This invention relates to a dental instrument for homogeneously applying and shaping tooth restorative material, and specifically, a dental instrument with interchangeable roller tips for distributing the restorative material.
Composite materials, i.e., tooth restorative materials containing binders in the form of hardenable, generally organic substances, have become the standard filling materials in dentistry. A disadvantage of these composite materials, however, is their tendency to adhere more or less to the instrument that is used to apply or shape them. As a result, and by way of example, the composite material has a tendency to be drawn off from the edges of the cavity, to be distributed inhomogeneously on the tooth surface, and to form air bubbles during the distribution. The instruments used for distributing the restorative material typically comprise a steel instrument with an uncoated working tip portion or a tip portion coated with TiNi, for example, or a plastic material with or without a coated or treated working tip portion. As a further example, the adhesion of the composite material to the instrument has been adjusted by coating the working ends of the instrument with Teflon™, but these instruments have limited shapes and are not always satisfactory in practice. Another solution is proposed in U.S. Pat. No. 6,071,122, wherein the working tip of the plastic instrument has a discontinuous surface that includes an array of micropits. While that instrument achieves reduced adhesion of the composite material, homogeneous distribution free of air bubbles has not yet been fully achieved. There is thus a need to develop a dental instrument that is effective in distributing homogeneously a composite restorative material to a tooth surface, and which avoids the integration of air bubbles in the restorative.
The present invention provides a dental instrument with interchangeable roller tips for distributing restorative materials on a tooth surface, which roller tips distribute the restorative material quickly, precisely and homogeneously with little adherence of the restorative material to the roller tip due, in part, to the short contact time between the roller tip and the composite material. To this end, a dental instrument is provided having an elongate body with a handle portion and a working end extending therefrom. A roller tip is rotatably mounted on the working end so as to rotate about a center axis of the end of the instrument, and is sized to distribute the restorative material on a tooth surface, including a cavity surface. The roller tip is removable from the working end, such that differently shaped tips may be placed on the working end during the restoration of the tooth, as necessary, to ensure complete and even coverage to an uneven surface. In an exemplary embodiment, a bushing or rolling element bearing is rotatably mounted on the working end between the working end and the roller tip, such that the roller tip is rotatable on the working end by means of the rotatable bushing or bearing. In another exemplary embodiment, the dental instrument includes two working ends extending in opposing directions from the handle portion to provide different angles for the working ends or to provide differently shaped roller tips on the working ends.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with a general description of the invention given above, and the detailed description given below, serve to explain the invention.
Reference will be made to
Each of the first and second working ends 14, 16 are depicted with a roller tip 20, 20a, respectively, sized to distribute restorative material on a tooth surface, wherein tips 20, 20a are removable from the first and second working ends 14, 16 and interchangeable with each other or with other roller tips 20. An exemplary embodiment of the roller tip 20 is more clearly depicted in cross-sectional view in
In an exemplary embodiment, bushing 30 includes a clip portion 32 for engaging a ridge portion 13 of first working end 14. Clip portion 32 prevents restorative material from getting between the bushing 30 and the first working end 14. Clip portion 32 further assists in the retention and easy removal of the roller tip 20 such that the roller tip 20 is interchangeable with other roller tips. A bulbous shape for top portion 31 of bushing 30 is also advantageous in that it also assists in the interchangeability of roller tip 20 without the risk of axial disassembling. A similar construction for bushing 30 may be used at second working end 16.
Advantageously, the elongate body 12, including first and second working ends 14, 16 and/or bushing 30, comprise a plastic material containing a friction-reducing additive to facilitate rotation of the bushings 30 around the first and second working ends 14, 16. Friction is the force that retards, that is partially brakes, the movement of two surfaces against each other, and the kinetic coefficient of friction, μ, is a measurement of the extent of friction present during rotation. The kinetic coefficient of friction is measured by dividing the frictional resistance force, f, by the normal force, N, that presses the two surfaces together when they move relative to each other. Advantageously, the amount of friction-reducing material in one or both of the elongate body 12 and bushings 30 is sufficient to provide a kinetic coefficient of friction of less than 0.2 between the first working end 14 and the bushing 30 on which the roller tip 20 is mounted, and between the second working end 16 and the bushing 30 on which roller tip 20a is mounted.
In an exemplary embodiment, the elongate body 12 comprises a plastic material containing 2-30 wt. % of a friction-reducing additive. In another exemplary embodiment, the bushings 30 comprise a plastic material containing 2-30 wt. % of a friction-reducing additive. In yet another exemplary embodiment, each of the elongate body 12 and the bushings 30 comprise a plastic material containing 2-30 wt. % of a friction-reducing additive. In each of these exemplary embodiments, the friction-reducing additive is advantageously polytetrafluoroethylene present in an amount of 2-20 wt. %, and more advantageously, the polytetrafluoroethylene is present in an amount of 5-15 wt. %. In addition to or in place of polytetrafluoroethylene as a friction-reducing additive, and by way of example only, fluorinated ethylene propylene, perfluoroalkoxy copolymers, carbon fibers and molybdenum disulfide may be also be effective to provide a low coefficient of friction. Similar to the polytetrafluoroethylene additive, the fluorinated ethylene propylene and perfluoroalkoxy copolymers are advantageously present in an amount of 2-20 wt. % of the plastic material, while carbon fibers are advantageously present in an amount of 5-30 wt. % of the plastic material and molybdenum disulfide is advantageously present in an amount of 3-6 wt. % of the plastic material. It may be understood, however, that other now known or hereafter developed friction-reducing materials may be used as an additive in accordance with the present invention in an appropriate and/or similar amount to achieve a low-frictional resistance between the rotating components.
The plastic material for the elongate body 12 is advantageously one or a combination of polyetherimide, polybutylene terephthalate, polyphenylsulfone, polyethersulfone, polyphthalamid (PA6T/6I), and polyetheretherketone. To increase the stiffness of the elongate body 12, the plastic material may be reinforced with glass fibers or carbon fibers. The friction-reducing additive may be compounded within the plastic matrix to form a plastic material charged with the friction-reducing additive to reduce the friction with the rotating bushing 30. Alternatively, the first and second working ends 14, 16 of the elongate body 12 may be coated with the friction-reducing additive. Thus, the plastic material containing the friction-reducing additive encompasses both a plastic matrix with a friction-reducing additive dispersed therein or a plastic body with the surface thereof coated with a friction-reducing additive.
The plastic material for the bushing is advantageously an acetyl resin, but the invention is not so limited. Advantageously, the friction-reducing additive is compounded within the plastic matrix to provide the low friction resistance. While coating an inside surface of the bushing 30 with the friction-reducing additive is not precluded from the present invention, it may be appreciated that the small size of the bushings 30 limit the practicality of this approach.
The roller tips 20, 20a advantageously comprise a resilient material that has the ability to return to its original shape after a mechanical compression, with no plastic deformation occurring when subjected to mechanical stress under normal circumstances. Roller tips 20, 20a also advantageously comprise a material having low surface energy, for example, less than 25 mN/m, which also contributes to low adhesion with the restorative composite materials. Examples of such resilient materials include silicones, polyurethanes, and thermoplastic elastomers. Advantageously, roller tips 20, 20a comprise a fluorine-charged thermoplastic vulcanizate, such as the Viton® fluoroelastomers from DuPont Dow Elastomers, Wilmington, Del. and Fluoroprene® from Freudenberg-NOK, Plymouth, Mich., which each contain 40-70 wt. % fluorine. These fluorine charged materials have low surface tension, on the order of 18-20 mN/m, and thus, have low adhesion to the restorative composite materials. In an exemplary embodiment, the roller tip material has a Shore A hardness of 20-60, and more advantageously, the roller tip has a Shore A hardness on the order of 30. The roller tip material may be a solid material or a microporous material. Because the roller tips 20, 20a are interchangeable on the working ends 14, 16 of instrument 10, various roller tips 20 may be provided having different hardnesses, different shapes and different colors, as desired.
The bushings 30 may be pre-mounted inside the roller tips 20, 20a to provide units that are then mounted on the working ends 14 and 16 of the elongate body 12 to form the instrument 10, and the units are interchangeable. Alternatively, the bushings 30 may be pre-mounted on the working ends 14 and 16, and the roller tips 20, 20a are interchangeably mounted on the pre-mounted bushings 30. In either embodiment, the roller tips 20, 20a may be pre-molded and flexible enough to be mounted on the bushings 30 without difficulty. Alternatively, when the roller tips 20, 20a and bushings 30 are pre-mounted to form units, the roller tips 20, 20a may be over-molded onto the bushings 30, such as where the material of the roller tips is not flexible enough to be easily mounted on the bushings 30. Advantageously, as depicted in
The dentist may interchange these roller tips 20, 20a, 20b, 20c, as desired, to provide the working ends 14, 16 with shapes most suitable for the particular tooth surface being restored. For example, instrument 10 of
As a result of the interchangeable roller tips 20, 20a, 20b, 20c, the dental instrument of the present invention is particularly suitable for use with both anterior and posterior teeth. By way of example, a substantially uniformly cylindrical-shaped roller tip 20 depicted in
The easy interchangeability of the roller tips 20, 20a, 20b, 20c, as well as a double-ended instrument 10 having differently shaped tips 20 and 20a (20b or 20c) provides the dentist with flexibility during the distribution process. The control of friction between the roller tips 20 (20a, 20b, 20c) and the elongate body 12, or between the bushings 30 and the body 12, enable the quick, smooth and efficient distribution. There is thus provided a dental instrument for distributing restorative material on a tooth surface that is far superior to the dental instruments of the prior art. Also, as stated previously, while the dental instrument 10 (or 10′) is particularly useful for distributing restorative material on a tooth surface that resides in the oral cavity, the invention is not so limited. Dental instrument 10 (or 10′) may also be used to shape a prosthetic tooth. Thus, the roller tips 20 (20a, 20b, 20c) are sized for use with a tooth surface, including those of natural and artificial teeth residing in the oral cavity as well as artificial prosthetic teeth intended to later reside in the oral cavity.
While the present invention has been illustrated by the description of one or more embodiments thereof, and while the embodiments have been described in considerable detail, they are not intended to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. For example, while the dental instrument of the present invention addresses shortcomings experienced in the distribution of composite-type restorative materials, the instrument may well find applicability with other dental materials. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and method and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the scope or spirit of the general inventive concept.