The present disclosure relates generally to post-tensioning anchors and installation of post-tensioning anchors at an anchorage zone without reinforcement being placed in the structural concrete element at the anchorage zone for the purpose of resisting, strengthening, and distributing the prestressing force at the anchorage zone.
Prestressed concrete is a form of concrete used in construction, where the concrete is prestressed (compressed) such that the concrete is strengthened against tensile forces or stresses that will exist when the concrete is in use. The prestressing is produced by the tensioning of high-strength tension elements located within or adjacent to the concrete. Prestressed concrete has the characteristics of high-strength concrete when subject to any subsequent compression forces and of ductile high-strength steel when subject to tension forces. Thus, prestressed concrete has improved structural capacity and/or serviceability compared with conventionally reinforced concrete.
Post-tensioning is one type of prestressing where high-strength tension elements (e.g., steel cable) are placed before the concrete is cast. Then, after the concrete is cast and has gained strength, but typically before service loads are applied, the tension elements are pulled tight (i.e., tensioned) and anchored against the edges of the concrete (e.g, an outer edge or an edge in the middle of a slab) or anchored against a cross section for anchors embedded in the concrete element. Post-tensioning may be carried out via monostrand systems, where each tension element is placed and stressed individually, or via multi-strand systems, where several tension elements are placed in a single conduit and where stressing can be done individually or simultaneously for the group.
In various types of construction applications (e.g., bridges, buildings, transfer beams, containment structures, other structural applications, other geotechnical foundations, and other civil applications), highly stressed tension elements locked in post-tensioning anchors are used in prestressed concrete construction or post-tensioned concrete construction or geotechnical engineering. The high post-tensioning forces concentrated in the corresponding tension elements need to be dissipated by anchoring at an anchorage zone in the surrounding concrete substrate (e.g., prestressed concrete) structure.
Some conventional post-tensioning anchors are made from steel and/or iron casting. For example, some conventional multi-piece anchors for multistrand systems include a force transfer unit (or anchorage transfer guide or bearing plate) and at least one anchor head (or anchor block or wedge plate). The force transfer unit and the anchor head are made from steel and/or iron casting. Some conventional one-piece anchors, typically used for monostrand systems, include a force transfer unit (comprising the anchor head) that is made of steel or iron casting. In such conventional systems, the anchors can be coated or encased with a corrosion resistant material to protect the anchors from corrosion.
Other post-tensioning anchors for monostrand and multistrand systems may be made from concrete, as described in U.S. Provisional Patent Application No. 63/052,283, filed on Jul. 15, 2020, the disclosure of which is incorporated herein by reference in its entirety.
The anchorage zone is the region immediately behind the anchor and surrounding the anchor that is affected by the transfer of the post-tensioning force (prestressing) to the structural element. This region typically includes the post-tensioning anchor components, the surrounding concrete substrate such as a concrete block, and the reinforcement placed for confinement, bursting, spalling, and/or back-up reinforcement within the concrete block.
The post-tensioning force transfers quickly away from the anchorage zone to the structural element and therefore the anchorage zone, defined by the concrete block and the post-tensioning anchor, is a small localized area very close to the anchor location. Once the post-tensioning force is applied, this zone experiences high tensile and compressive stresses that exceed the strength capacity of concrete. The tensile stress like a bursting stress is applied in the transverse or lateral direction to the post-tensioning force while the compressive stress like a bearing stress is applied along the axial direction parallel to the post-tensioning force. Conventionally, as shown in
Based on industry practice, one or all the anchorage zone information may be supplied by the anchor manufacturer. This may be referred to as local zone details where the local zone is a rectangular prism (or equivalent rectangular prism for circular or oval anchorages) encompassing the concrete block immediately surrounding the anchor, as shown in
The anchorage zone information includes reinforcement details and surrounding concrete block strength and dimensions. While steel spiral reinforcement can be the most efficient means of providing reinforcement in anchorage zones, it may not always be feasible to use spirals due to problems of congestion, availability, fixing to the anchor, and cost. Reinforcement in the form of closely spaced stirrups or grids, are often used as alternatives. For smaller size anchors like monostrand, or multi-strand anchorages capable of housing 2 to 10 strands, or more than 10 strands, reinforcement forming U-shaped bars, backup bars, special shape grids, studs, or any combination are also used.
The concrete block strength and dimensions can be restrained to the structural element size in the thin direction (like slab thickness or wall thickness), the specific concrete strength for the project permissible at time of stressing or at 28 days, and the number of adjacent post-tensioned anchors to be placed in proximity of each other. For those reasons the post-tensioning anchor devices and associated reinforcement are designed to work in the smallest anchorage zone possible and at the optimal concrete strength permissible for the project.
Since concrete alone is weak to resist the stresses in the anchorage zone, the reinforcement is critical in ensuring proper performance of the anchorage zone. This anchorage zone reinforcement is in addition to the main reinforcement of the structural member which can create a congested reinforcement area where concrete placement and vibration become difficult to achieve. The main reinforcement is not placed for the purpose of resisting and distributing the prestressing force at the anchorage zone. Some of the causes of anchorage zone failures and concrete cracking can be poorly placed reinforcement and/or poorly placed concrete due to the congestion caused by the reinforcement. Concrete honeycombing or insufficient vibration can develop at the anchorage zone and cause a blow-out hampering the transfer of the post-tensioning force to the structural member and necessitating repairs to the structural element in that region.
Also, since the reinforcement is placed over a small area and is typically closely spaced, placement and inspection of such reinforcement are often tedious, time consuming and prone to mistakes.
Further, the reinforcement adds cost as it represents additional steel material to be supplied and requires labor for installation.
Elimination of the reinforcement may overcome one or more of the aforementioned problems. In addition, engineering drawings, installation drawings, and as-built drawings become simpler, faster, and easier to produce since the reinforcement can be taken out completely and the drawings only have to show the anchor locations. Therefore, it may be desirable to provide an optimal anchor that can fit with currently accepted anchorage zone concrete block properties and transfer the post-tensioning force to the structural element but without reinforcement in the anchorage zone.
According to various embodiments of the disclosure, post-tensioning anchor is configured for use in a structural element formed by surrounding the post-tensioning anchor with concrete, wherein a portion of the structural element surrounding the post-tensioning anchor comprises a concrete block. The post-tensioning anchorage zone is configured to withstand an applied compression and an applied tension from a predetermined post-tensioning force without regard to reinforcement in the concrete block at an anchorage zone, defined by the concrete block and the post-tensioning anchor, such that the anchorage zone is configured to transfer the predetermined post-tensioning force to a remainder of the structural element without regard to reinforcement in the concrete block at an anchorage zone.
In accordance with various embodiments of the disclosure, installing a post-tensioning anchor at an anchorage zone of a structure includes casting a structural element by surrounding a post-tensioning anchor with concrete. A portion of the structural element surrounding the post-tensioning anchor comprises a concrete block, and the concrete block and the post-tensioning anchor define an anchorage zone. The post-tensioning anchorage zone is configured to withstand applied compression and applied tension from a post-tensioning force without regard to reinforcement in the concrete block at the anchorage zone, such that the anchorage zone is configured to transfer the post-tensioning force to a remainder of the structural element.
In some aspects of the foregoing anchor and method, within the anchorage zone, applied compression stress due to a prestressing force under the contact area between the anchor and the concrete block exceeds 0.6 f c, wherein f c is concrete compression strength at time of stressing. In some aspects, the applied compression stress due to the prestressing force under the contact area between the anchor and the concrete block may exceed 1.0 f′c at stressing, in other aspects, the applied compression stress due to the prestressing force under the contact area between the anchor and the concrete block may exceed 1.5 f′c at stressing, and in still other aspects, the applied compression stress due to the prestressing force under the contact area between the anchor and the concrete block may exceed 2.0 f′c at stressing. In some aspects, the applied compression stress due to the prestressing force under the contact area between the anchor and the concrete block may exceed 5 f′c at stressing.
According to various aspects of the foregoing anchor and method within the anchorage zone, the applied compression stress due to a prestressing force on the concrete block exceeds 0.45 f′c, and in some aspects 0.6 f′c, and in other aspects 0.8 f′c, and in still other aspects 1.0 f′c, wherein f′c is concrete compression strength at 28 days.
In various aspects of the foregoing anchor and method, a size of the concrete block in width (X) and height (Y) dimensions is between 1 and 4 times a size of the anchor in a width or height dimension. In various aspects, a length of the anchor in a length (Z) direction is between 0.05 and 3 times the dimension of the concrete block in X and/or Y dimensions.
According to some aspects of the foregoing anchor and method, the anchor has a shape and/or size and/or material configured to prevent an applied tension stress due to a prestressing force within the concrete block from exceeding the tensile strength of the concrete.
In some aspects of the foregoing anchor and method, the anchor has a shape and/or size and/or material configured such that an applied tension stress due to a prestressing force within the concrete block does not require additional reinforcement to resist the tension force.
According to various aspects of the foregoing anchor and method, the anchor has a shape and/or size and/or material configured such that an applied compression stress due to a prestressing force within the concrete block does not exceed the compressive strength of the concrete.
In some aspects of the foregoing anchor and method, the anchor has a shape and/or size and/or material configured such that an applied compression stress due to a prestressing force within the concrete block does not require additional reinforcement of the concrete.
According to various aspects of the foregoing anchor and method, the anchor has a shape and/or size and/or material configured such that an applied compression stress or applied tension stress due to a prestressing force does not exceed the strength of the concrete within the concrete block.
According to various aspects of the foregoing anchor and method, the anchor has a shape and/or size and/or material configured such that an applied compression stress or applied tension stress due to a prestressing force does not require additional reinforcement within the concrete block.
Embodiments of the invention will now be further described, by way of example only, and with reference to the accompanying drawings, in which:
The post-tensioning force transfers quickly away from the anchorage zone into the structural element and therefore the anchorage zone is a small area very close to the anchor location. Once the post-tensioning force is applied, this zone experiences high tensile and compressive stresses that exceed the strength capacity of concrete. Conventionally, reinforcement is placed at this location to resist the tensile force, typically in the transverse or lateral direction to the post-tensioning force, and/or to increase the compressive strength of concrete through confinement typically in the axial direction parallel to the post-tensioning force, and/or to strengthen the concrete capacity right at the anchors, and/or to strengthen the concrete in a more general aspect at the anchorage zone. The need for reinforcement at conventional anchorage zones comes from the fact that the tensile resistance of concrete may be around 1% and 20% of its compressive resistance and reduces further if the concrete is subject to cracking. If cracking occurs, the reinforcement would ensure the integrity of the structure, minimize concrete cracking and avoid failure of the anchorage zone. In addition, the compressive strength of concrete confined with reinforcement increases the capacity of concrete beyond its compressive strength. An exemplary multistrand anchor 750 and an exemplary monostrand anchor 752 are illustrated with reinforcement in
As shown in
As shown in
As very high concentrated stresses develop within the anchorage zone, it is not uncommon that during the stressing operation the applied post-tensioning force exceeds 1 to 4 times the capacity of the concrete. It is therefore widely recognized that the behavior of force transfer at the anchor location is not readily quantifiable analytically and requires sophisticated finite element analysis which may or may not exactly capture the expected behavior. Therefore, the anchorage zone information may be defined by testing or by conservative simplified calculations.
The anchorage zone information includes information on the required reinforcement and information on the concrete block. The reinforcement information includes details such as size, strength, spacing and quantity. The concrete block information includes details such as concrete compressive strength and dimensions. The concrete block dimensions can be defined by the concentric block capable to adequately transfer the post-tensioning force to the structural element. It is typically defined in the cross-sectional plane to the post-tensioning force as the minimum distance to the nearest edge of the concrete element and/or the minimum distance between adjacent anchors. The anchorage zone details are generally affected by adjacent anchors within proximity of each other that affect the same concrete substrate, for example, where the anchorage zone of anchors overlap (not shown).
The required reinforcement and concrete block properties at the anchorage zone are dependent on the post-tensioning anchor device properties. For a given pos-tensioning force, the anchor properties can be the size, shape, and material.
The extent of the anchorage zone defined by the concrete block and reinforcement are dependent on the transfer of the post-tensioning force across the anchorage zone region and the concrete capacity at the anchorage zone region. the concrete strength without reinforcement may range from 0.3 f′c to 1.2 f′c, where f′c is the concrete compressive strength at time of stressing or application of the post-tensioning force, and/or may range from 0.2 f′c to 0.8 f′c where f′c is the concrete compressive strength at a certain time typically 28 days, or other constraints. The properties of the concrete block are therefore a function of the capacity of concrete to resist the post-tensioning force without relying on reinforcement. An exemplary multistrand anchor 750′ and an exemplary monostrand anchor 752′ according to the present disclosure are illustrated without reinforcement in
In some aspects, the transfer of the post-tensioning force onto the concrete block is at an angle between 1:1 to 1:4 from the anchor, as shown in
As shown in
In some aspects, the allowable compressive stress at the anchorage zone may be approximated by the simplified equation:
fconc=B1×f′c
Stress fb=F/Ab<fconc
The concrete factor B1 increases with the amount of reinforcement in the anchorage zone, and other factors such as the ratio of Ac/Ab or the sqrt (Ac/Ab) or other parameters. Similarly, the applied stress fb decreases with the increase of the anchor size. The reduction in stresses fb, and/or the increase in the factor B1 can lead to a reduction of the reinforcement or required concrete strength of the anchorage zone, or enhancement in the adjacent anchorage spacings to avoid overlap of the anchorage zones.
In some aspects, the required reinforcement can be based on the lateral tensile force T that develops at the anchorage zone which may be calculated by the simplified equations within a length of L=a. The maximum tension load occurs between 0.1 L and 1.0 L:
T=K1·F(1−b/a)
The reduction in the compression and tension load effects leads to a reduction in the reinforcement required. Such reduction may be obtained by an increase in the anchor size which in turn leads to an increase in the ratio b/a and/or an increase of Ac/Ab, and then a reduction in the applied load effects. Given the above, as an example for the same concrete block size and concrete strength, an increase in the anchor dimensions will help reduce the compression and tension load effects which can lead directly to a reduction in the required reinforcement. However, an increase of the post-tensioning anchor device will make the anchor less competitive commercially due to cost, or ability to fit within the structural element thinnest dimension (e.g. along a slab thickness), or ability to fit more anchors within a defined dimension of the structural element longest dimension (e.g. along a slab perimeter), and so on.
Similarly, as an example for the same concrete block size and concrete strength, and same post-tensioning anchor designed or specified for a maximum applied post-tensioning force P, a decrease in the applied post-tensioning force can lead directly to a reduction in the required reinforcement. However, the use of a post-tensioning anchor at less than X % of F, for example, less than 70% of F, is equivalent to using an oversized anchor in comparison to the post-tensioning force being applied which will make the anchor less competitive commercially. This also requires an unjustified and oversized concrete block given the reduced post-tensioning force being applied. The oversized concrete block can limit the ability to fit the block within the structural element thinnest dimension (e.g. along a slab thickness), or ability to fit more anchors within a defined dimension of the structural element dimension (e.g. along a slab perimeter).
In parallel, while increasing the concrete block strength or dimensions, for example Ac, will reduce the compression and/or tension stress, the concrete block strength and size are typically kept the smallest possible to ensure feasibility and competitiveness. This is the reason why historically and currently post-tensioning anchors have required reinforcement in the anchorage zone. In theory, one can calculate a higher concrete strength or larger concrete block to reduce the amount of reinforcement but this will prevent the post-tensioning anchors from being used on projects since the calculated concrete block will not fit in the structural element or will not meet the concrete strength project specification. Increasing the concrete strength at the anchorage zone implies increasing the strength of the structural element.
For example, when designed in accordance with the following assumptions, a two-strand square anchor (similar to the rectangular anchor shown in
Applied compressive stress within the anchorage zone
Applied stress fb=1.7 f′c>>1.2 f′c therefore reinforcement is required
A redesigned two-strand anchor can be installed at an anchorage zone without reinforcement being placed in the anchorage zone for the purpose of resisting and distributing the prestressing force at the anchorage zone. The redesigned post-tensioning anchor system eliminates the need for reinforcement in the anchorage zone for the purpose of resisting and distributing the prestressing force at the anchorage zone by relying on the strength, shape and size of the anchor device. Such post-tensioning anchor ensures a smooth distribution of the tensile and compressive stresses away and within the anchorage zone such that the tensile and compressive stresses do not require additional reinforcement in the concrete block. Post-tensioning anchors according to this disclosure can be used for monostrand and multistrand systems, and used for bonded or unbonded applications.
The redesigned post-tensioning anchor acts as a post-tensioned force transfer device as well as a substitute to the reinforcement being placed in the anchorage zone for the purpose of resisting and distributing the prestressing force at the anchorage zone while staying within the commonly acceptable range of the concrete block strength and size.
In some aspects of the invention, the post-tensioning anchor is performing like a 2 in 1 device that delivers optimal distribution of the stresses at the anchorage zone such that the stresses do not require additional reinforcement in the concrete block.
The redesigned anchor shape and size for example follows the path of the tensile stress distribution across the length of the concrete block and absorbs some of these stresses within the body of the anchor.
The redesigned anchor shape and size for example direction absorbs some of the compressive stresses and transfers the compressive strength such that the anchor is acting as a confinement and/or a strengthening mechanism.
In some aspects of the invention, the anchor shape is designed to absorb the peak stresses at the anchorage zone by having a localized increase of the anchor's cross section.
In some aspects of the invention, several ribs along the length of the anchor device help key-in the concrete substrate to smooth out the stresses that develop within the anchorage zone.
In some aspects of the invention, the anchor is made of a material or a composite material or an assembly of several material items such as reinforcement, barrels, steel fibers or any combination embedded within the body of the anchor to strengthen the anchor and help it resist and transfer the stresses throughout the anchorage zone region.
Additional embodiments include any one of the embodiments described above, where one or more of its components, functionalities, or structures is interchanged with, replaced by or augmented by one or more of the components, functionalities, or structures of a different embodiment described above.
Although several embodiments of the disclosure have been disclosed in the foregoing specification, it is understood by those skilled in the art that many modifications and other embodiments of the disclosure will come to mind to which the disclosure pertains, having the benefit of the teaching presented in the foregoing description and associated drawings. It is thus understood that the disclosure is not limited to the specific embodiments disclosed herein above, and that many modifications and other embodiments are intended to be included within the scope of the appended claims. Moreover, although specific terms are employed herein, as well as in the claims which follow, they are used only in a generic and descriptive sense, and not for the purposes of limiting the present disclosure, nor the claims which follow.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2021/000918 | 12/20/2021 | WO |
Number | Date | Country | |
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63127951 | Dec 2020 | US |