Installation structure for compressor

Information

  • Patent Grant
  • 8091534
  • Patent Number
    8,091,534
  • Date Filed
    Tuesday, September 26, 2006
    17 years ago
  • Date Issued
    Tuesday, January 10, 2012
    12 years ago
Abstract
An engine is provided to facilitate installation of a compressor on an engine. The engine can include a crankshaft, a front end, and an installation structure, and can be disposed in an engine compartment having an opening for accessing the engine. The installation structure can comprise an installation mount that can be disposed at the front end of the engine. The installation mount can extend substantially parallel to the crankshaft of the engine. The installation mount can include a surface configured for mounting the compressor. Further, the installation mount can be configured with the surface thereof facing toward the opening of the engine compartment. Additionally, the installation structure can be configured to facilitate meshing engagement of the crankshaft with a drive shaft of the compressor.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is based on and claims priority under 35 U.S.C. ยง119 to Japanese Patent Application No. 2005-277287, filed on Sep. 26, 2005, the entire contents of which is expressly incorporated by reference herein.


BACKGROUND OF THE INVENTIONS

1. Field of the Inventions


The present inventions relate to an installation structure for a compressor, which compresses and provides air to an engine.


2. Description of the Related Art


Conventionally, small boats, automobiles, personal watercraft and other vehicles are equipped with a compressor which provides air to an engine (see e.g. U.S. Pat. No. 6,568,376). For example, the compressor of a personal watercraft is typically installed on an installation mount located at the front portion of the watercraft's engine.


The installation of the compressor is facilitated by the inclusion of an opening in the body of the personal watercraft. The opening permits access for repairs and inspection of the engine and related parts. The opening is covered by a lid member and is located above the front portion of the engine. Despite the convenience provided by the opening, compressor installation and removal are still very difficult tasks due to the configuration of the engine and related parts.


When installing the compressor on the installation mount of the engine, a tedious and difficult process must be followed. The compressor must first be passed it into the body through the opening. Then the compressor is moved rearward from the front portion of the engine along a crankshaft axis until being positioned adjacent the installation mount. Finally, the compressor is aligned with and placed onto the installation mount. Fasteners such as bolts can be used to secure the compressor to the installation mount parallel to the crankshaft. This procedure can be reversed in order to remove the compressor.


Thus, the installation and removal of the compressor can be very difficult. Additionally, sufficient space within the engine compartment must exist to move the compressor in the direction parallel to the crankshaft. Otherwise, the space for the compressor must be widened.


SUMMARY OF THE INVENTIONS

An aspect of at least one of the embodiments disclosed herein includes the realization that at least one of the difficulties described above with regard to the removal and installation of a compressor can be reduced or eliminated by changing the mounting arrangement for the compressor. For example, the mounting arrangement can be designed to reduce, minimize, or eliminate the need to move the compressor parallel to the crankshaft of the engine after the compressor is inserted through the access opening.


Thus, in accordance with an embodiment, an engine is provided that can be disposed in an engine compartment which includes an opening for accessing the engine. The engine can include a crankshaft, a front end, and an installation structure for a compressor. The engine can comprise an installation mount that can be disposed at the front end of the engine. The installation mount can extend substantially parallel to the crankshaft of the engine. The installation mount can include a surface configured for mounting the compressor. The installation mount can also be configured with the surface thereof facing toward the opening of the engine compartment.


In accordance with another embodiment, a marine engine assembly is provided for a personal watercraft. The assembly can comprise an engine, a compressor, and an installation structure. The engine can include a crankshaft and a front end. The engine can be disposed in an engine compartment of the personal watercraft. The engine compartment can have an opening for accessing the engine.


The compressor can include an impeller, a housing containing the impeller, a drive shaft of the impeller, and a directly-coupled gear train. The directly-coupled gear train can include a drive gear connected to the drive shaft and an intermediate gear meshed with the drive gear and the crankshaft. The installation structure for the compressor can comprise an installation mount and a plurality of screw holes disposed through the installation mount.


The installation mount can extend substantially parallel to the crankshaft of the engine. The installation mount can have a surface and can be disposed at the front end of the engine with the surface facing toward the opening of the engine compartment. The surface can be sized and configured to allow the compressor to be mounted on the surface with the crankshaft of the engine being meshed to the drive shaft of the compressor via the directly-coupled gear train of the compressor so as to transmit driving force to the drive gear. The plurality of screw holes can be oriented perpendicular relative to the surface. Further, the screw holes can be configured to receive bolts for attaching the compressor to the mounting surface.





BRIEF DESCRIPTION OF THE DRAWINGS

The above mentioned and other features of the inventions disclosed herein are described below with reference to the drawings of the preferred embodiments. The illustrated embodiments are intended to illustrate, but not to limit the inventions. The drawings contain the following figures:



FIG. 1 is a side elevational and partial cutaway view of a personal watercraft having an engine with an installation structure for a compressor, according to an embodiment.



FIG. 2 is a front elevational view of the engine of the personal watercraft of FIG. 1.



FIG. 3 is a top plan view of the engine of the personal watercraft of FIG. 1.



FIG. 4 is a side view of the engine of the personal watercraft of FIG. 1.



FIG. 5 is a side cross-sectional view of the engine shown in FIG. 4.



FIG. 6 is a cross-sectional view taken along the line 6-6 of FIG. 5.



FIG. 7 is an enlarged sectional view of the compressor and a portion of the engine shown in FIG. 5.





DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT


FIGS. 1-7 illustrate an embodiment of an engine and assembly having an installation structure for a compressor. The embodiments disclosed herein are described in the context of a marine propulsion system of a personal watercraft because these embodiments have particular utility in this context. However, the embodiments and inventions herein can also be applied to other marine vessels, boats, such as small jet boats, as well as other land and marine vehicles. It is to be understood that the embodiments disclosed herein are exemplary but non-limiting embodiments, and thus, the inventions disclosed herein are not limited to the disclosed exemplary embodiments.


The personal watercraft 10 can have a body 11 that can include a deck 11a and hull 11b. Steering handlebars (not shown) can be located slightly ahead of the center on the body 11. A seat 12 can also be provided at about the center of an upper part of the body 11. The seat 12, which can be removable from the deck 11a, can be mounted to an opening 12a generally at the center of the deck 11a.


The inside of the body 11 can be divided into two sections; an engine compartment 13 in the front half of the body 11, and a pump compartment 14 in the rear half thereof. However, the inside of the body 11 can be a single compartment or it can be divided into additional compartments. However, other configurations can also be used.


The engine compartment 13 can include an engine 20, an intake system 15, and an exhaust system 16 (see FIGS. 2 and 4). The pump compartment 14 can contain a propulsion unit 17 and other devices.


At the front and rear of the engine compartment 13, air ducts (not shown) can be provided to introduce or circulate external air into or through the engine compartment 13. These air ducts can extend vertically from the top of the body 11 to the bottom of the engine compartment 13. The air ducts can be designed to take external air from the top end through a waterproof structure (not shown) on the deck 11a and lead the air from the bottom end into the engine compartment 13.


A fuel tank 18 for storing fuel can be provided at the front of the engine compartment 13. The engine 20 can be provided at the bottom center of the body 11. The engine 20 and its surrounding parts can be located below the seat 12 (opening 12a), and can be accessed from the outside through the opening 12a when the seat 12 is removed. As such, the opening 12a can be provided above the engine 20 in the body 11 of the personal watercraft 10.


The engine 20 can be a four-cycle, four-cylinder engine. As shown in FIGS. 5 and 6, a crankcase 22 can be provided which can contain a crankshaft 21, as well as a cylinder body 23 and a cylinder head 24 on the crankcase 22 which can form an outer shell of the engine body. The cylinder body 23 and the cylinder head 24 can define a cylinder. The engine 20 can be arranged such that a center axis of the cylinder extends approximately vertically such that it crosses at right angles the crankshaft 21 extending approximately horizontally.


Inside the cylinder body 23 and the cylinder head 24 are housed pistons 26 connected to the crankshaft 21 through connecting rods 25 for up and down movement. The up and down motion of the pistons 26 can be transmitted to the crankshaft 21 to produce the rotational motion of the crankshaft 21. Cylinders 27 formed in the cylinder head 24 are each provided with intake and exhaust valves (not shown).


As shown in FIG. 3, an inlet port can be in communication with the intake valve of each cylinder 27 and be connected to the intake system 15, which can include multi-furcated intake pipes 15a. Similarly, an exhaust port can be in communication with the exhaust valve of each cylinder and be connected to the exhaust system 16, which can include multi-furcated exhaust pipes 16a.


In operation, the intake valve can open when taking air in to mix the air from the intake system 15 through the inlet port with the fuel from a fuel supply system (described in greater detail below). At the end of the intake stroke, the air-fuel mixture can be sent to each cylinder 27 for combustion and the intake valve can be closed when the combusted gas is to be discharged. The exhaust port can open to allow the combusted gas to be discharged by each cylinder 27 via the exhaust port to the exhaust system 16. Subsequently, the exhaust port can close at the end of the exhaust stroke of the piston 26.



FIGS. 2-4 show an exemplary structure and arrangement of the intake system 15 and the exhaust system 16 when connected to the engine 20. The intake system 15 can have an intake passage that includes the multi-furcated intake pipes 15a, a surge tank 15b, and air passages 15c, 15d that are in communication with a throttle body (not shown). An intercooler 28 can be placed between the air passages 15c and 15d. A compressor 31, including a supercharger, can be provided at the upstream end of the air passage 15d. An intake box 29 can be provided via an air passage 29a at the upstream end of the compressor 31. As used herein, in systems such as the intake system 15 and exhaust system 16, in which gases and liquids flow from one side to the other, the side from which the gases and liquids are provided can be referred to as the upstream end, while the side to which they are provided can be referred to as the downstream end.


The intake box 29 can be located in the area on the portside of the body 11 between the engine 20 and fuel tank 18. In some embodiments, the intake box 29 can be spaced from the engine 20. Inside of the intake box 29, an air filter (not shown) can be provided. The intake box 29 can be configured to take the air from the engine compartment 13, remove foreign substances from the air using the air filter, and then guide the air to the compressor 31 via the air passage 29a.


As shown in FIG. 7, the engine 20 can be formed to include an installation structure 30. The installation structure 30 can have an installation mount 32. The compressor 31 can be provided on an upwardly facing surface 32a of the installation mount 32. The surface 32a can be provided in an area across the opening 12a, for example, facing toward the opening 12a of the engine compartment 13. The installation mount 32 can protrude forwardly from a front end of the engine 20. The installation mount 32 can extend substantially parallel to the crankshaft 21 of the engine 20. Such a configuration can ease the installation and removal of the compressor 31 for its maintenance. For example, the compressor 31 may be easily moved from the opening 12a toward the surface 32a of the installation mount 32, and thereby reduce the required space for installing the compressor 31.


The compressor 31 can also be provided with a housing 34, which can include two vents. One of the vents can be an inlet port 33a, which can be connected to the air passage 29a and can draw in the air sent from the intake box 29. The other vent can be an outlet port 33b, which can be connected to the air passage 15d and can guide the air taken in through the inlet port 33a to the intercooler 28.


The housing 34 can contain a rotary part 35 that can include a drive shaft 35a and an impeller 35b. The impeller 35b can be connected to the front end of the drive shaft 35a in order to be rotatable with the drive shaft 35a. The rotary part 35 can allow the impeller 35b to be mounted in the housing 34 such that the impeller 35b extends into the inlet port 33a.


According to another embodiment, the drive shaft 35a and the crankshaft 21 of the engine 20 can be connected via a directly-coupled gear train. The directly-coupled gear train can include at least two gears. In an embodiment, the directly-coupled gear train can include a drive gear 36. As shown in FIG. 7, a drive gear 35c can be installed at the rear end of the drive shaft 35a. The drive gear 36 can be installed at the front end of the crankshaft 21, and the drive gears 35c and 36 can be connected via an intermediate gear 37.


The compressor 31 can be driven by crankshaft torque, which can be transmitted via the gear train to the drive shaft 35a and rotary part 35. The transmission of torque to the rotary part 35 can rotate the impeller 35b. The rotation of the impeller 35b can compress the air from the air passage 29a to the inlet port 33a, and then discharge the compressed air from the outlet port 33b to the air passage 15d. In some embodiments, the drive gear 36 of the compressor can be connected to the crankshaft 21 of the engine 20, such as by direct meshing engagement to the intermediate gear 37 in the directly-coupled gear train, which can transmit driving force to the drive gear 35c.


In this regard, when the compressor 31 is installed on the installation mount 32, the connection of the compressor 31 to the directly-coupled gear train can ease the installation of the compressor 31. Moreover, the drive shaft 35a of the compressor 31 can be connected via the directly-coupled gear train to the crankshaft 21 of the engine 20, which can prevent time lag of torque transmission and excessive supercharging. Further, in such a configuration, each of the plurality of gears in the directly-coupled gear train can be smaller in order to save space. This multiplicity can also enable alternative changes of the gears and can change the performance of the compressor itself.


According to yet another embodiment, a torque fluctuation absorbing mechanism can be provided on part of a gear in the directly-coupled gear train, which can be located on the side of the crankcase 22 containing the crankshaft 21. The torque fluctuation absorbing mechanism can be configured to prevent a decrease in engine revolution at a time of sharp deceleration. The torque fluctuation mechanism can also be configured to prevent damages to the compressor 31, for example, by absorbing torque fluctuations which occur during the engine strokes (intake, compression, explosion, and exhaust).


In some embodiments, the drive gear 36 can be provided with a one-way clutch 36a, which can function as a torque fluctuation absorbing mechanism. If the revolution speed of the crankshaft 21 slows due to deceleration or other reason, the one-way clutch 36a can idle the drive gear 36, in order to prevent the compressor 31 from stopping suddenly. The one-way clutch 36 can also absorb the torque fluctuations, which occur in the engine strokes (intake, compression, power, and exhaust). The one-way clutch 36a can thus protect the compressor 31 and the gears in the directly-coupled gear train from being damaged.


The compressor 31 can be secured on the installation mount 32 with multiple bolts 38. The bolts 38 can be inserted through vertical screw holes 38a, which can be formed on the installation mount 32. The screw holes 38a can be oriented perpendicular relative to the surface 32a of the installation mount 32, and can be threaded. Insertion holes 38b can also be provided in the housing 34 of the compressor 31. For example, the insertion holes 38b can be punctured through one to another side of the housing 34. Accordingly, the installation operation can performed by aligning the compressor 31 on the installation mount 32 and then inserting the bolts 38 through the insertion holes 38a and into the screw holes 38a. Such a configuration can facilitate the installation operation.


Thus, the compressor 31 can be secured on the surface 32a of the installation mount 32 by screwing the bolts 38 into the screw holes 38a after being passed through the insertion holes 38b. In some embodiments, the installation structure can enable the drive gear 35c and intermediate gear 37 to meshingly engage with each other when the compressor is installed on the surface 32a of the installation mount 32.


The intercooler 28 can be provided on the slightly starboard side at the front end of the engine 20 in the body 11, which can result in juxtaposition with the compressor 31. The intercooler 28 can cool the compressed air from the compressor 31 while it passes through the air passage 15d.


The cooling process can increase the density of the compressed air. The compressed air can then be sent to the throttle body through the air passage 15c, illustrated in FIG. 3. The throttle body can include a rotary shaft and a disc-shaped throttle valve (not shown). The throttle valve can be attached to the rotary shaft such that the throttle valve can be rotatable with the rotary shaft. In operation, as the rotary shaft rotates, the throttle valve can open and close the air passage inside the throttle body to adjust the amount of air to be provided into each cylinder 27.


In other embodiments, the surge tank 15b can be connected to the rear end of the throttle body and can be provided at the top of the starboard side of the engine 20, as shown in the top plan view of FIG. 3. Four multi-furcated intake pipes 15a can extend from the side of the surge tank 15b. Optimally, the intake pipes 15a can be evenly spaced in the longitudinal direction.


Each of the multi-furcated intake pipes 15a can extend obliquely upward from the upstream end, which can be connected to the surge tank 15b. The downstream end can be connected to the inlet port of the cylinder 27. The surge tank 15b can prevent intake pulsation of the compressed air from the intercooler 28, and then deliver the compressed air of constant density to the multi-furcated intake pipes 15a.


The fuel supply system (not shown) can provide fuel from the fuel tank 18 (FIG. 1) to the engine 20 for combustion therein. The fuel supply system can include a fuel pump and a fuel injector. The fuel pump can draw fuel from the fuel tank 18 and deliver it to the fuel injector.


The fuel injector can atomize the fuel into a fine mist, which can then be injected into the cylinder 27, illustrated in FIG. 6. Simultaneously, the fuel can be mixed in the multi-furcated intake pipes 15a with the compressed air from the inlet box 29, for example, via the compressor 31. The air-fuel mixture can then be sent into the cylinder 27. Subsequently, an igniter in the engine 20 can activate to ignite the mixture. The resulting explosion can move the piston 26 vertically and thereby rotates the crankshaft 21 to generate torque. The torque of the crankshaft 21 can then be transmitted to the compressor 31 and propulsion unit 17.


With reference to FIGS. 3-4, the exhaust system 16 can include the multi-furcated exhaust pipes 16a and an exhaust pipe 16b. The exhaust pipes 16a can be connected to the exhaust port of each cylinder 27. The exhaust pipe 16b can be connected with the multiple pipes connected to the downstream end of the multi-furcated exhaust pipes 16a, a water lock (not shown) connected to the downstream end of the exhaust pipe 16b, etc.


In some embodiments, as shown in FIG. 4, the multi-furcated exhaust pipes 16a can extend obliquely downwardly from the upstream end of the pipes 16a, which can be connected to the exhaust ports of the cylinders 27, while the downstream ends of the pipes 16a can be connected to the exhaust pipe 16b. The exhaust pipe 16b can extend rearwardly along the lower part of the portside of the engine 20. The downstream end of the exhaust pipe 16b can be connected to the water lock.


The water lock can be a cylindrical tank of a large diameter. An exhaust gas pipe (not shown) can extend rearwardly from the rear top of the water lock. The exhaust gas pipe can extend toward the top and then in the lower rearward direction. As shown in FIG. 1, the downstream end can open to a casing 41, which can separate the propulsion unit 17 from the main frame of the body 11. The downstream end can also access outside from the rear end of the body 11.


At the rear of the engine 20, a pump drive shaft 42 can be connected to the crankshaft via a coupling 21a. The coupling 21a can extend into a pump compartment 14 behind the pump drive shaft. The pump drive shaft 42, which can be connected to an impeller (not shown) in a jet pump 17a at the stern of the body 11, can rotate the impeller by transmitting the torque of the crankshaft 21 driven by the engine 20. In some embodiments, the pump drive shaft 42 can be a single shaft member, or it can be made from several separate shafts connected together.


As shown in FIG. 1, the propulsion unit 17, which can include the jet pump 17a, can be placed at about the horizontal center of the rear end of the body 11. The propulsion unit 17 can also include a water inlet 43 open to the bottom of the body 11 and a water nozzle 44 facing toward the end of the stern. Seawater introduced from the water inlet 43 can thus be injected from the water nozzle 44 by operating the jet pump 17a, which can generate thrust for the body 11.


The propulsion unit 17 can be mounted to the bottom of the body 11 at the stern of the body 11 with the casing 41 separating the propulsion unit 17 from the main frame of the body 11. The pump drive shaft 42 can pass through the casing 41 and extend from the engine 20 to the jet pump 17a of the propulsion unit 17.


In some embodiments, a steering nozzle 45 can also be provided at the rear end of the jet pump 17a. The steering nozzle 45 can move the rear of the body 11 according to the steering handlebars operation in order to turn the personal watercraft 10 to the right or left. The rear of the steering nozzle 45 can also be provided with a reverse gate 46 that can move vertically to advance or reverse the personal watercraft 10. Apart from the systems described heretofore, the personal watercraft 10 can be provided with various devices for driving the vehicle. Such devices can include an electric box storing multiple components, a start switch, a variety of sensors, and/or other devices.


During operation, a driver can sit on the seat 12 and turn on the start switch, which can set the personal watercraft 10 in a standby mode. The driver can then operate the steering handlebars and a throttle operation element (not shown), which can be provided on the grip of the steering handlebars, to drive the personal watercraft 10 in a certain direction and a speed, as desired.


When stopping the personal watercraft 10, the driver can decelerate, stop the vehicle at a pier or dock, and then turn off the start switch. The driver can then open the lid of the opening 12a after removing the seat 12 from the body 11, and if necessary, insert their hands inside of the body 11 for maintenance, inspection, and repair of the engine 20, the compressor 31, and other parts. In order to inspect the compressor 31, the bolts 38 can be removed in order to remove the compressor 31 from the installation mount 32 of the engine 20.


In some embodiments of the installation structure 30, the opening 12a can be located on the deck 11a of the personal watercraft 10. The seat 12 can be removably mountable to the opening 12a. Additionally, in some embodiments, the installation mount 32 for the compressor 31 can be located at the front end of the engine 20 below the opening 12a. The compressor 31 can be installed on the surface 32a of the installation mount 32. Due to this structure, the compressor 31 can be installed by carrying the compressor 31 into the body 11 from the opening 12a, and then lowering the compressor 31 onto the surface 32a of the installation mount 32. This can ease the installation of the compressor 31 on the installation mount 32, and conserve space for installing the compressor 31. Additionally, such an orientation of the mount 32 can reduce, minimize, and/or eliminate the need to move the compressor 31 parallel to the crankshaft 21 during the installation or removal procedure.


Furthermore, the bolts 38 can be inserted downward into the insertion holes 38b on the housing 34, and tip ends of the bolts 38 can be screwed into the screw holes 38a of the installation mount 32 to secure the compressor 31 on the installation mount 32. This structure can ease the installation and removal of the compressor 31 to and from the installation mount 32 for maintenance.


Further, in such an embodiment, the drive shaft 35a of the compressor 31 and the crankshaft 21 of the engine 20 can be connected together, for example, by meshing engagement, via the directly-coupled gear train that can include the drive gear 35c, the intermediate gear 37 and the drive gear 36. This can prevent excessive supercharging, as well as the time lag of torque transmission from the crankshaft 21 to the compressor 31.


Installation of the compressor 31 on the installation mount 32 can be facilitated by the meshing engagement of the drive gear 35c of the compressor 31 with the intermediate gear 37. As mentioned above, the drive gear 36 can be provided with the one-way clutch 36a. The one-way clutch 36a can absorb the abrupt torque fluctuations along with the decreased engine revolutions at the time of sharp deceleration, thereby preventing the compressor 31 and the gears in the directly-coupled gear train from being damaged. The directly-coupled gear train can include the drive gear 35c, the intermediate gear 37, and the drive gear 36. Such a structure can enable the gears in the train to be smaller, which can also conserve space. Furthermore, this multiplicity can enable the alternative changes of the gears and easy change in performance of the compressor 31 itself.


The preferred embodiments and features of the installation structure 30 disclosed herein are not limited to the aforementioned embodiments, but may be modified as appropriate. For example, the installation structure 30 can be applied not only to personal watercraft, but to any vehicle that has an engine with a compressor, including automobiles and motorcycles. Further, in some embodiments, the directly-coupled gear train can include the drive gear 35c, the intermediate gear 37, and the drive gear 36. Other configurations can include and/or omit gears.


Furthermore, although the installation mount 32 can be below the opening 12a in some of the aforementioned embodiments, the locations of the opening and the installation mount can be anywhere, and preferably both the opening and the installation mount face each other. Additionally, although the one-way clutch 36a can be used as a torque fluctuation absorbing mechanism in some of the aforementioned embodiments, a rubber damper can also be used as an alternative. Thus, the arrangement and structure of the components that form the installation structure can be modified within the technical scope of the inventions described herein.


Accordingly, although the embodiments of the present inventions have been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the teachings herein extend beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the embodiments of the present inventions and obvious modifications and equivalents thereof.

Claims
  • 1. A watercraft comprising: an engine compartment including an opening;an engine disposed in the engine compartment and accessible through the opening thereof, the engine including a crankshaft and an engine body including a front end and a rear end from which power is outputted via the crankshaft; andan installation structure mounting a compressor thereon, the installation structure including an installation mount extending outward directly from the front end of the engine body and a mounting surface mounting the compressor thereon; whereinthe mounting surface extends in a direction substantially parallel to the crankshaft such that the compressor is mounted to and detached from the mounting surface in a direction substantially perpendicular to the crankshaft; andthe mounting surface is arranged to face toward the opening of the engine compartment; whereinthe installation structure includes a gear train arranged to couple a drive shaft of the compressor with the crankshaft, the gear train including a drive gear and an intermediate gear, the intermediate gear being arranged to mesh with the crankshaft and the drive gear to transmit a driving force from the crankshaft to the drive gear.
  • 2. The watercraft of claim 1, wherein the engine body includes a plurality of screw holes oriented substantially perpendicular to the mounting surface, the plurality of screw holes being arranged to receive bolts to attach the compressor to the mounting surface.
  • 3. The watercraft of claim 1, wherein the gear train includes a torque fluctuation absorbing mechanism provided on a gear in the gear train.
  • 4. The watercraft of claim 1, wherein the gear train includes at least three gears.
  • 5. The watercraft of claim 1, wherein the engine body includes a cylinder body arranged to at least partially house at least one cylinder of the engine, and the installation mount extends directly from the cylinder body.
  • 6. A personal watercraft comprising: an engine compartment including an opening;an engine assembly including: an engine including a crankshaft and an engine body including a front end and a rear end from which power is outputted via the crankshaft, the engine being disposed in the engine compartment and accessible through the opening of the engine compartment;a compressor including an impeller, a housing containing the impeller, a drive shaft of the impeller, and a gear train, the gear train including a drive gear connected to the drive shaft and an intermediate gear meshed with the drive gear and the crankshaft; andan installation structure arranged to mount the compressor, the installation structure including an installation mount including a mounting surface extending outward directly from the front end of the engine body and substantially parallel to an axis of the crankshaft such that the compressor is moved in a direction substantially perpendicular to the axis of the crankshaft when mounting the compressor onto the mounting surface; whereinthe mounting surface is arranged to face toward the opening of the engine compartment, the mounting surface being sized and configured to mount the compressor thereon such that the crankshaft is meshed to the drive shaft via the gear train so as to transmit a driving force from the crankshaft to the drive gear; anda plurality of screw holes are provided in the installation mount and oriented substantially perpendicular to the mounting surface, the plurality of screw holes arranged to receive bolts to attach the compressor to the mounting surface.
  • 7. The watercraft of claim 6, wherein the gear train includes a torque fluctuation absorbing mechanism provided on a gear in the gear train.
  • 8. The watercraft of claim 6, wherein the gear train includes at least three gears.
  • 9. The engine of claim 6, further comprising a gear train arranged to drive the compressor, the gear train arranged between the drive shaft and the crankshaft.
  • 10. The engine of claim 6, wherein the engine body includes a cylinder body arranged to at least partially house at least one cylinder of the engine, and the installation mount extends directly from the cylinder body.
  • 11. An engine in combination with a personal watercraft, the engine arranged to be disposed in an engine compartment which includes an opening for accessing the engine, the engine comprising: a crankshaft;an engine body including a front end and a rear end from which power is outputted via the crankshaft; andan installation structure mounting a compressor thereon; wherein the installation structure includes an installation mount extending outward directly from the front end of the engine body, the installation mount including a mounting surface mounting the compressor thereon, the mounting surface extending substantially parallel to an axis of the crankshaft such that the compressor is moved in a direction substantially perpendicular to the axis of the crankshaft when mounting the compressor onto the mounting surface; andthe mounting surface is arranged to face toward the opening of the engine compartment; whereinthe opening of the engine compartment is arranged above the engine in a body of the personal watercraft; andthe installation structure includes a gear train arranged to couple a drive shaft of the compressor to the crankshaft, the gear train including a drive gear and an intermediate gear, the intermediate gear being arranged to mesh with both the crankshaft and the drive gear to transmit a driving force from the crankshaft to the drive gear.
  • 12. The engine of claim 11, wherein the installation mount includes a plurality of screw holes oriented substantially perpendicular to the mounting surface, the plurality of screw holes being arranged to receive bolts to attach the compressor to the mounting surface.
  • 13. The engine of claim 11, wherein the gear train includes a torque fluctuation absorbing mechanism provided on a gear in the gear train.
  • 14. The engine of claim 11, wherein the gear train includes at least three gears.
  • 15. The engine of claim 11, wherein the compressor is arranged to be mounted to and detached from the mounting surface in a direction facing the opening of the engine compartment.
  • 16. The engine of claim 11, wherein the engine body includes a cylinder body arranged to at least partially house at least one cylinder of the engine, and the installation mount extends directly from the cylinder body.
  • 17. An engine assembly for a personal watercraft, the engine assembly comprising: an engine including a crankshaft and an engine body, the engine body including a front end and a rear end from which power is outputted via the crankshaft, the engine arranged to be disposed in an engine compartment of the personal watercraft, the engine compartment including an opening arranged to access the engine;a compressor including an impeller, a housing containing the impeller, a drive shaft of the impeller, and a gear train, the gear train including a drive gear connected to the drive shaft and an intermediate gear meshed with the drive gear and the crankshaft; andan installation structure arranged to mount the compressor, the installation structure including an installation mount including a mounting surface extending substantially parallel to an axis of the crankshaft such that the compressor is moved in a direction substantially perpendicular to the axis of the crankshaft when mounting the compressor onto the mounting surface; whereinthe installation mount extends outward directly from the front end of the engine body with the mounting surface arranged to face toward the opening of the engine compartment;the mounting surface is sized and arranged to mount the compressor thereon such that the crankshaft is meshed to the drive shaft via the gear train so as to transmit a driving force of the crankshaft to the drive gear; andthe installation structure includes a plurality of screw holes oriented substantially perpendicular to the mounting surface, the screw holes being arranged to receive bolts to attach the compressor to the mounting surface.
  • 18. The engine assembly of claim 17, wherein the gear train includes a torque fluctuation absorbing mechanism provided on a gear in the gear train.
  • 19. The engine assembly of claim 17, wherein the gear train includes at least three gears.
  • 20. The engine assembly of claim 17, wherein the compressor is arranged to be mounted to and detached from the mounting surface in a direction facing the opening of the engine compartment.
  • 21. The engine of claim 17, wherein the engine body includes a cylinder body arranged to at least partially house at least one cylinder of the engine, and the installation mount extends directly from the cylinder body.
Priority Claims (1)
Number Date Country Kind
2005-277287 Sep 2005 JP national
US Referenced Citations (263)
Number Name Date Kind
1871662 Carrier Aug 1932 A
1876948 Jahnke Sep 1932 A
1903210 Carrier Mar 1933 A
1951045 Willgoos Mar 1934 A
1974974 Puffer Sep 1934 A
2098718 Caminez et al. Nov 1937 A
2151075 Berger Mar 1939 A
2223715 Berger Dec 1940 A
2344366 Prince Mar 1944 A
2354227 Szekely Jul 1944 A
2366365 Sorensen Jan 1945 A
2378452 Vincent Jun 1945 A
2406388 Larrecq Aug 1946 A
2455678 Irving Dec 1948 A
2523588 Ormsby Sep 1950 A
2565060 Beardsley et al. Aug 1951 A
2695131 Price Nov 1954 A
2828907 Oehrli Apr 1958 A
2847186 Anderson et al. Apr 1958 A
2973894 Kimball et al. Mar 1961 A
3137281 Fulker Jun 1964 A
3418986 Scherenberg Dec 1968 A
3554322 Deutschmann et al. Jan 1971 A
3703877 Ueda Nov 1972 A
3995603 Thien et al. Dec 1976 A
4010717 Taplin Mar 1977 A
4035171 Reed et al. Jul 1977 A
4068612 Meiners Jan 1978 A
4198217 Erdmannsdorfer Apr 1980 A
4212659 Magrini Jul 1980 A
4267811 Springer May 1981 A
4285632 DeSalve Aug 1981 A
4300488 Cser Nov 1981 A
4319657 Nomura Mar 1982 A
4321896 Kasting Mar 1982 A
4326374 Streb Apr 1982 A
4353211 Cser et al. Oct 1982 A
4412520 Mitsuyasu et al. Nov 1983 A
4422295 Minami et al. Dec 1983 A
4445337 McCreary May 1984 A
4459808 Rydquist et al. Jul 1984 A
4475617 Minami et al. Oct 1984 A
4496019 Tanaka Jan 1985 A
4512152 Asaba Apr 1985 A
4513725 Minami et al. Apr 1985 A
RE31877 Nomura May 1985 E
4519373 Hardy et al. May 1985 A
4538556 Takeda Sep 1985 A
4553515 King et al. Nov 1985 A
4562697 Lawson Jan 1986 A
4630446 Iwai et al. Dec 1986 A
4633826 Tominaga et al. Jan 1987 A
4662323 Moriya May 1987 A
4674457 Berger et al. Jun 1987 A
4677826 Iwai et al. Jul 1987 A
4678441 Murase Jul 1987 A
4702219 Tadokoro et al. Oct 1987 A
4709682 Kato Dec 1987 A
4712517 Anno et al. Dec 1987 A
4718396 Shimada et al. Jan 1988 A
4723526 Horiuchi et al. Feb 1988 A
4733361 Krieser et al. Mar 1988 A
4738229 Wada et al. Apr 1988 A
4741302 Oda et al. May 1988 A
4760703 Minami et al. Aug 1988 A
4781553 Nomura et al. Nov 1988 A
4796574 Fujii et al. Jan 1989 A
4797068 Hayakawa et al. Jan 1989 A
4827722 Torigai May 1989 A
4848170 Inagaki et al. Jul 1989 A
4887692 Outani et al. Dec 1989 A
4896734 Horiuchi et al. Jan 1990 A
4900343 Minami et al. Feb 1990 A
4936278 Umeda Jun 1990 A
4938664 Zinsmeyer Jul 1990 A
4955352 Takeda Sep 1990 A
4972807 Morishita Nov 1990 A
4982682 Hattori Jan 1991 A
4984528 Kobayashi Jan 1991 A
4984974 Naya et al. Jan 1991 A
4989409 Nakase et al. Feb 1991 A
4991532 Locke Feb 1991 A
5002021 Nakata et al. Mar 1991 A
5009204 Ishii Apr 1991 A
5014816 Dear et al. May 1991 A
5031591 Shinoda et al. Jul 1991 A
5060622 Suzuki Oct 1991 A
5088280 Scott-Scott et al. Feb 1992 A
5094193 Yoshikawa Mar 1992 A
5095859 Iwata et al. Mar 1992 A
5119795 Goto et al. Jun 1992 A
5130014 Volz Jul 1992 A
5133307 Kurihara Jul 1992 A
5136547 Laukien Aug 1992 A
5136993 Ampferer et al. Aug 1992 A
5143028 Takahashi Sep 1992 A
5158427 Shirai Oct 1992 A
5159903 Takahashi Nov 1992 A
5163811 Okada Nov 1992 A
RE34226 Morishita Apr 1993 E
5215164 Shibata Jun 1993 A
5230320 Hitomi et al. Jul 1993 A
5239950 Takahashi Aug 1993 A
5243945 Katoh et al. Sep 1993 A
5253618 Takahashi et al. Oct 1993 A
5261356 Takahashi et al. Nov 1993 A
5293846 Takahashi Mar 1994 A
5299423 Shiozawa et al. Apr 1994 A
5330374 Ishino Jul 1994 A
5334063 Inoue et al. Aug 1994 A
5340343 Kawamukai et al. Aug 1994 A
5340344 Mineo et al. Aug 1994 A
5357913 Okumura et al. Oct 1994 A
5365908 Takii et al. Nov 1994 A
5377629 Brackett et al. Jan 1995 A
5377634 Taue Jan 1995 A
5389022 Kobayashi Feb 1995 A
5390621 Hattori et al. Feb 1995 A
RE34922 Hattori et al. May 1995 E
5427079 Andrepont et al. Jun 1995 A
5438946 Kobayashi Aug 1995 A
5456230 Van Rens et al. Oct 1995 A
5476402 Nakai et al. Dec 1995 A
5477838 Schlunke et al. Dec 1995 A
5503117 Saito Apr 1996 A
5513606 Shibata May 1996 A
5529027 Okubo Jun 1996 A
5537968 Takahashi Jul 1996 A
5558549 Nakase et al. Sep 1996 A
5584733 Kobayashi Dec 1996 A
5586922 Kobayashi et al. Dec 1996 A
5603301 Sakurai et al. Feb 1997 A
5619950 Ikeda Apr 1997 A
5632239 Patyi et al. May 1997 A
5634422 Kobayashi et al. Jun 1997 A
5636586 Suganuma Jun 1997 A
5638796 Adams, III et al. Jun 1997 A
5647779 Nanami Jul 1997 A
5660115 Taue et al. Aug 1997 A
5660571 Nakayasu et al. Aug 1997 A
5664515 Hattori et al. Sep 1997 A
5671703 Otome et al. Sep 1997 A
5678525 Taue Oct 1997 A
5682870 Motoyama Nov 1997 A
5699749 Yamada et al. Dec 1997 A
5709185 Aizawa et al. Jan 1998 A
5709186 Taue Jan 1998 A
5709198 Sagisaka et al. Jan 1998 A
5743206 Hattori Apr 1998 A
5746270 Schroeder et al. May 1998 A
5755194 Moorman et al. May 1998 A
5755283 Yates et al. May 1998 A
5769039 Taue et al. Jun 1998 A
5778833 Kuranishi Jul 1998 A
5778838 Taue Jul 1998 A
5778857 Nakamura et al. Jul 1998 A
5779451 Hatton Jul 1998 A
5797778 Ito et al. Aug 1998 A
5813888 Ozawa Sep 1998 A
5820426 Hale Oct 1998 A
5827096 Mineo Oct 1998 A
5829402 Takahashi et al. Nov 1998 A
5830021 Takahashi et al. Nov 1998 A
5839930 Nanami et al. Nov 1998 A
5845618 Taue et al. Dec 1998 A
5846102 Nitta et al. Dec 1998 A
5855193 Takahashi Jan 1999 A
5871340 Hatton Feb 1999 A
5871380 Claussen Feb 1999 A
5899778 Hiraoka et al. May 1999 A
5902161 Nakase May 1999 A
5906083 Olsen et al. May 1999 A
5908337 Mashiko Jun 1999 A
5911211 Uchida Jun 1999 A
5928044 Mineo Jul 1999 A
5934070 Lagelstorfer Aug 1999 A
5937818 Kawai et al. Aug 1999 A
5937825 Motose Aug 1999 A
5941223 Kato Aug 1999 A
5951343 Nanami et al. Sep 1999 A
5957072 Hattori Sep 1999 A
5957112 Takahashi et al. Sep 1999 A
5960770 Taue et al. Oct 1999 A
5983878 Nonaka et al. Nov 1999 A
6006540 Coletti Dec 1999 A
6009705 Arnott et al. Jan 2000 A
6015320 Nanami Jan 2000 A
6015321 Ozawa et al. Jan 2000 A
6016782 Henmi Jan 2000 A
6022252 Ozawa Feb 2000 A
6026775 Yamane Feb 2000 A
6029638 Funai et al. Feb 2000 A
6041758 Ishii Mar 2000 A
6055959 Taue May 2000 A
6079378 Taue et al. Jun 2000 A
6085702 Ito Jul 2000 A
6099371 Nozawa et al. Aug 2000 A
6142842 Watanabe et al. Nov 2000 A
6149477 Toyama Nov 2000 A
6171380 Wood et al. Jan 2001 B1
6192871 Middlebrook Feb 2001 B1
6205987 Shigedomi et al. Mar 2001 B1
6213062 Kawase Apr 2001 B1
6263851 Henmi Jul 2001 B1
6269797 Uchida Aug 2001 B1
6279372 Zhang Aug 2001 B1
6286492 Kanno Sep 2001 B1
6302752 Ito et al. Oct 2001 B1
6312299 Henmi Nov 2001 B1
6318085 Torno et al. Nov 2001 B1
6390869 Korenjak et al. May 2002 B2
6394060 Nagai et al. May 2002 B2
6394777 Haavik May 2002 B2
6415759 Ohrnberger et al. Jul 2002 B2
6447351 Nanami Sep 2002 B1
6453890 Kageyama et al. Sep 2002 B1
6497596 Nanami Dec 2002 B1
6516789 Jones Feb 2003 B1
6517397 Gohara et al. Feb 2003 B1
6544086 Tscherne et al. Apr 2003 B2
6568376 Sonnleitner et al. May 2003 B2
6578508 Hattori et al. Jun 2003 B2
6591819 Tscherne et al. Jul 2003 B2
6601528 Bilek et al. Aug 2003 B2
6623321 Ishino Sep 2003 B2
6626140 Aichinger et al. Sep 2003 B2
6637406 Yamada et al. Oct 2003 B2
6640754 Iida Nov 2003 B1
6644942 Rival et al. Nov 2003 B2
6651633 Jones Nov 2003 B1
6663366 Okada et al. Dec 2003 B2
6672918 Mashiko et al. Jan 2004 B2
6672919 Beson Jan 2004 B1
6746288 Gokan Jun 2004 B2
6769942 Bourret et al. Aug 2004 B2
6793546 Matsuda Sep 2004 B2
6796126 Hasegawa et al. Sep 2004 B2
6810855 Hasegawa et al. Nov 2004 B2
6896566 Takahashi et al. May 2005 B2
6935102 Lindskog Aug 2005 B2
6973985 Yatagai et al. Dec 2005 B2
7007682 Takahashi et al. Mar 2006 B2
7101238 Aichinger et al. Sep 2006 B2
7137376 Ito Nov 2006 B2
7343906 Ozawa Mar 2008 B2
7607958 Hochmayr et al. Oct 2009 B1
20010044352 Korenjak et al. Nov 2001 A1
20020025742 Berthiaume et al. Feb 2002 A1
20030015126 Gokan Jan 2003 A1
20030094162 Baldwin May 2003 A1
20040253886 Mashiko Dec 2004 A1
20050172919 Ozaki et al. Aug 2005 A1
20050204730 Tsukahara et al. Sep 2005 A1
20050247498 Pichler et al. Nov 2005 A1
20050268878 Ito Dec 2005 A1
20050279092 Ozawa Dec 2005 A1
20050279335 Ozawa Dec 2005 A1
20060016437 Ozawa Jan 2006 A1
20060054146 Ozawa Mar 2006 A1
20060060170 Ozawa Mar 2006 A1
20060243259 Takahashi Nov 2006 A1
20070059997 Mineo Mar 2007 A1
20070062498 Woods Mar 2007 A1
Foreign Referenced Citations (140)
Number Date Country
44348 Jan 1982 EP
0 500 139 Aug 1992 EP
1263608 May 1996 FR
1389973 Apr 1975 GB
57-062929 Apr 1982 JP
57-062930 Apr 1982 JP
57-073817 May 1982 JP
57-073818 May 1982 JP
57-073820 May 1982 JP
57-083632 May 1982 JP
57-093627 Jun 1982 JP
57-105537 Jul 1982 JP
57-113922 Jul 1982 JP
57-113944 Jul 1982 JP
57-151019 Sep 1982 JP
57-171027 Oct 1982 JP
57-181931 Nov 1982 JP
57-183512 Nov 1982 JP
57-191421 Nov 1982 JP
57-203822 Dec 1982 JP
58-044221 Mar 1983 JP
58-053655 Mar 1983 JP
58-057023 Apr 1983 JP
58-082038 May 1983 JP
58-128925 Aug 1983 JP
58-170628 Oct 1983 JP
58-185927 Oct 1983 JP
58-185929 Oct 1983 JP
58-185930 Oct 1983 JP
58-185931 Oct 1983 JP
58-185932 Oct 1983 JP
58-192924 Nov 1983 JP
58-194695 Nov 1983 JP
59-018228 Jan 1984 JP
59-053229 Mar 1984 JP
59-176419 Oct 1984 JP
59-201932 Nov 1984 JP
59-220492 Dec 1984 JP
60-119328 Jun 1985 JP
60-150445 Aug 1985 JP
60-240522 Nov 1985 JP
60-240523 Nov 1985 JP
60-240524 Nov 1985 JP
60-240525 Nov 1985 JP
61-126324 Jun 1986 JP
61-126325 Jun 1986 JP
61-215123 Sep 1986 JP
61-237824 Oct 1986 JP
62-060926 Mar 1987 JP
62258130 Nov 1987 JP
01-119421 May 1989 JP
01-182560 Jul 1989 JP
01-211615 Aug 1989 JP
01-229786 Sep 1989 JP
01-232112 Sep 1989 JP
01-232113 Sep 1989 JP
01-232115 Sep 1989 JP
01-232116 Sep 1989 JP
01-232118 Sep 1989 JP
01-301917 Dec 1989 JP
01-301918 Dec 1989 JP
01-301919 Dec 1989 JP
01-313624 Dec 1989 JP
02-006289 Jan 1990 JP
02-016327 Jan 1990 JP
02-024282 Jan 1990 JP
02-024283 Jan 1990 JP
02-024284 Jan 1990 JP
02-070920 Mar 1990 JP
02-119636 May 1990 JP
02-175491 Jul 1990 JP
02-188624 Jul 1990 JP
02-201026 Aug 1990 JP
02-294520 Dec 1990 JP
03-021584 Jan 1991 JP
03-023317 Jan 1991 JP
03-047425 Feb 1991 JP
03-168352 Jul 1991 JP
03-179152 Aug 1991 JP
03-182626 Aug 1991 JP
03-182635 Aug 1991 JP
03-260368 Nov 1991 JP
03-281939 Dec 1991 JP
04-081325 Mar 1992 JP
04-183933 Jun 1992 JP
04-203317 Jul 1992 JP
07-311626 Nov 1992 JP
05-141260 Jun 1993 JP
05-141262 Jun 1993 JP
05-332188 Dec 1993 JP
06-093869 Apr 1994 JP
06-212986 Aug 1994 JP
07-026946 Jan 1995 JP
07-091264 Apr 1995 JP
07-145730 Jun 1995 JP
07-151006 Jun 1995 JP
07-317545 Dec 1995 JP
07-317555 Dec 1995 JP
07-317556 Dec 1995 JP
07-317557 Dec 1995 JP
08-028280 Jan 1996 JP
08-028285 Jan 1996 JP
08-104286 Apr 1996 JP
08-104295 Apr 1996 JP
08-114122 May 1996 JP
08-114123 May 1996 JP
08-114124 May 1996 JP
08-114125 May 1996 JP
08-151926 Jun 1996 JP
08-151965 Jun 1996 JP
08-296449 Dec 1996 JP
08-319840 Dec 1996 JP
08-319901 Dec 1996 JP
09-184426 Jul 1997 JP
09-287465 Nov 1997 JP
09-287467 Nov 1997 JP
09-287470 Nov 1997 JP
09-287471 Nov 1997 JP
09-287472 Nov 1997 JP
09-287475 Nov 1997 JP
09-287486 Nov 1997 JP
10-008973 Jan 1998 JP
10-008974 Jan 1998 JP
10-089079 Apr 1998 JP
10-131818 May 1998 JP
10-299525 Nov 1998 JP
11-099992 Apr 1999 JP
2000-038968 Feb 2000 JP
3060489 Apr 2000 JP
2001-082160 Mar 2001 JP
2001-098960 Apr 2001 JP
2001-233276 Aug 2001 JP
2001-233277 Aug 2001 JP
2001-263076 Sep 2001 JP
2001-280144 Oct 2001 JP
2001-323819 Nov 2001 JP
2003-027952 Jan 2003 JP
2003-049654 Feb 2003 JP
2003-074445 Mar 2003 JP
2006-083713 Mar 2006 JP
Related Publications (1)
Number Date Country
20070079796 A1 Apr 2007 US