This application is the U.S. National Phase of PCT Application No. PCT/CN2018/107304 filed on Sep. 25, 2018, the entire disclosure of which is incorporated by reference herein.
The present disclosure relates to an insertion piece for a camshaft phaser and the camshaft phaser.
A variable valve timing system is an important part for ensuring engine performance. Such a system can adjust the opening and closing of an engine valve as required so that the engine can reach an expected power output and have other properties. The variable valve timing system includes a camshaft phaser assembled together with a camshaft.
As shown in
Specifically, the stator includes a cylindrical stator body and several stator protrusions protruding towards the inner radial side from the stator body.
As shown in
A center hole 101h for mounting the central valve and a camshaft is formed in the rotor body 101. The center hole 101h runs through the rotor body 101 axially A, and as shown in
The end cover 20 and the spring cover 30 are fixed on the stator from the two axial sides through fixing components so that the end cover 20 and the spring cover 30, together with the stator and the rotor 10, form the surrounding structure of the oil chambers. The coil spring 40 is fixed on the end cover 20; moreover, one end of the coil spring 40 is fixed on the end cover 20 and the other end of the coil spring 40 is fixed and mounted on the fixing pin 50 of the rotor body 101. The outer cover 60 slides over the stator from one axial side and is configured to fit together with the central valve.
Research by the inventor found that the camshaft phaser with the above structure has the following problems:
1. Since the stepped structure of the center hole 101h of the rotor body 101 of the rotor 10 needs to be formed by turning and spinning processing of the green body and hard turning processing, the rotor 10 is expensive, and since the center hole 101h is configured to be directly assembled on the central valve and the camshaft, the rotor 10 has a large axial width;
2. The fixing pin 50 is mounted (fixed) on the rotor body 101 so that the other end of the coil spring 40 is fixed on the fixing pin 50, but the fixing pin 50 protrudes toward one axial side of the rotor body 101 much more than the rotor body 101 and is provided with a head, so mounting the fixing pin 50 requires a large space, and there may be interference between the fixing pin 50 and other parts; and
3. The fixing pin 50 is configured to fix the spring, resulting in a complex structure and greater expense for the rotor 10.
The present disclosure has been made in view of the deficiencies of the prior art as described above. An object of the present disclosure is to provide an insertion piece for the camshaft phaser. The insertion piece enables the center hole of the rotor to form a stepped structure without requiring the two kinds of aforementioned processing, and the insertion piece can replace the fixing pin of the camshaft phase in the prior art, thereby simplifying the structure of the rotor and reducing its cost.
Another object of the present disclosure is to provide a camshaft phaser that includes the insertion piece for the camshaft phaser.
To achieve the above objects, the following technical schemes are adopted.
The present disclosure provides an insertion piece for a camshaft phaser. The insertion piece for the camshaft phaser is configured to be partially inserted and mounted in the center hole of the rotor of the camshaft phaser. The insertion piece for the camshaft phaser has a stepped cylindrical shape across its entirety and includes a first cylinder portion, a second cylinder portion, and a third cylinder portion, which are connected to each other and are coaxially arranged. The first cylinder portion extends along an axial direction; the second cylinder portion is located at one axial side of the first cylinder portion and extends along the axial direction; the third cylinder portion is located at one axial side of the second cylinder portion and extends along the axial direction; and a clamping connection portion for fixing the coil spring of the camshaft phaser is formed on the third cylinder portion. Furthermore, the outer diameter of the first cylinder portion is less than the outer diameter of the second cylinder portion, and the outer diameter of the second cylinder portion is less than the outer diameter of the third cylinder portion.
The insertion piece for the camshaft phaser can further include a first connection portion and a second connection portion, wherein the first connection portion extends toward the outer radial side from the end edge of one axial side of the first cylinder portion; the end edge of the outer radial side of the first connection portion is connected to the second cylinder portion; the second connection portion extends toward the outer radial side from the end edge of one axial side of the second cylinder portion; and the end edge of the outer radial side of the second connection portion is connected to the third cylinder portion.
Each cylinder portion and each connection portion of the insertion piece for the camshaft phaser can be integrally formed.
The third cylinder portion can extend across part of the circumference along the circumferential direction, and the clamping connection portion is formed on the circumferential end part of the third cylinder portion.
The length of the third cylinder portion extending along the circumferential direction can be equal to or greater than half the circumference.
The clamping connection portion can include a gap formed on the circumferential end part of the third cylinder portion and a hook portion folded back toward the inner radial side from a bottom side forming the gap.
Several through-holes penetrating through the second cylinder portion along a radial direction and distributed in the circumferential direction are formed on the second cylinder portion.
The present disclosure further provides a camshaft phaser as follows. The camshaft phaser includes a stator and a rotor that is located on the inner radial side of the stator and can rotate relative to the stator, a center hole running through the rotor in the axial direction being formed in the rotor, and the insertion piece for the camshaft phaser according to any one of the aforementioned technical schemes, where the insertion piece for the camshaft phaser is fixed on the rotor, the first cylinder portion, the first connection portion, and the second cylinder portion of the insertion piece for the camshaft phaser are inserted into the center hole, and the second connection portion abuts against the end face on one axial side of the rotor.
The outer diameter of the second cylinder portion can be greater than the diameter of the center hole so that the second cylinder portion is mounted in the center hole in a manner of interference fit with the rotor.
The interior of the insertion piece for the camshaft phaser can be used to insert and mount the central valve; the central valve is cylindrical across its entirety and includes a central valve cylinder portion extending along the axial direction and a flange portion extending toward the outer radial side from the central valve cylinder portion; the central valve cylinder portion is inserted into the first cylinder portion and is in clearance fit with the first cylinder portion, and the flange portion abuts against the surface of one axial side of the second connection portion.
The camshaft phaser can further include a spring cover and a coil spring, wherein the spring cover is fixed on the stator from one axial side, and the third cylinder portion is located on the inner radial side of the spring cover; and the coil spring is mounted on the end face of one axial side of the spring cover and is supported by the third cylinder portion from the inner radial side; one end of the coil spring is fixed on the spring cover, and the other end of the coil spring is fixed on the clamping connection portion of the insertion piece for the camshaft phaser.
Multiple groups of oil chambers distributed along the circumferential direction can be formed between the rotor and the stator; each group of oil chambers includes a first oil chamber and a second oil chamber that are adjacent to one another; the first oil path connected to the first oil chamber and the second oil path connected to the second oil chamber are formed on the interior of the rotor; the first opening of each of the first oil paths at the center hole of the rotor does not overlap with the second opening of each of the second oil paths at the center hole of the rotor; and the through-holes formed in the second cylinder portion are opposite to the second openings respectively. The first cylinder portion is located between the first opening and the second opening in the axial direction.
By adoption of the above technical schemes, the present disclosure provides an insertion piece for a camshaft phaser and includes the camshaft phaser that uses such the insertion piece for the camshaft phaser. On the one hand, the insertion piece for the camshaft phaser is mounted in the center hole of the rotor and has a stepped cylindrical shape across its entirety. The central valve and the camshaft can be mounted at the insertion piece so that it is unnecessary for the center hole of the rotor to form a stepped structure; on the other hand, the insertion piece for the camshaft phaser is provided with a clamping connection portion for fixing the coil spring so that the insertion piece can replace the fixing pin of the camshaft phaser in the prior art. In this way, compared with the camshaft phaser in the prior art, the camshaft phaser according to the present disclosure has a simpler structure and lower cost.
Specific embodiments of the present disclosure are described below with reference to the drawings of the description. In the present disclosure, unless otherwise specified, the axial direction, the radial direction, and the circumferential direction of the present disclosure refer to the axial direction, the radial direction, and the circumferential direction of the camshaft phaser (the insertion piece for the camshaft phaser). “One axial side” refers to the right side in
The structure of the insertion piece for the camshaft phaser according to the present disclosure is described below in detail with reference to the accompanying drawings of the description.
(The Structure of the Insertion Piece for the Camshaft Phaser According to the Present Disclosure.)
The insertion piece for the camshaft phaser according to the present disclosure is configured to be partially inserted into the center hole of the rotor of the camshaft phaser and mounted on the rotor.
As shown in
Specifically, the first cylinder portion 11 continuously extends across the whole circumference along the circumferential direction and extends a predetermined length along the axial direction A.
The first connection portion 12 extends toward the outer radial side along the radial direction R from the end edge of one axial side of the first cylinder portion 11 so that the end edge of the inner radial side of the first connection portion 12 is connected to the end edge of one axial side of the first cylinder portion 11.
The second cylinder portion 13 is connected to the end edge of the outer radial side of the first connection portion 12 and extends a predetermined length toward one axial side along the axial direction so that the end edge of the other axial side of the second cylinder portion 13 is connected to the end edge of the outer radial side of the first connection portion 12. In this way, the outer diameter of the second cylinder portion 13 is greater than the outer diameter of the first cylinder portion 11. The second cylinder portion 13 continuously extends across the entire circumference along the circumferential direction.
In addition, in the embodiment, several through holes 13h that penetrate through the second cylinder portion 13 in the radial direction R and are distributed in the circumferential direction are formed in the second cylinder portion 13. The several through holes 13h are configured to correspond to oil paths formed in the rotor 2 of the camshaft phaser at openings of the center hole 2, which will be further described below.
The second connection portion 14 extends toward the outer radial side along the radial direction R from the end edge of one axial side of the second cylinder portion 13 so that the end edge of the inner radial side of the second connection portion 14 is connected to the end edge of one axial side of the second cylinder portion 13.
The third cylinder portion 15 is connected to the end edge of the outer radial side of the second connection portion 14 and extends a predetermined distance toward one axial side along the axial direction A so that the end edge of the other axial side of the third cylinder portion 15 is connected to the end edge of the outer radial side of the second connection portion 14. In this way, the outer diameter of the third cylinder portion 15 is greater than the outer diameter of the second cylinder portion 13.
In the embodiment, the third cylinder portion 15 extends on a part of the circumference along the circumferential direction, and the length of the third cylinder portion 15 extending along the circumferential direction is equal to half the circumference (that is, a central angle corresponding to a circumferential length of the third cylinder portion 15 is equal to 180 degrees). In this way, the third cylinder portion 15 has a length sufficient to support the coil spring 5 from the inner radial side without interfering with other parts.
Further, a clamping connection portion for fixing the coil spring 5 of the camshaft phaser is formed on the third cylinder portion 15. The clamping connection portion is formed on the circumferential end part of the third cylinder portion 15. The clamping connection portion includes a gap 151 formed at the circumferential end part of the third cylinder portion 15 and a hook portion 152 folded back toward the inner radial side from a bottom side forming the gap 151.
The cylinder portions 11, 13, and 15 and the connection portions 12 and 14 of the insertion piece for the camshaft phaser may be integrally formed by one-time formation.
The structure of the insertion piece 1 for the camshaft phaser according to the present disclosure is described above. The structure of the camshaft phaser including the insertion piece 1 will be described below in detail with reference to the accompanying drawings of the description.
(The Structure of the Camshaft Phaser According to the Present Disclosure.)
As shown in
Specifically, the stator includes a cylindrical stator body and several stator protrusions protruding towards the inner radial side from the stator body.
The rotor 2 is arranged on the inner radial side of the stator and can rotate relative to the stator. The rotor 2 includes a cylindrical rotor body and several rotor blades protruding towards the outer radial side of the rotor body. The plurality of rotor blades and the plurality of stator protrusions are alternately arranged circumferentially, so that each rotor blade is located between two adjacent stator protrusions. In this way, multiple groups of oil chambers are formed in the circumferential direction. Each group of oil chambers includes two mutually independent oil chambers (a first oil chamber and a second oil chamber), which are arranged between the adjacent two stator protrusions and are separated by the rotor blade between the two stator protrusions.
A center hole 2h running through the rotor body in the axial direction A is formed in the rotor body. The central axis of the center hole 2h is the same as the central axis of the rotor body, and the diameter of the center hole 2h is the same along the entire axial length. The first oil path connected to the first oil chamber and the second oil path connected to the second oil chamber are formed on the interior of the rotor. The first opening of each the first oil paths at the center hole 2h of the rotor body does not overlap with the second opening of each of the second oil paths at the center hole 2h of the rotor 2. Specifically, the first opening is located on the other axial side of the second opening. When the insertion piece 1 for the camshaft phaser is inserted and mounted at the center hole 2h, the second openings are opposite to the through holes 13h formed in the second cylinder portion 13.
The first cylinder portion 11, the first connection portion 12, and the second cylinder portion 13 of the insertion piece 1 for the camshaft phaser according to the present disclosure are inserted into the center hole 2h, and the second connection portion 14 abuts against the end face of one axial side of the rotor 2. Further, the outer diameter of the second cylinder portion 13 of the insertion piece 1 for the camshaft phaser is greater than the diameter of the center hole 2h of the rotor body so that the second cylinder portion 13 is mounted in the center hole 2h of the rotor body in a manner of interference fit with the rotor body so that the insertion piece 1 for the camshaft phaser is fixed on the rotor 2.
When the insertion piece 1 for the camshaft phaser is inserted and mounted in the center hole 2h of the rotor body, the first opening and the second opening formed at the center hole 2h of the rotor body are located on two axial sides of the first cylinder portion 11; that is, the first cylinder portion 11 is located between the first opening and the second opening in the axial direction A so that the central valve 6 can separate the first opening and the second opening through the connection between the first cylinder portion 11 and the first connection portion 12.
As shown in
Two central valve through holes (the first central valve through hole 61h1 and the second central valve through hole 61h2) penetrating the central valve cylinder portion 61 along the radial direction R are formed in the peripheral wall of the central valve cylinder portion 61. The two central valve through holes are separated in the axial direction A. The first central valve through hole 61h1 corresponds to the first opening formed at the center hole 2h of the rotor body, and the second central valve through hole 61h2 corresponds to the second opening formed at the center hole 2h of the rotor body.
In addition, the central valve cylinder portion 61, for example, is mounted and fixed on the camshaft in a manner of threaded connection.
The spring cover 4 is fixed on the stator from one axial side, and the end cover 3 is fixed on the stator from the other axial side. The third cylinder portion 15 of the insertion piece 1 for the camshaft phaser is located in the inner radial side of the spring cover 4. The coil spring 5 is mounted on the end face of one axial side of the spring cover 4. The coil spring 5 is supported by the third cylinder portion 15 from the inner radial side (as shown in
Although the specific technical solutions of the present disclosure have been described in detail in the specific embodiments, it should be noted that:
The insertion piece 1 for the camshaft phaser is an integral piece and is preferably formed by one-time processing, so the coaxial tolerance of the cylinder portions of the insertion piece 1 is very small, thereby facilitating assembling of the central valve 6.
The insertion piece 1 for the camshaft phaser according to the present disclosure replaces the fixing pin 50 of the camshaft phaser in the prior art in
By adoption of the insertion piece 1 for the camshaft phaser according to the present disclosure, the rotor 2 may have a smaller axial width, so the axial width of the whole camshaft phaser can be reduced and the weight is correspondingly reduced.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2018/107304 | 9/25/2018 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/061739 | 4/2/2020 | WO | A |
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