “about 5 mm to about 25 mm,” etc.).
While various embodiments are described herein, it will be appreciated from the specification that various combinations of elements, variations or improvements therein may be made by those skilled in the art, and are within the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
The present patent application claims priority to U.S. Provisional Patent Application No. 63/188,763, filed on May 14, 2021, which is incorporated by reference as though fully set forth herein.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US22/28802 | 5/11/2022 | WO |
Number | Date | Country | |
---|---|---|---|
63188763 | May 2021 | US |