This application is a U.S. National Phase application of PCT International Application No. PCT/EP2017/082610, filed Dec. 13, 2017, which is incorporated by reference herein.
The invention relates to an air conditioner. In particular the present invention relates to a device for installing a split air-conditioner.
Air conditioning is a collective expression for conditioning air into a desired state. It could be heating the air during cold periods, cooling the air during warmer periods or for cleaning the air if it contains unwanted particles. However, the expression air conditioning is most often used when emphasizing cooling. As a product, air conditioners can look and be used in various ways, but they all share the same basic technology. The air-conditioner comprises a compressor, a condenser, an evaporator, and typically also an expansion device.
There are different types of air-conditioners. One type of air-conditioner can be referred to as a split air-conditioner. In a split air conditioner, the condenser and the evaporator are located in two different separated units that are interconnected via pipes to circulate a refrigerant from one unit to the other.
Another type of air-conditioner can be referred to a Packaged Air Conditioner. A Packaged Air Conditioner (AC) can be said to be a type of self-contained system, in which all the cooling cycle components, such as the compressor, condenser, expansion device, evaporator and control system are enclosed in a single package. Among the packaged systems, the most commonly used for residential applications are the Window-type ACs, Packaged Terminal AC's (PTAC), and also Portable AC units.
The Packaged Air Conditioner has the advantages of easy installation, relatively small footprint, flexibility for heating/cooling individual rooms and low cost.
In contrast, Split Air Conditioners comprise at least two factory-made separated assemblies, designed to be used together. In a split system, the outdoor unit is separated by some distance from the indoor one(s) by means of semi rigid pipes which contain the refrigerant (at high pressure) that produces the cooling/heating effect in the system. Among other advantages, split systems can provide high efficiency ratios in a wide range of capacities and working conditions. Additionally, in split AC systems, the compressor, outdoor heat exchanger and outdoor fan can be located further away from the inside space, rather than merely on the other side of the same unit (as in PTACs or window air conditioners), achieving lower indoor noise levels.
When installing an air-conditioner having an outdoor unit, such as a split air conditioner or a similar type of air conditioner, installation is often difficult. There is a constant desire to improve air conditioners. Hence, there exists a need for an improved air conditioner and in particular an improved mechanism for installing air-conditioners.
It is an object of the present invention to provide an improved air-conditioner and in particular an improved device for installing an air-conditioner.
This object is obtained by a device as set out in the appended claims.
In accordance with the invention an installation device configured to hold a window mounted split air-conditioner is provided. The installation device comprises a support structure configured to be mounted on the window sill. Hereby an easy to install installation device can provide for an easy installation of an outdoor unit of a split type air-conditioner, and there is no need to screw the outdoor unit to the outdoor wall.
In accordance with one embodiment, the installation device comprises an emplacement mechanism attached to the support structure and configured to be attached to an outdoor unit of the split air-conditioner. The emplacement mechanism can be configured to, when in use, move the outdoor unit between a first position in a window opening to a second position on the outside of the window. Hereby placing the outdoor unit in an operational position can be facilitated since the outdoor unit easily can be mounted from inside via the window.
In accordance with one embodiment, the emplacement mechanism comprises a set of articulated elements designed to hold the outdoor unit. Hereby the emplacement mechanism can be implemented in a way that is easy to use and can be easily attached to the outdoor unit.
In accordance with one embodiment, the support structure comprises a clamping element to secure the support structure on the window sill. Hereby the support structure can be easily installed and de-installed without making any permanent markings in the wall where air-conditioner is installed.
In accordance with one embodiment, the support structure comprises passages for at least one connection between the indoor unit and the outdoor unit of the split air-conditioner. Hereby the window can be kept in a closed position and there is no need to provide holes in the wall for connecting the indoor unit to the outdoor unit of a split air-conditioner.
In accordance with one embodiment, the support structure comprises a support element to carry the weight of an indoor unit inside of the space to be conditioned. Hereby, the support unit can be used to carry both the outdoor unit and the indoor unit and there is no need to provide a support structure that is designated for only the indoor unit.
In accordance with one embodiment, the support structure comprises a telescopic profile that can be adjusted to the width of a window opening. Hereby, an easy to use fastening mechanism for securing the support structure on the window sill is obtained. Also, the support structure can be easily adapted to different window sizes.
The invention will now be described in more detail, by way of example, and with reference to the accompanying drawings, in which:
The invention will now be described more fully hereinafter with reference to the accompanying drawings, in which certain embodiments of the invention are shown. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided by way of example so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. For example, like or similar components of different embodiments can be exchanged between different embodiments. For example, an air conditioner can be described herein as a cooling system, but the cooler can equally be a heater if the system is run in a heating mode. Some components can be omitted from different embodiments. Like numbers refer to like elements throughout the description.
As has been realized by the inventor, air-conditioners of a split type are difficult and often expensive to install. It would therefore be advantageous to improve the installation device for an air-conditioner. Advantageously, the air conditioner can also include a self-installation device to facilitate its installation, so that no high skilled or certified labour is needed.
Below a description of an air-conditioner of a split type is given. Parts of the description with reference to
In
In
Further, a liquid tank 208 can be located on the top of the system. The liquid tank 208 can be connected to the circuit circulating the energy transport media. In accordance with one example the liquid tank can be connected to the suction port of the main pump 205. The tank 208 can include a level sensor 209 for controlling the amount of liquid solution circulated between the indoor unit 101 and the outdoor unit 102 needed for proper operation of the system 100. A box 210 can be provided under the indoor heat exchanger 203 for collecting any condensate that is generated on the indoor heat exchanger 203. A sensor 211 can be provided to detect the water level inside of the condensate box 210. The sensor 211 can generate a signal that can be used to control a condensate water pump 212. When activated the water pump 212 is adapted to pump water from the box 210 to outside of the indoor unit 101. In particular, water can be pumped outside of the building where the indoor unit is mounted to be released on the outside. Hereby an arrangement that can pump condensate water from the indoor unit 101 to the outside is obtained.
In accordance with some embodiments the water is pumped to the outside unit 102. The pumped water can then for example be pumped through a drainage line 213 towards a spray device 214 located on the top of the outdoor air-cooled heat exchanger 215, which is connected to the compressor 216.
In use, the air conditioner 100 decreases the temperature of the energy transport media using the external packaged AC device of the outdoor unit 102. The cooling effect is produced in the compact heat exchanger 204 located in the refrigeration system of the outdoor-unit 102, allowing in turn a temperature drop of the energy transport media, which is then transported in to the indoor unit 101 via the connection system 103. Then, the energy transport media at lower temperature absorbs the thermal energy from the space to be conditioned, by using the low-pressure air-to-liquid heat exchanger 203 of the indoor unit 101. Heat is then returned from the inside unit 101 to the outside unit 102 by returning the energy transport media to the outside unit when having being heated in the indoor unit 101 that is installed in the indoor space to be conditioned. Because the cooling capacity production is isolated to the refrigeration circuit located in the outdoor unit 102 all heavy and noisy components can be confined to the outside unit and the indoor environment can be close to free of noise. Also, there is very little space required for the indoor unit. Because the connection system 103 used to transfer heat between the indoor unit 101 system can be a low-pressure system it can use an energy transport media that is easy to handle, such as water a water based solution, or some other liquid media such as ethanol.
Thus, in accordance with some embodiments, an aqueous media can be used to transport the energy from the indoor space to be conditioned to the compact evaporator located in the external packaged device. The main pump 205 will ensure the flow of the energy transport media by pumping the aqueous media, and the external cooling unit will reject the heat generated in the process to the ambient outdoor air.
This is made possible since the external, packaged cooling system located in the outdoor unit can comprise all the standard constitutive elements in a refrigeration system, such as compressor, condenser, expansion device, evaporator and control system, and refrigerant.
In
As is seen in
Further, in accordance with some embodiments, a compact refrigerant-to liquid heat exchanger 204 can be located at the backside of the outdoor-unit. Also, the electronic and control box 250 can be located at the back-side. This makes it possible to locate an air-to-refrigerant heat exchanger 215 and a fan 230 in the remaining space of the outdoor unit allowing air to pass through the air-to-refrigerant heat exchanger 215. Air can be blown through the air-to-refrigerant heat exchanger 215 by the fan 230 from the top-section and/or the bottom section of the outdoor unit 102. The air-to-refrigerant heat exchanger 215 can thus be placed in the interior part the casing, just in front of the rest of components, with a separation between them that creates a free channel where the air can cross the air-to-refrigerant heat exchanger 215 and flow with a low restriction. In accordance with some embodiments, the fan 230 that drive the air flow can be placed on the top of the outdoor unit 102.
Since the compressor 216 is normally the heaviest component of the system, a location thereof at the center-back of the structure, ensures a balanced system with respect to the width of the unit. In a conventional air-conditioner it is often the case that the outdoor unit has a heavier side, which corresponds to the side where the compressor is located. This makes it difficult to transport and install a conventional outdoor unit.
Furthermore, the location of many of the heavy components as exemplified above at the back side of the outdoor unit will provide an outdoor unit 102 with a center of gravity located in the low center-back of the outdoor unit 102. This will provide an equilibrated and steady structure for the outdoor unit 102.
In a configuration as depicted in
The air flow path can be configured in accordance with some different alternatives. In
In accordance with the embodiment of
In some embodiments, air can enter/exit the outdoor unit 102 via the bottom section of the outdoor unit. In
In accordance with some embodiments two fans 230 can be used to provide the air flow in the outdoor unit 102. By using two fans, the air flow needed in the heat rejection process can be ensured with a more homogeneous air distribution over the whole heat transfer area of the condenser(s), allowing in turn the use a smaller condenser, due to an improved heat transfer process. In accordance with one embodiment, two fans are mounted on the top of the outdoor unit when mounted on a wall. In an alternative embodiment two fans are mounted at the bottom of the outdoor unit when mounted on a wall. In yet an alternative embodiment fans 230 are located at both the top and the bottom and air enters/exits the outdoor unit 102 both at the top section and the bottom section. In other words, air can be draw via heat the exchanger 215 to exit both at the top and the bottom section or pushed in the opposite direction. In such embodiments fans 230 can be provided both at the top section and the bottom section of the outdoor unit.
To further improve and facilitate installation of an air-conditioner in a window opening, an improved installation device can be provided. Thus, an installation device is designed to assist the installation of an air-conditioner, such as the one described above with an indirect type of cooling through a window opening. However, while an air-conditioner system with indirect cooling is used in this description, the installation device is not limited to such indirect-cooling systems, but any air-conditioner system with an outside unit can be considered. In particular any type of split air-conditioner. In
An indirect-cooling system could comprise an external packaged outdoor cooling device, an indoor fan-coil unit, and a hydraulic system for transporting an energy transport media between both devices.
In accordance with one embodiment, the installation device 104 comprises a support structure with a clamping element that can be easily fastened over the wall surfaces or over the surfaces of a window frame (internal and/or external). The support structure can be used together with an emplacement mechanism secured to the support mechanism. The emplacement mechanism can be used to move the outdoor unit between a first position in a window opening to a second position on the outside of the window. This can facilitate putting the outdoor unit into place. The emplacement mechanism can comprise a set of articulated elements designed to hold the outdoor unit, such as a packaged cooling outdoor unit, and facilitate its displacement through the window opening to finally place it outside of the space to be conditioned by the installed air-conditioner.
The articulated elements can be equipped with a number of auxiliary components such as springs, gas dampers, hydraulic dampers, gears, pulley systems, or any other, to equilibrate and counteract the weight of the unit in the installation process, so the installer does not have to carry the unit across the window opening where the air-conditioner is to be installed.
The installation device can be configured to allow mounting of electric power wires, control connections, condensate drainage lines, pipes of the hydraulic system, and air systems through the window opening. This can be obtained by providing passages for the different connections between the indoor unit and the outdoor unit of the air-conditioner in the support structure.
Further, the installation device can be provided with a support element like hangers or hooks, located over structure to support the weight of the indoor unit inside of the space to be conditioned. Thus, the profile of the installation device can preferably be such that it allows the closing of the window entirely or almost entirely.
The support structure can be formed in some different ways. For example, in a first exemplary embodiment, the support structure can comprise a telescopic profile that can be adjusted to the width of the window opening. The support structure sits over the window sill, where it can be fastened by elongating the telescopic profile in a transverse direction of the window opening. Additional safety elements can be attached to the support structure to provide additional support over the inner part of the window side jams. Attached to the top side of the support structure having a telescopic profile, an articulated system can be attached to provide a translational and/or rotational movement when installation of the outdoor unit is performed. The articulated system then provides for the emplacement mechanism.
In
In
Each bracket comprises two arms that clamp the window wall surfaces to secure the support mechanism on the window sill. In
The side views of
In use, the sit mechanism can hold the weight of an outdoor unit, by distributing the component of the unit's weight into different resulting forces, perpendicular to the wall surfaces. Preferably the sit mechanism is designed to distribute the forces homogeneously over the wall 300. Further the sit mechanism can have a rubber material facing the wall surface. Hereby, the whole system can become static by the action of the friction forces between the wall surfaces and the material of the structure of the sit mechanism. Such a design can offer a static system which keeps the unit weight in equilibrium with the clamping mechanism. The sit mechanism can in accordance with one embodiment comprises in one side, a telescopic and adjustable structure fitting to fit wall/frame thickness.
In addition to a support structure that can be attached to the window frame, a mechanism for easy emplacement of the outdoor unit can be provided. Different mechanisms for putting the outdoor unit in place on the outside of the wall 300 can be used. For example, a folding structure, a rail structure, straps manually handled, articulated arms, an elevation/lowering platform, etc. These mechanisms will be described in more detail below. Regardless of the emplacement mechanism used, it can facilitate putting the outdoor unit in place by letting the user move the outdoor unit from the window opening to its final operational position using the emplacement mechanism. The user therefore does not have to hold the outdoor unit by hand when the outdoor unit is put in its final, operational, position. Instead, the emplacement mechanism can provide for a predetermined path that the outdoor unit can follow. The user then only needs to attach the outdoor unit to the emplacement mechanism, preferably at the window opening. Then the outdoor unit can be pushed into position held by the emplacement mechanism.
In
In
In
In
In accordance with one embodiment depicted in
In
Further in
The installation device as described herein can advantageously be attached to the outdoor unit of the air conditioner by the use of some guiding elements in the casing of the outdoor unit.
In
To even further facilitate installation, auxiliary elements can be added to the installation device described herein. For example, springs, or gas dampers can be integrated in the mechanism to equilibrate and counteract the weight of the unit in the installation process. Hereby, a user does not have to carry the unit across the window opening. Such auxiliary elements can be integrated in the body of the outdoor unit or be provided on the structure of the installation device.
Using the installation device as described herein provides an easy to use solution to install an outdoor unit of an air-conditioner. The installation can be made without the use without any tool. The installation device can also hold the indoor unit. The design of the installation device can be adapted to different sizes and types of windows. The installation can allow for a non-permanent installation.
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WO2019/114943 | 6/20/2019 | WO | A |
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