The present invention relates to inspection of ship hulls and other structure. More specifically, the invention relates to inspection vehicle for under water inspection of coating, marine growth, structural integrity and corrosion on ferromagnetic ship hulls and other ferromagnetic structures.
Coating protects ship hulls and other structures at sea and on shore. Deterioration of the coating on a structure enhances corrosion, which eventually deteriorates the structural integrity. Experience show that new coating systems, after tin was removed as a component from anti-foulings in 2008, are less effective, which may be a result of less effective but also less poisonous and health threatening antifouling agents or additives in recent years, since many substances and compositions have been prohibited or restricted.
Marine growth has a surprising large effect on fuel consumption of a ship. The friction of the hull increases with increasing extent of marine growth. The IMO (International Maritime Organization), a UN (United Nations) organization, indicates that 5-15% of fuel can be saved by having a clean ship hull (Second GHG study 2009, section A2. 63). Other estimates indicate 15%, 20% or 18% (over 60 months) savings, as estimated by Marintek, Propulsion Dynamic (tankers) and Jotun, respectively. In CASPER: The leading edge in vessel performance—Propulsion Dynamics, a saving of 10-20% is estimated.
The quality of the coating, the extent of corrosion and marine growth, and the effects thereof on structural integrity, and structural damages, can in principle be detected and more or less be quantified by visual inspection. Additional sensors and measurements may verify and quantify the findings. However, for a structure such as the hull of a ship at quay, the hull is apparently clean close to or at the waterline, since in many situations, no damages or changes can be identified by a simple visual control from sea level since the damages can be located at deeper level on the hull, not visible in a harbor with seawater of low visibility.
Typically, divers or ROVs (Remotely Operated Vehicles) must be hired in order to undertake a visual control, and in most harbors the service is not readily available. Equipment for inspection exists, but will often require an expert crew, electric power, a control container and often an additional vessel. The equipment is typically advanced, requiring experts for operation and interpretation of the results.
A demand exists for an inspection tool easier to mobilize, which in practice will be used more frequently. A particular demand exist for equipment that is so light, compact and fast to operate that one or two operators alone can inspect ships when in harbor, such as when the ship is at quay, without delaying the period of stay. The objective of the present invention is to meet said demands.
The invention provides an inspection vehicle for under water inspection of coating, marine growth, structural integrity and corrosion on ferromagnetic ship hulls and other ferromagnetic structures, above or below water. The inspection vehicle is distinguished in that it comprises:
Preferably, the non-magnetic element is single concave or double concave.
Preferably, the magnetic wheel or magnetic device is a magnetic wheel, as discussed and specified in detail below. However, as an alternative or in addition, also magnetic devices being not a wheel per se but being arranged so as to couple magnetically, can be included. For example, the device is a magnet, not rotating but arranged between or medially at the side of non-magnetic wheel with a lift off from the surface being inspected of for example 2-3 mm. Such magnetic devices are preferably electromagnets or permanents magnets for which the magnetism can be turned off, as discussed below.
Preferably, the inspection vehicle comprises at least two magnetic wheels arranged apart to the non-magnetic element . The inspection vehicle may comprise one, two, three or more non-magnetic wheels, the number of magnetic wheels can be increased if required, by replacing non-magnetic wheels.
Preferably, the non-magnetic element is one of:
Preferably, the inspection vehicle comprises a watertight camera with live-feed functionality. All cameras, sensors, lights and devices operatively arranged to or integrated into the inspection vehicle of the invention are watertight at least down to the depth elevation for intended operation.
Preferably, the inspection vehicle comprises one or more of, in any combination:
Preferably, the sensor or sensors are spring-loaded sensor integrated in a concave structure arranged to slide on the structure to be inspected, or is arranged into a wheel or arranged to or into a shaft between wheels. Alternatively, some or all sensors of the inspection vehicle are arranged at a distance from the structure to be inspected, preferably a known and fixed distance.
The lift-off from the ferromagnetic structure being inspected, is the sum of coating thickness and marine growth thickness and optional corrosion, said lift-off can be measured precisely with an inductance based sensor, such as an eddy current sensor. By using an ultrasound based sensor, sometimes called ultrasound probe or UT probe, and knowing the precise lift-off; coating thickness, marine growth thickness, corrosion, coating quality and type of marine growth can be determined based on differences in ultrasound velocity and reflexes. Preferably, a multi-source ultrasound probe is used, similar to the probes used for medical purposes, since the resolution and detail level is higher than for ultrasound probes used traditionally in non-destructive testing and examination.
The inspection vehicle preferably comprises a rope or a combined rope and cable in an upper end of the vehicle as seen when the vehicle hangs along a vertical ship hull side, preferably a rope or line combining handling and communication and preferably also power and control, as a bundle or a single umbilical.
The inspection vehicle preferably comprises wheels with a drive mechanism, preferably electric drive and a battery integrated in or power via a cable attached to the inspection vehicle, preferably including a steering function, such as steerable wheels or a steerable hinge on the inspection vehicle, and preferably a device for steering, such as a joystick. Waterproof drive and control mechanisms of radio or cable controlled cars or vehicles are possible features of such embodiments.
The inspection vehicle preferably comprises wheels and/or structure that are wider and/or heavier in a lower end of the inspection vehicle than in an upper end of the inspection vehicle, as seen with the inspection vehicle hanging along and attached to a vertical hull side. This provides easier lowering and orientation.
The inspection vehicle preferably comprises a position or motion sensor, such as a gyro sensor and/or accelerometers, preferably also a GPS sensor, and associated software either in the inspection vehicle or in a control computer or similar operatively connected by cable or wireless, or writing to a storage, arranged to document the position and motions at all time during an inspection run.
The inspection vehicle preferably weights less than 25 kg and having no dimension larger than 1 m as packed in an operations container, to allow transport, handling and operation by one single operator. Preferably, the vehicle weights about 5 to 25 kg, preferably about 10 kg in air and about 3 to 20 kg, preferably about 7 kg in water. The magnetic wheels per se, in one embodiment, have about 155 kg magnetic coupling force on the flat side (without paint on the hull) and having a diameter of about 0.1 m and a wheel width of about 1.5 cm. A typical inspection vehicle of the invention is about 50 cm long, 20 cm wide and about 20 cm high.
However, the inspection vehicle preferably is designed so that the wheels never can couple to the structure with the flat side, by the magnetic wheels comprising a lateral protrusion and/or by arranging magnetic wheels between non-magnetic wheels. The protrusion are for example half-ball-shaped rubber structures, preventing the inspection vehicle to tip over lying flat with one, two or more magnetic wheels fastened hard to the hull. However, most preferably the non-magnetic element has shape preventing magnetic coupling laterally to the at least one magnetic wheel, by having the non-coupling side structure designed to cover and mask said wheel or wheels laterally but no towards the coupling side.
The invention also provides a method for under water inspection of coating, marine growth, structural integrity and corrosion on ferromagnetic ship hulls and other ferromagnetic structures, using an inspection vehicle according to the invention. The method is distinctive by comprising the steps:
Preferably, video footage is recorder by the camera, the rope/cable comprises distance marks, which distance marks are used for depth control, or using depth gauge, digital or manual, optionally sensors integrated in the inspection vehicle.
Preferably, a line/cable can be or is attached in either end of the inspection vehicle, the lines are used to keel-draw the inspection vehicle around the hull at desired positions.
The invention also provides application or use of the inspection vehicle of the invention, for providing information for deciding to clean a ship hull sufficiently often to provide a fuel saving of typical up to 5-20% and resulting corresponding reduced emission of greenhouse gases (GHG).
The above definition of the inspection vehicle implies that the non-magnetic element is made of a non-magnetic material so as not to attach magnetically to a ferromagnetic structure per se or as assembled with the magnetic wheels as part of the inspection vehicle.
Non-magnetic material, in the context of non-magnetic element, means non-magnetized material, per se or as assembled with the magnetic wheels as part of the inspection vehicle. Accordingly, the non-magnetic element can be made of carbon steel or other ferromagnetic material so long as it cannot be magnetized to couple to the ferromagnetic structure to be inspected as operatively integrated in the inspection vehicle.
In principle, the inspection vehicle of the invention comprises only one coupling side, which means only one side coupling magnetically to the structure to be inspected. Depending on the design, the inspection vehicle comprises 1, 2, 3, 4 or 5 non-coupling sides, meaning sides not coupling magnetically to the structure to be inspected. A design where the inspection vehicle has shape in substance as a cube or elongated cube comprises 5 non-coupling sides. A design where the inspection vehicle has shape in substance as a double concave shell or shell-like structure over the coupling side, has only one non-coupling side. Intermediate shapes in between cube-like shape and double concave shell-like shape gives 2-4 non-coupling sides, all such shapes represents embodiments of the inspection vehicle of the invention. One example is an inspection vehicle with two or three concave and/or double concave non-coupling sides and one coupling side.
Inspection of ship hulls under water implies that the ship is at quay or other location floating on water, contrary to laying out of service in a dry dock. The term magnetic wheels means permanent magnet wheels or electromagnetic wheels. A permanent magnet wheel is a wheel comprising permanent magnetic material, the resulting magnetism is permanent or can be turned on and off, preferably the magnetism can be turned on and off, at the wheel or through a cable connected to the inspection vehicle. An electromagnetic wheel comprises an electromagnet, the magnetism can be turned on and off by turning an electric current through the electromagnet on and off. The inspection vehicle comprises 1, 2, 3 or 4 or more magnetic wheels. The magnetic wheels can be permanent magnet wheels, electromagnetic magnet wheels or any combinations of permanent magnet wheels and electromagnetic wheels.
The magnetic coupling, provided with the magnetic wheels, provides a magnetic coupling force attaching and holding the inspection vehicle to the structure being inspected.
For inspection under water or immersed in other liquid, the magnetic coupling force is preferably in a range from 0.5 to 2 times, more preferably 1 to 1.5 times, such as 1.3 times the weight of the inspection vehicle as immersed.
For inspection above water, in air or other gas, the magnetic coupling force is preferably in a range from 0.5 to 2 times, more preferably 1 to 1.5 times, such as 1.3 times the weight of the inspection vehicle in air.
For inspection in upside-down positions, the holding force must be above 1 times the weight of the inspection vehicle at the actual position, be it under water or above water. For inspection in vertical and horizontal positions, the holding force can be below 1 times the weight of the inspection vehicle at the actual position, be it under water or above water.
Preferably, the magnetic coupling and the resulting magnetic coupling force is adjustable. Adjustment for electromagnetic wheels are by adjusting the electric current from 0 and 0 coupling force up to a maximum coupling force exceeding the weight of the inspection vehicle in the actual position, be it under water or above water. Adjustment for permanent magnet wheels are by manipulating the wheels mechanically, on the inspection vehicle or through an electric cable, using a solenoid switch or mechanic switch or a similar device, between on and off and preferably with one or more coupling force steps in between.
The inspection vehicle preferably comprises a rope or line combining handling and communication, and preferably also power and control, as a bundle or single rope or line or umbilical.
Preferably, the coupling side of the inspection vehicle is convex.
Preferably, the coupling side of the inspection vehicle is convex and the non-coupling side is concave.
The camera is a film camera or a still picture camera, or a camera shooting both still pictures and film. The camera can be started when lowering of the inspection vehicle starts, or the camera can be remotely controlled. The camera preferably comprises a battery, requiring no external power. Alternatively, the camera, and preferably also sensors and light, are powered and/or controlled by cable, integrated into or fastened to the cable used for lowering the vehicle. Preferably, the camera is a commercially available film camera arranged into or comprising a watertight housing. The camera distance from the object is preferably equal to or larger than the minimum focus distance of the camera, for example 20 cm.
The inspection vehicle preferably comprises lugs or ears for fastening of ropes, lines or similar in either end.
The magnetic wheels are for example 0.05-0.15 m in diameter. Double or treble magnetic wheels can be mounted on the vehicle if required for sufficiently strong magnetic coupling to the hull, for example if a hull surface has many thick layers of paint and/or extensive marine growth.
Testing has verified that the above parameters are feasible for having an operable inspection vehicle that will attach to and roll over the hull even if severe marine growth is encountered. The inspection vehicle will move over obstacles, be it soft or hard marine growth or details on the hull, and allow increased lift off from the hull plates due to layers of marine growth, while still attaching to the hull. The curvature of concave and convex surfaces can easily be followed. For many embodiments, no external power supply is needed. The inspection vehicle can easily be transported in a case by one person and be operated by one person, providing swift mobilization and use and providing the results live or immediately after operation. The ropes, wires or lines attached to the vehicle should be strong enough to draw loose the vehicle in any foreseeable situation.
The inspection vehicle of the invention is illustrated by 7 figures, namely
Reference is made to
Double magnet wheels, or even triple magnet wheels, and/or magnetic wheels with adjustable magnetic coupling force, can be used if increased magnetic coupling is required.
The invention provides an inspection vehicle for under water inspection of ship hulls and other ferromagnetic structures, but also non-ferromagnetic structures that are orientated upwards from gravity, allowing inspection even without magnetic coupling.
The inspection vehicle is distinctive in that it merely may consists of a non-magnetic element, at least one magnetic wheel arranged operatively to said element, and a watertight camera for visual inspection of coating, marine growth, structural integrity and corrosion of the structure being inspected, in addition to optional sensors and light. The inspection vehicle has a size and weight making it easy for one person to operate and transport the inspection vehicle. Said non-magnetic element is preferably convex or double convex, at an extent making it impossible for the inspection vehicle of the invention to attach itself to a ship hull or other ferromagnetic structure to be inspected when at upside-down orientation or sideways orientation relative to the hull or structure to be inspected. In contrast to the comprehensive prior art systems, requiring a team of personnel and typically a container full of equipment, only one or two persons are required for operation.
The inspection vehicle of the invention and the method of the invention provide an easier and more cost effective way of deciding inter alia the existence and extent of marine growth on a hull, and whether or not to remove said growth. One person can operate the inspection vehicle when a ship is at a harbor in ordinary operation. The invention has a significant positive effect on the environment, since convenient removal of marine growth reduces fuel consumption of ships significantly.
The inspection vehicle of the invention can have numerous embodiments, including any combination of features here described or illustrated. The method of the invention can include any feature or step as here described or illustrated, in any operative combination.
This application is a continuation of U.S. patent application Ser. No. 15/430,056, filed on Feb. 10, 2017. The entire contents of U.S. application Ser. No. 15/430,056 are incorporated by reference in their entirety herein for all purposes.
Number | Date | Country | |
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Parent | 15430056 | Feb 2017 | US |
Child | 17471231 | US |