In the illustrative Figures of an example, or examples, embodying the various aspects of the invention, provided by way of illustration, but not of limitation of the present invention:
a shows a perspective view of the bag of
b shows a front view of the bag of
c shows a rear view of the bag of
d shows a left hand end view of the bag of
e shows a right hand end view of the bag of
f shows a top view of the bag of
g shows a bottom view of the bag of
h shows the bag of
a shows a perspective view of the unfolded bag of
b shows a front view of the bag of
c shows a rear view of the bag of
d shows a left hand end view of the bag of
e shows a right hand end view of the bag of
f shows a top view of the bag of
g shows a bottom view of the bag of
a shows a front view of the bag of
b shows a rear view of the bag of
c shows a left hand end view of the bag of
d shows a right handed view of the bag of
a shows a perspective view of the bag of
b shows a perspective view of the bag of
a shows a developed view of a bottom panel for an alternate embodiment of the foldable insulated bag of
b shows a developed view of a side panel for an alternate embodiment of the foldable insulated bag of
a shows an isometric view of a single fold, alternate insulated bag to that of
b shows a front view of the insulated bag of
c shows a rear view of the insulated bag of
d shows a left hand end view of the insulated bag of
e shows a right hand end view of the insulated bag of
f shows a top view of the insulated bag of
g shows a bottom view of the insulated bag of
a shows a partially unfolded front view of a triple fold, alternate insulated bag to that of
b shows a front view of the insulated bag of
c shows a rear view of the insulated bag of
d shows a left hand end view of the insulated bag of
e shows a right hand end view of the insulated bag of
f shows a top view of the insulated bag of
g shows a bottom view of the insulated bag of
a shows an isometric view of an alternate embodiment of insulated bag to that of
b shows another view of the insulated bag of
c shows a first side view of the insulated bag of
d shows an opposite side view to that of
e shows a predominantly horizontal lifting position of the insulated bag of
f shows a predominantly up and down position of the insulated bag of
The description that follows, and the embodiments described therein, are provided by way of illustration of an example, or examples, of particular embodiments of the principles of the present invention. These examples are provided for the purposes of explanation, and not of limitation, of those principles and of the invention. In the description, like parts are marked throughout the specification and the drawings with the same respective reference numerals. The drawings are not necessarily to scale and in some instances proportions may have been exaggerated in order more clearly to depict certain features of the invention.
For the purposes of this description, the largest panels of the bags herein described are arbitrarily designated as the front and rear sides, faces, or portions of the bag. Similarly, the closure member, or opening of the bag is arbitrarily designated as being at the top, and the base panel is designated as being at the bottom. It should also be understood that, within the normal range of temperatures to which human food and human touch is accustomed, although the term cooler, or cooler container, or cooler bag, may be used, such insulated structures may generally also be used to keep food, beverages, or other objects either warm or hot as well as cool, cold, or frozen.
In this specification reference is made to insulated containers. The adjective “insulated” is intended to be given its usual and normal meaning as understood by persons skilled in the art. It is not intended to encompass single layers, or skins, of conventional webbing materials, such as Nylon™, woven polyester, canvas, cotton, burlap, leather, paper and so on, that are not otherwise indicated as having, or being relied upon to have, particular properties as effective thermal insulators other than in the context of being provided with heat transfer resistant materials or features beyond that of the ordinary sheet materials in and of themselves. Following from Phillips v. AWH Corp., this definition provided in the specification is intended to supplant any dictionary definition, and to prevent interpretation in the patent office that strays from the customary and ordinary meaning of the term “insulated” as provided herein.
As seen in the Figures, an example of a portable, collapsible soft sided, insulated wall structure is identified as a foldable cooler tote bag 20. This structure can be referred to as an insulated bag, an insulated container, a cooler, or such like. The basic structure of bag 20 includes a first side panel, or wall, or sidewall, arbitrarily designated front panel 22, a second side panel, or wall, or sidewall, designated arbitrarily as rear panel 24, and a third panel or wall identified as a bottom, or base panel 26. As described more fully below, these panels are joined together to form a pouch, or bag, having an enclosed internal space 25 surrounded by insulated walls. The enclosed volume of internal space 25 varies with the condition of the bag. That is, while the bag is in a folded (that is, collapsed) condition or position, or is lying flat, the internal volume is negligibly small, if not zero. However, when bag 20 is in an unfolded condition, or expanded position, it may tend to take on a shape to accommodate objects placed within the internal space, and it may assume a suitably capacious internal volume.
When bag 20 is in use, access to the internal volume, namely internal space 25 thereof, is governed by a closure member 28. In the illustrated example, closure member 28 may be a linear tracked closure device in the nature of a zipper assembly 30 mounted between the upper margins of the side wall panels, namely front and rear panels 22 and 24. Other kinds of closures could be used such as a velcro™ hook-and-eye fabric closure, a series of spaced apart snaps, a continuous mating plastic tongue and groove or other device. A relatively robust zipper assembly is preferred, as it may tend to provide a simple, quick, and relatively strong closure. While bag 20 can be made water-tight by other means, it is preferred to provide a liner 32 that can be either sewn in place, or may be removable, or it may be wholly or partially invertible. A liner that is at least partially invertible, or removable, is preferred, since this may facilitate washing.
When the bag is not in use, it may tend to be readily foldable. First, the bag is collapsed by lying it flat and folding front sidewall panel 22 near its bottom margin such that base panel 26 lays in a more or less flat orientation relative to the rear sidewall panel, 24, as seen in
When page-folded in the direction of arrow ‘A’, bag 20 will arrive at the folded position shown in
Unfolding may tend to be a similarly uncomplicated and convenient procedure: the retainers are released, the bag is unfolded and it is ready to accommodate objects that need to stay cool or warm. When unfolded, lifting members in the nature of handles, or straps 46,48 that extend from the upper regions of the sidewall panels, namely panels 22 and 24, can be grasped to lift bag 20, and may, as illustrated in
Considering the construction of bag 20 in greater detail, reference is made to the developed views of panels 22, 24 and 26 provided in
Insulated base panel 26 is also generally rectangular, having a long dimension measured along long edges 62, 64, and indicated generally as ‘b’, and a short dimension measured along the short, end edges 66,68, indicated generally as ‘w’. In this embodiment, the half width of the panel is identified as ‘a1’, and is equal to half of ‘w’. The ratio of the halfwidth ‘a’ to the length ‘b’ may tend to be in the range of less than about 1:2 and greater than about 1:16, or within the narrower range of less than about 2:5 and greater than about 1:8, or within the preferable range of less than about 1:3 and greater than about 1:6. In one particular example the ratio may be about 3¼:11½, in another particular example the ratio may be about 3¼:15½, and in a third particular example the ratio may be about 3¾:17½.
The width of base panel 26 may also be related to the overall height of bag 20 when unfolded. That is, it is preferred that retainer strip 40 on the off-side of base panel 26 mate with retainer element 38 on front panel 22 of bag 20 at a region close to the upper edge 70 of bag 20 generally, to yield a neatly folded bag for efficient packing, shipping and display. To that end, with allowance for a bend radius, it is preferred that the height of bag 20 be within +/−20%, and more preferably within +/−10%, of an integer multiple of the width of base panel 26. It is also preferred that bag 20 be a double or triple folded bag. While bags with a greater number of folds are possible, the benefits of ease of manufacture, ease of folding, and ease of use may not necessarily tend to be as marked for a larger number of folds.
The upper edge, i.e., upper marginal edge 54, of each of the side panels 22 and 24 is longer than the long dimension ‘b’ of the bottom, or base panel 26, such that when the closure member is secured, bag 20 may tend to have an upwardly broadening profile when viewed from the side, and an upwardly narrowing profile when viewed from the end. In the embodiment of
When assembled, front and rear panels 22,24 are sewn together along their upwardly extending edges 58, 60, the central portions of their bottom edges 56 are sewn to the long sides, or edges 62, 64 of base panel 26, and the end portions are sewn to the half-width portions of end edges 66, 68 of base panel 26. The closure member 28 has the form of zipper assembly 30 as noted above. Zipper assembly 30 has a first side region 84, a second side region 86, and a zipper 88. Side region 84 has an outboard, or distal edge seamed into front panel 22, and an inboard edge, or margin, to which one set of teeth of zipper 88 is mounted. Side region 86 has an outboard, or distal edge that is seamed into rear panel 24, and an inboard edge along which the other set of teeth of zipper 88 is mounted. In the usual manner, motion of zipper car 90 along the track defined by the zipper teeth controls the opening and closing of the zipper assembly, and hence controls access to the enclosed space 25 of bag 20 more generally, thereby permitting objects to be introduced into, or to be drawn out of, bag 20. Side regions 84 and 86 each have an upper, load bearing web member 92,94 and an inner wall member 96, 98. In one embodiment of the invention, inner wall members 96, 98 may be reflective, or have a reflective inwardly facing (i.e., inward relative to the enclosed space 25 of bag 20 so that the reflective surface is oriented toward objects contained in bag 20) surface, and may preferably be made of “thermoflect”™ material. In another embodiment, inner wall members 96,98 is a white, water proof nylon sheet. The seaming of the side region of zipper assembly 30 occurs at a height downset from the very edge of the side wall panels by a distance •1 roughly equal to the half width •2 of zipper assembly 30 such that when bag 20 is folded, side regions 84 and 86 may tend to fold next to those margins, rather than to protrude excessively.
The overall width of the web-like region, or panel formed by zipper assembly 30 is less than, if not significantly less than, the width of panel 26 such that the through thickness of bag 20 at the elevation of closure member 28 is small, if not very small, relative to the length of closure member 28, and relative to the length of upper marginal edge 54. It is preferred that the overall width of the closure member be less than 60% of the width of the base, and, in a particular example, is about half the width. As such, the ratio of through thickness to bag length may be about a2/(2a2+ b). This value may typically lie in the range of 1:5 to 1:8 and more narrowly in the range of 1:6 to 1:7½. The closure member is mounted between the upper margins of the side wall panels, namely panels 22 and 24, and, when open, permits at least central portions of those margins to be moved closer together or further apart as may be desired to give access to the enclosed chamber.
The sidewall construction is as shown in
An insulating layer 84 is trapped between the inner and outer webs 82 and 80. Insulating layer 84 may preferably be a closed cell polyurethane foam, but could be an open cell insulating foam, or other type of insulating layer, or it may include more than one insulating layer.
As above, in one embodiment the inner sidewall web member may either be made of a reflective material, such as thermoflect™ sheeting, or may have a reflective surface oriented to face toward objects contained within bag 20. Alternatively, inner web 82 member may be made of a water proof extruded nylon or vinyl sheet, or seamed sheets, to discourage leakage of liquids from bag 20.
Optionally, water-proof liner 32 may be included, in addition to the internal sidewall web sheet, namely, web 82. Where the inner sidewall surface is reflective, the liner may preferably be translucent, or clear, to permit the reflective surface of the inner wall to be seen. Although the liner can be rigidly sewn in place to prevent the liner from being inverted, it is preferable for the liner to be either removable, or to be sewn in at its upper peripheral edges, thus permitting at least partial inversion of the liner as shown in
The cross-sectional structure of base panel 26 is generally similar to the cross-sectional structure of the sidewall panels, having an inner wall skin, or panel or web 114 that is of consistent construction to the inner wall sheet or web 82, and an outer wall skin, or web 116 that is of consistent construction to outer web 80. It may be noted that the outer web 80 may not be the same colour as outer web 116, and may not be of the same weave or fabric. It may have a heavier, more wear resistant fabric, or coarser, more wear resistant weave, since base panel 26 may tend to be placed in contact with the ground, or other underlying surface whether a paved roadway, concrete, rocks, earth, flooring, or some other support surface against which it may be expected to be slid, or to rub, in the course of use.
Base panel 26 may also have an insulated layer, 118, captured between webs 114 and 116, the insulated layer being made of an insulated foam, or other suitable heat transfer resistive medium as described above. In addition, base panel 26 has a stiffened form member 120, that may be in the nature of a rectangular, hard plastic sheet 100 of modest thickness located between insulating layer 118 and outer web 116. Sheet 100, in plan view, has dimensions that are the same as, or roughly the same as, dimensions ‘b’ and ‘w’. Form member 128 serves two functions, the first being to provide a stiffened base upon which bag 20 can tend preferentially to stand, and which may tend to aid in discouraging bag 20 from tipping over as easily as it might otherwise do. The second is to provide a forming edge to base 26 by which to pre-determine the fold line, or lines, at which bag 20 will tend to want to bend when being folded up. This may tend to discourage the tight-rolling of bag 20, and to encourage repeatable panel folding to and from the convenient folded form shown in
Form member 120 need not be a continuous monolithic panel. It could be an open frame, or a peripheral member sewn in place to provide a reinforced edge. In one embodiment, even without form member 120, the seaming at the edge of insulated base panel 26 may tend to yield a natural fold location at which bag 20 may tend to prefer to bend or fold. The inclusion of member 120 may tend to strengthen or to enhance this tendency. Modestly sized feet, stand offs, or pads, 102, may optionally be provided to the underside of panel 26. Further, form member 120 may, by itself, tend to have a greater flexural stiffness that the adjacent layer of insulated material, and when taken together the resultant bi-laminar, or possibly multi-layered assembly, has a combined flexural stiffness that may tend to be significantly stiffer than any other portion of bag 20.
Lifting members, or carrying members, in the nature of straps, or web bands 46,48, are sewn up the outside faces of side wall panels 22 and 24, having their roots at the seamed junction between bottom panel 26 and the side wall panels 22, 24. Each of bands 46,48 has a central portion 104, 106 that extends upwardly beyond the upper margins of the sidewall panels to provide a grasping, or carrying portion that can be held or place over a user's shoulder, as in
Auxiliary securement straps 50,52 have a root end sewn into the upper region of the seam between panels 22 and 24, at a height near the height of closure member 28 The distal ends of straps 50, 52 bear velcro patches 110, suitable for securing in to the trunk fabric of an automobile (or, alternatively, mating velcro patches can be mounted inside the automobile for this purpose). When not in use, the ends of straps 50, 52 mount to mating velcro patches 112 located on the outward face of front side panel 22. Straps 110 could as easily be oriented to face in the other direction, and to mate with patches sewn on rear panel 24.
In the embodiment of
The adjoining side panels are again taken to be ‘X’ wide, and ‘Y’ high, and to be of the same general insulated construction as side wall panels 22 and 24, as shown, for example, in
The angle •1 of small fold 130, when the bag is folded for storage, will then tend be roughly equal to the bisector of the angle between the extension of the horizontal fold line defined by the edge of base 126 and the mitred edge, namely ½(90−•).
Base panel 126 need not necessarily be a straight sided polygon, as are base panel 26, but could have somewhat rounded, oval or irregular ends. However, in such a case the end fold may tend to be puckered, and may tend not to lie as flat as might otherwise be considered desirable or preferable. However, a straight sided polygon is advantageous, and a square-cornered (i.e., rectangular) end is preferred since it may tend to facilitate manufacture and efficient use of materials and reduced waste cuts.
Bag 20 is a “double fold” bag. That is, base panel 26 is folded flat at a first fold (the offside edge of base panel 26), and then side panels 22 and 24 are bent about the second fold (the nearside edge of base 26). In alternate embodiments, a soft sided, collapsible and foldable insulate single-fold bag could be produced, or a triple-fold, or more, bag could be produced.
An example of a single fold bag 140 is shown in
An example of a triple fold bag 160 is shown in
In the examples discussed so far, the upper edge of a bag having rectangular sidewall panels is Li=2(ai+bi), whether i is 1 or 2. As shown in
Referring to the embodiment of
Bag 220 may also be thought of as having a center of gravity, CG, which is generally centrally located, being generally at or near the geometric centroid (as it may be taken to be illustrated) of panel 224 or 226 as viewed from the side as laid flat (
The insulated wall structure may include a relatively robust outer layer or covering 80, such as may tend to be wear resistant or tolerant of the abuse and roughness of everyday service. There may be an inner layer or covering, 82, which may be a reflective sheet. There may also be a layer of open or closed cell foam 84 sandwiched between the inner and outer layers, such as to form a thermally insulative assembly. It may be that the thermal insulation is itself made of strata, those being an outside layer of closed cell foam 234, a middle layer of open cell foam, 236, and an inside layer of closed cell foam 238 (that is, the open cell foam is bounded on both faces by closed cell foam). The layers may have relative thicknesses in which the closed cell layers are thinner than the open cell layer. In one embodiment, the ratio of thicknesses of the layers may be in the order of about 3:4:3. A substantially water proof or water resistant liner 88, which may be in the form of a clear plastic vinyl material, may be contained within the inner layer of the wall structure.
Each of panels 224 and 226 may have first and second generally opposed top and bottom margins 242, 244, and generally opposed first and second side margins 246, 248. Bottom margin 244 may adjoin base member 228, and top margin 242 may be located adjacent to a closure member 250. The term top and bottom are arbitrary, and correspond to the orientation shown in
Bag 220 may also have first and second lifting members, 252, 254. Lifting member 252 will arbitrarily be termed an upper or top or front, or primary lifting member, and lifting member 254 will arbitrarily be termed a lower or bottom, or back, or secondary lifting member. Each of lifting members 252, 254 may be termed a handle, and may be in the nature of a flexible filament or substantially linearly extending flexible member, or cable, or rope, or web, or band. As a convenience, the term strap may be used for either of items 252, 254 as a generic proxy for these other alternatives.
Lifting member 254 may be of substantially the same configuration as any of the strap handles described hereinabove, such as items 46 and 48, or may be of the same, or similar, configuration to that of lifting member 252. Lifting member 252 may be somewhat different. Lifting member 252 may have a first end 256 anchored in a first location relatively close to second margin 244, or relatively closer thereto than to first margin 242. That anchor point may be referred to as a point of retention, or a retainer, or a securement fitting 260. In this instance, it may be a fixed retainer. For example, the base region of bag 220 may include an outer doubler covering, or a single heavier grade, more abuse tolerant skin or surface, or webbing 258. First end 256 may be anchored at the join of webbing 258 to the main portion of the outer skin, namely outer covering 80 more generally. Lifting member 252 may then be threaded or fed through a first guiding or retaining member, identified as first retainer 262, have a portion extending beyond retainer 262, then be fed back through a second retaining member or retainer 264, and have a second end 266 anchored once again relatively closer to second margin 244 than to first margin 242. Retainers 262 and 264 may be mounted in a region of panel 222 that is relatively near to first margin 242, or rather closer to margin 242 than to margin 244.
Retainers 262 and 264 may tend to stand to one side of the center of gravity, while first and second ends 256 and 266 may tend to stand on the other side, such that the centroid or center of gravity, as may be, is in a sense between the retainer and the anchor point, or retainers and anchor points in the depth direction. In the breadth direction, retainer 262 and one anchor point 260 may stand to one side of the centroid and center of gravity, and the other anchor point 260 and retainer 264 may tend to stand to the other side. In a four point embodiment (four retainers), the centroid and center of gravity may tend to lie within the quadrilateral defined by the four points, and, indeed, may tend to lie close to, or at, the centroid of that quadrilateral. As measured by the longest diagonal between any pair of the four points, the centroid of panel 222 may be within 20% of the length of that longest diagonal from the centroid of the quadrilateral. Expressed somewhat differently, if the plurality of retention points defined by the retainers and anchors define vertices of a polygon, the centroid and center of gravity, when viewed normal to the side panel lie within the boundaries of the polygon so defined. Expressed somewhat differently again, it may be said that the footprint defined by the plurality of retention points straddles the center of gravity and the centroid.
Retainers 262 and 264 may be retainers that permit a degree of freedom of motion of lifting member 252. In one embodiment, this degree of motion may be a linear or arc length degree of motion by which lifting member 252, or a portion thereof, may move in linear translation through retainer 262 or 264. That is, retainers 262 and 264 may have the form of an eyelet, or aperture, or tunnel, or prong, or fairlead, or keeper that allows relative sliding of a portion of lifting member 252 therethrough. Retainers 262 and 264 may be anchored quite sturdily to the surrounding wall structure more generally, and panel 224 may be provided with a reinforcement, such as a lateral web band 268 to provide a locally stronger load spreading member that may diffuse a tensile load at the retainer into the surrounding material which may tend to act as a membrane.
The overall running length of lifting member 252 may exceed the straight-line, crow-flies length of the three sides of the quadrilateral. Member 252 can be said to have three portions—that portion between first end 256 and first retainer 262 being identified as a first portion 270, that portion between first and second retainers 262 and 264 being identified as a second portion 272, and that portion between second retainer 264 and second end 266 being identified as a third portion 274. To the extent that member 252 has a total path length or arc length greater than the three side length, at any time at least one of the first, second, and third portions may have a path length greater than the corresponding straight-line length between the two respective retaining points bounding that portion.
It may be that the length of lifting member 252 is such that, in the predominantly upright or vertical carrying condition exemplified by
In the predominantly horizontal, or flat, or substantially level orientation, one, or preferably both, of first and third portions 270 and 274 may be grasped by the user, possibly in one hand, and second portion 272 may tend to be drawn tight and straight as in
Perhaps conveniently, bag 220 may also include a pocket, or pouch, or accommodation 280, which may be mounted on the front or top surface of panel 222, and which may, in one embodiment, be mounted generally centrally with respect thereto. Accommodation 280 may have a closure member 282, such as a tracked fastener running along one margin thereof. Accommodation 280 may be suitable for carrying papers, or cutlery or condiments such as may accompany objects transported in the main insulated enclosure space of bag 220 more generally.
Bag 220 may also include a pocket or pouch or accommodation 284, which may have a clear plastic face sheet 286. Accommodation 284 may be located generally centrally with respect to panel 222, and may be located on top of, or in front of accommodation 280. Accommodation 284 may be located between first and third portions 270 and 272, and may be generally rectangular. Accommodation 284 may have an access opening 288, which may tend to be oriented toward the main closure member 250, such that, when the bag is standing in the upright condition, access opening 288 faces generally upward. In this location, a person engaged in pizza delivery may place invoices, or the delivery sheet having the addresses of the delivery locations in accommodation 284, visible on the passenger's seat of the car when driving, and also visible when the pizza is carried to the door, and payment is received.
As such, foldable bag 220 may be an insulated bag having an insulated wall structure. The bag has a pair of strap handles (items 252, 254) by which it may be carried in a predominantly up and down orientation (
In another way of expressing this, bag 220 has an insulated sidewall, and a bail (item 252 for example) attached to the insulated sidewall. The sidewall has a first margin portion and a generally opposed second margin portion. The first portion of the bail is retained at a first retention location in a region closer to the first margin than to the second margin. A second portion of the bail is retained at a second retention location closer to the second margin than to the first margin. The handle is movable to a first position wherein, in use, the bag is suspended from a location of suspension and the first retention location is between the location of suspension and the second retention location. The handle is movable to a second retention position in which, in use, the bag is suspended from a second location of suspension, the second location of suspension being between the first and second retention locations. That is, bag 220 can be described as having an insulated sidewall and a first handle mounted to the sidewall. The handle has first and second ends attached to the sidewall, and first and second keepers through which the handle is fed, such that the handle has a first region between the first end and the first keeper, a second region between the second end and the second keeper, and a third region between the first and the second keepers. The handle is movable to a first position in which the bag is suspendable from the third region in a predominantly up-and-down orientation, and is suspendable from at least one of the first and second regions in a predominantly cross-wise orientation.
Although the embodiments illustrated and described above are preferred, the principles of the present invention are not limited to these specific examples which are given by way of illustration. Since changes in or additions to the above-described embodiments may be made without departing from the nature, spirit or scope of the invention, the invention is not to be limited to those details, but only by the appended claims.