The present disclosure relates generally to a plug for an inspection hole and, more particularly, to a plug including a ball swivel.
Gas turbine engines (“GTE”) are known to include several different sections that work together to generate power. For example, a GTE is known to include a compressor, a combustor, and a turbine. The compressor receives ambient air, compresses the air, and then forwards at least a portion of the compressed air into a combustion chamber of the combustor. While in the combustion chamber, the compressed air combines with fuel, and the GTE ignites the air/fuel mixture to create a flow of high-temperature compressed gas that flows into the turbine. The flow of high-temperature compressed gas impacts turbine blades, which cause one or more turbine rotors to rotate. Rotational energy from each turbine rotor is transferred to a drive axle to power a load, for example, a generator, a compressor, or a pump. Some of the compressed air from the compressor may be diverted before the combustion process for use as a flow of cooling air.
It is also known to include an inspection hole in a GTE, for example, passing through an outer casing of the GTE to permit access to an interior portion of the GTE. The inspection hole allows for inspection of the interior portions of the GTE by inspection tools or instruments, such as a borescope. Interior inspection of the GTE by the instrument through the inspection hole is typically performed during periods of maintenance, for example, when the GTE is not operating. Before the GTE returns to operation, the inspection hole is sealed, for example, by an inspection hole plug. Some GTEs are known to include a wall separating different flows of gas through the GTE. For, example, a flow of cooling gas may be separated from a flow of high-temperature gas by an internal wall. Temperature variations within the GTE may cause thermal expansion of components within the inspection hole (e.g., an inspection hole plug), and the amount of thermal expansion of each component may vary based on its proximity to the flow of high-temperature gas. Thermal expansion is known to cause undesired stresses in an inspection hole plug, which commonly leads to premature fatigue and failure of the plug.
One example of a system including an inspection hole plug is described in U.S. Pat. No. 5,431,534 to Charbonnel (“the '534 patent”). The '534 patent discloses a plug for sealing an inspection hole in each of a plurality of walls. The plug includes a pair of sealing units, wherein each of the sealing units is rotatably attached to a link rod. The plug includes a housing to cover the inspection hole. Further, the plug includes a spring to bias the sealing units away from the housing. The '534 patent states that the rotatably attached sealing units allow for thermal expansion.
Although the system of the '534 patent may disclose an inspection hole plug including a pair of sealing units that accommodate some thermal expansion, certain disadvantages persist. For example, a plug with two points of rotation may prove difficult during assembly when the inspection hole is not directly aligned with the directional force of gravity. That is, the sealing units may rotate out of alignment with the rest of the plug due to gravity and, therefore, may prove difficult to align within the inspection holes of the machine. In addition to problems with assembly, the use of a two rotating elements and a spring bias assembly may unnecessarily increase the complexity and cost of the inspection hole plug.
In one aspect, the present disclosure is directed to a plug for an inspection hole of a gas turbine engine. The plug may include a stem including a first shaft, wherein a first seal is located circumferentially about the first shaft. The plug may further include a swivel seal including a second seal spaced from a ball by a second shaft, and the swivel seal may be rotatably connected to the stem by the ball. The ball and the second seal may be fixed to the second shaft.
In another aspect, the present disclosure is directed to a method of restricting a flow of gas through an inspection hole of a gas turbine engine with a plug. The method may include restricting the flow of gas through a first inner wall of the gas turbine engine with a first seal of the plug. The method may further include restricting the flow of gas through a second inner wall of the gas turbine engine with a second seal of the plug. The method may also include covering the inspection hole at an outer wall of the gas turbine with a cap. The method may additionally include permitting rotation of the first seal relative to the second seal about only a single pivot point. The method may yet further include limiting an amount of rotation of the first seal relative to the second seal by a predetermined angle.
In some situations, it may be desirable to use inspection hole 30 to inspect interior components (e.g., discs, turbine blades, turbine nozzles, etc.) of GTE 10 that are otherwise not easily accessible. More specifically, interior components of GTE 10 may be inspected with a tool or instrument (not shown), for example, a borescope or any other known device effective to inspect interior components of GTE 10. It is contemplated that interior inspections of GTE 10 through inspection hole 30 may be carried out during periods of maintenance when GTE 10 is not operating. For example, an inspection instrument may be removably inserted through inspection hole 30 to an interior space 32 of GTE 10 to perform routine or ad hoc inspection of internal components of GTE 10.
As shown in more detail in
Bores 50, 52, 54 may each include substantially smooth cylindrical shaped inner surfaces. However, bores 50, 52, 54 may have different interior diameters. For example, first wall bore 50 may have a first wall bore diameter 56 that is larger than a second wall bore diameter 58 of second wall bore 52. Outer casing bore 54 may be include two diameters, a first outer casing bore diameter 60 and a second outer casing bore diameter 62. Outer casing bore 54 may include an outer casing chamfer 64 connecting sections of outer casing bore 54 defined by first and second outer casing bore diameters 60, 62. First and second outer casing bore diameters 60, 62 may each be larger than first and second inner wall bore diameters 56, 58. First and second wall bores 50, 52 may also include chamfered rims including, for example, first wall chamfered rim 66 and second wall chamfered rim 68. Each of first and second wall chamfered rims 66, 68 may taper radially inward. However, first and second wall bores may be substantially cylindrical below chamfered rims 66, 68 (i.e., having substantially constant diameters along their axial length).
Bores 50, 52, 54 may be generally aligned along an inspection hole axis 70, and in some situations, inspection hole axis 70 may be significantly misaligned with the directional force of gravity, as indicated by arrow 72. Inspection hole axis 70 may generally extend in a radial direction from longitudinal axis 26 of GTE 10. Further, axis 70 of inspection hole 30 may extend in substantially any radial direction from GTE 10. That is, when viewing GTE in cross-section in the direction of gas flow, axis 70 of inspection hole 30 may, for example, extend out of the upper portion of GTE 10 (e.g., a 12 o'clock position), a side portion of GTE 10 (e.g., a 3 o'clock or 9 o'clock positions), down from the lower portion of GTE 10 (e.g., a 6 o'clock position), or in any other radial direction. As shown in
As illustrated in
Stem 76 may include an elongated shaft 89 including between first end 84 and second end 86. As best illustrated in
As best illustrated in
In situations when a portion of swivel seal 78 may break apart from plug 74 (e.g., as a result of high temperatures), swivel seal 78 may tend to break at second shaft portion 108 because second shaft portion 108 has the smallest cross-sectional area of swivel seal 78. Therefore, if swivel seal 78 were to break apart from plug 74 at second shaft portion 108, shaft collar 104 may prevent the broken portion of swivel seal 78 from falling deeper into GTE 10 (i.e., hot zone 38) because shaft collar diameter 114 may be greater than second wall bore diameter 58. Hence, a face 116 of shaft collar 104 may abut against second inner wall 36 and block the broken portion of swivel seal 78 from falling completely through second wall bore 52.
Ball 100 may be sized to rotatably fit within a socket chamber 118 of cover 80. In order to position ball 100 within socket chamber 118, cover 80 may be formed by two shells 120 (only one shown in
The amount of rotation permitted between swivel seal 78 and stem 76, may be selected based on at least two factors. First, the selection of predetermined angle 126 may take into consideration the amount of rotation necessary to sufficiently reduce undesired bending forces along plug 74. Second, the selection of predetermined angle 126 may take into consideration the orientation of axis 70 of inspection hole 30 relative to the directional force of gravity 72 during insertion of plug 74 into inspection hole 30. That is, if swivel seal 78 were to bend too much relative to stem 76, plug 74 may not be able to be inserted within inspection hole 30. The problem associated with insertion of plug 74 into inspection hole 30 may be exaggerated when axis 70 is significantly misaligned from the directional force of gravity 72. For example, when axis 70 of inspection hole 30 is in substantial alignment with the direction force of gravity 72 (i.e., at a 12 o'clock position), the permitted amount of rotational movement of swivel seal 78 relative to stem 76 may be relatively large (e.g., in excess of 30 degrees) because plug 74 may maintain sufficient coaxial alignment under the force of gravity. In contrast, when axis 70 of inspection hole 30 is significantly misaligned with the directional force of gravity 72 (i.e., at a 3 o'clock position), the permitted amount of rotational movement of swivel seal 78 relative to stem 76 may be reduced because plug 74 may tend to substantially coaxially misalign under the force of gravity. By way of example, when axis 70 is oriented at a 2 o'clock position, predetermined angle 126 may be set to about to about 12 degrees to balance the two main factors. At an even more significant misalignment between axis 70 and the directional force of gravity 72 (e.g., at a 3 o'clock position), predetermined angle 126 may be set to about 4 degrees to balance the two main factors. It is contemplated that predetermined angle 126 may be set to within a range of between about 4 degrees and about 12 degrees. Further, predetermined angle 126 may be set to about 6 degrees to balance the two main factors.
Tapered tip 128 of second wall seal 98, in combination with second wall chamfered rim 68, may guide second wall seal 98 through inspection hole 30 into sliding engagement with second wall bore 52. Likewise, first wall chamfered rim 66 may tend to guide first wall seal 92 through inspection hole 30 into sliding engagement with first wall bore 50. In a fully inserted position (as illustrated in
First wall seal 92 may include a maximum outside diameter 134 that is substantially the same diameter or a slightly smaller diameter first wall bore diameter 56, such that first wall seal 92 may substantially seal the flow of gases through first wall bore 50. Second wall seal 98 may include a maximum outside diameter 130 that is substantially the same diameter or a slightly smaller diameter than second wall bore diameter 58, such that second wall seal 98 may substantially seal the flow of gases through second wall bore 52.
As best shown in
Cap recess 88 may be substantially centered along axis 70 and include a cap recess diameter 144 that may be slightly larger than a shoulder diameter 146 of a shoulder 96 of stem 76. Therefore, cap 82 may permit shoulder 96 of stem 76 to move in cap recess 88, for example, substantially aligned with axis 70 to permit thermal expansion. Further, cap recess 88 may include a cap recess chamfered rim 147 for guiding second end 86 of stem 76 into cap recess 88.
As shown in
The disclosed inspection hole plug may be applicable to any inspection hole within a GTE. The process of installing plug 74 into inspection hole 30 and regulating a flow of gases with plug 74 will now be described.
After performing maintenance tasks, an inspection tool (not shown) may be removed from inspection hole 30 and inspection hole 30 may be sealed with plug 74. Plug 74 (i.e., stem 76, swivel seal 78, and cover 80) may be may be inserted into inspection hole 30 and guided by one or more of chamfered rims 64, 66, 66 until plug 74 rests in a fully inserted position (as illustrated in
During operation, GTE 10 may generate a flow of hot gases 42 and a flow of cold gases 44. Each flow of gases 42, 44 may be substantially limited from passing through inspection hole 30 (i.e., between hot zone 38 and cold zone 40) when plug 74 is inserted into inspection hole 30. That is, first and second wall seals 92, 98 may tend to seal first and second wall bores 50, 52. While first and second wall seals 92, 98 may be sized to seal first and second wall bores 50, 52, it is contemplated that a small amount of gas flow may pass around first and second wall seals 92, 98 and through first and second wall bores 50, 52 due to design tolerances. The passage of the small amount of gas flow through first and second wall bores 50, 52 may be acceptable in order to achieve sufficient clearance to permit first and second wall seals 92, 98 to move axially within first and second wall bores 50, 52.
Heat generated by GTE 10 may tend to cause undesired stresses in plug 74 including, for example, undesired bending forces. In order to reduce undesired bending stresses in plug 74, first and second wall seals 92, 98 may have limited axial movement (i.e., in substantial alignment with axis 70) within first and second wall bores 50, 52. Shoulder 96 of stem 76 may also have limited axial movement (i.e., in substantial alignment with axis 70) within cap recess 88. In addition to permitting limited axial movement, plug 74 may also be permitted to freely rotate about axis 70 and may be permitted limited rotation about ball 100. That is, plug 76 may permit limited rotational movement of swivel seal 78 relative to stem 76 about ball 100. The amount of rotation of swivel seal 78 relative to stem 76 about ball 100 may be limited to predetermined angle 126 to balance the factors of reducing undesired bending forces and maintaining ease of assembly. For example, when axis 70 is oriented at a 3 o'clock position, predetermined angle 126 may be set to about to about 6 degrees from axis 70.
Further, pressure may typically be greater in cold zone 40 than the pressure in hot zone 38. The higher pressure generated in cold zone 40 may tend to force plug 74 (i.e., stem 76, swivel seal 78, and cover 80) into inspection hole 30 towards hot zone 38. That is, the higher pressure generated in cold zone 40 may tend to maintain chamfered collar 94 seated against first wall chamfered rim 66 during operation of GTE 10. Therefore, it is contemplated that a biasing device, such as a spring, may not be required to maintain chamfered collar 94 seated against first wall chamfered rim 66.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed inspection hole plug without departing from the scope of the disclosure. Other embodiments of the inspection hole plug will be apparent to those skilled in the art from consideration of the specification and practice of the system disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalents.
This application is a continuation of U.S. application Ser. No. 12/318,401, filed Dec. 29, 2008 now U.S. Pat. No. 8,197,187, which is incorporated herein by reference.
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2294913 | Kaufman et al. | Sep 1942 | A |
3362160 | Bourgeois | Jan 1968 | A |
4011017 | Feuerstein et al. | Mar 1977 | A |
4406580 | Baran, Jr. | Sep 1983 | A |
4815276 | Hansel et al. | Mar 1989 | A |
5115636 | Zeiser | May 1992 | A |
5185996 | Smith et al. | Feb 1993 | A |
5431534 | Charbonnel | Jul 1995 | A |
5867976 | Ziegler, Jr. | Feb 1999 | A |
6468033 | Weidlich | Oct 2002 | B1 |
8047769 | Ballard, Jr. | Nov 2011 | B2 |
20030205043 | Ward | Nov 2003 | A1 |
Number | Date | Country | |
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20120282081 A1 | Nov 2012 | US |
Number | Date | Country | |
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Parent | 12318401 | Dec 2008 | US |
Child | 13472181 | US |