This invention relates to insulated electric cords. More particularly, but not exclusively, this invention relates to flexible insulated electric cords. Embodiments of the invention relate to flexible electric cords for supporting loads. This invention also relates to electrical apparatus and to methods of installing electrical devices.
A standard insulated electrical flexible cord comprises conductors to carry the current, insulating material to prevent the conductors coming into electrical contact with one another, and an insulating sheath material to protect the insulating material. Some electric cords can be used to suspend light fittings from ceilings, providing the light fittings do not exceed a maximum weight. Other electric cords have an embedded load bearing member that can be used to cut open the insulating sheath as well as bearing the load of the light fitting. However, the present inventors have realised that such cords have the problem that the load bearing member curls up when extracted from the insulating sheath.
According to one aspect of this invention, there is provided an insulated electric cord comprising:
an elongate covering arrangement;
at least two elongate electrical conductors held within the covering arrangement, the elongate electrical conductors extending longitudinally through the covering arrangement;
an elongate load bearing member held within the covering arrangement, the elongate load bearing member extending longitudinally through the covering arrangement;
an elongate flexible cutting member held within the covering arrangement, the elongate flexible cutting member extending longitudinally through the covering arrangement adjacent the elongate load bearing member;
wherein the cutting member is capable of cutting the covering arrangement, thereby allowing a portion of the load bearing member to be extracted from the covering arrangement.
The cutting member may cut an end region of the covering arrangement. The portion of the load bearing member so extracted may be an end portion of the load bearing member.
According to another aspect of this invention, there is provided an insulated electric cord for suspending an electrical device from a carrying member, said insulated electric cord comprising:
an elongate covering arrangement;
at least two elongate electrical conductors for electrically connecting the electrical device to wiring of a mains supply of electricity at the carrying member, the elongate electrical conductors being held within the covering arrangement and the elongate electrical conductors extending longitudinally through the covering arrangement;
an elongate load bearing member having first and second opposite end portions, the first end portion being securable to a first connector of the device, and the second end portion being securable to a second connector of the carrying member, the load bearing member being held within the covering arrangement and the load bearing member extending longitudinally through the covering arrangement;
an elongate flexible cutting member held within the covering arrangement, the cutting member extending adjacent the elongate load bearing member longitudinally through the covering arrangement; and
wherein the cutting member is capable of cutting opposite end regions of the covering arrangement, thereby allowing the first and second opposite end portions of the load bearing member to be extracted from the covering arrangement and connected respectively to the aforesaid load bearing connectors.
According to yet another aspect of this invention, there is provided an electrical apparatus comprising:
an insulated electric cord as described above;
an electrical device having a first connector, and a carrying member having a second connector;
the first and second elongate electrical conductors connecting the electrical device to wiring of a mains supply of electricity at the carrying member;
the elongate load bearing member being connected at the first end portion thereof to the first connector of the device and said elongate load bearing member being connected at the second opposite end portion thereof to the second connector of the carrying member.
According to a yet further aspect of this invention, there is provided a method of installing an electrical device using an insulated electric cord as described above, said method comprising:
providing a first connector for an electrical device;
providing a carrying member;
providing a second connector;
cutting a portion of the covering at the first end portion of the load bearing member using the cutting member;
extracting the first end portion of the load bearing member from the covering arrangement; and
securing the first end portion of the load bearing member to the first connector;
cutting a portion of the covering at the opposite second end portion of the load bearing member using the cutting member;
extracting the second end portion of the load bearing member from the covering arrangement;
securing the second end portion of the load bearing member to the second connector; and thereafter electrically connecting the first and second elongate electrical conductors to a supply of electricity at the carrying member.
The second connector may be provided on the carrying member. The method may comprise electrically connecting the first and second elongate electrical conductors to the electrical device. The step of electrically connecting the first and second elongate electrical conductors to the electrical device may be effected after the steps of securing the first and second end portions of the load bearing member to the first and second connectors.
The insulated electric cord may comprise a flexible insulated electric cord. The covering arrangement may be an elongate insulating sheath.
The covering arrangement may be flexible. The covering arrangement may have a substantially circular cross-sectional end profile.
The covering arrangement may define an elongate cavity extending longitudinally through the covering arrangement. The elongate electrical conductors may extend through the elongate cavity.
The insulated electric cord may include a third elongate electrical conductor held within the covering arrangement. Each elongate conductor may be embedded in the material of the covering arrangement. The third elongate electrical conductor may extend through the elongate cavity.
The flexible cutting member may extend through the covering arrangement adjacent the load bearing member. The flexible cutting member may be provided between the load bearing member and the electrical conductors.
The covering arrangement may have a longitudinal central axis. The load bearing member may extend through the covering arrangement offset from the central axis of the covering arrangement.
The flexible cutting member may be provided between the load bearing member and the centre of the covering arrangement. The flexible cutting member may be provided between the load bearing member and the elongate cavity.
The elongate cavity may have a generally triangular end profile. Each of the conductors may be provided at a respective apex of the triangle. The central axis may extend through the cavity.
Each conductor may comprise an elongate electrically conductive core, which may be formed of a metal, such as copper. Each conductor may comprise an elongate insulator extending around the electrically conductive core. The insulator may be formed of a synthetic material, which may be a resilient synthetic material, such as a polymer material. Each insulator may be plastically deformable. The synthetic material may comprise PVC.
The load bearing member may be a wire rope, such as a 7×7 wire rope.
The insulating sheath may be formed of a synthetic material, which may be electrically insulating and may be a resilient synthetic material, such as a polymer material. The insulating sheath may be plastically deformable.
The first connector may comprise a first non-electrical load bearing connector.
The first connector may comprise a clamping arrangement. The clamping arrangement may comprise a body defining a main passage in which one of the end portions of the load bearing member can be received, for example the first end portion of the load bearing member. A clamping member may be provided in the body to clamp the load bearing member in the main passage, thereby securing the electric cord to the first connector.
The clamping member may be screwed into a clamping passage in the body. The clamping passage may communicate with the main passage, thereby allowing the clamping member to engage the load bearing member.
The clamping passage may extend transverse to the main passage. The clamping passage may extend at a right angle to the main passage. The clamping passage may be threaded. The clamping member may be a screw that can be screwed into the clamping passage. The clamping member may be a grub screw.
The body may define at least one conductor receiving passage for receiving the electrical conductors. The body may include securing formations for securing the body to the electrical device. The securing formations may be threads on which a nut can be threaded to secure the first connector to the electrical device. The electrical device may be a lighting device, or other suitable electrical device.
The second connector may comprise a second non-electrical load bearing connector. The second connector may comprise a gripping arrangement. The second connector may comprise a main part, which may define a channel to receive one of the end portions of the load bearing member, for example the second end portion of the load bearing member. The second connector may comprise a gripping member held within the channel. The second connector may comprise an urging member for urging the gripping member to a gripping position in engagement with the load bearing member.
The second connector may include a plurality of gripping members, for example two or three gripping members, which may be urged by the urging member into the gripping position in which each gripping member engages the load bearing member.
The second connector may comprise a release member for releasing the load bearing member from the second connector. The release member can be pressed by a user to release the load bearing member from the second connector.
The release member may be capable of being pressed by a user to release the, or each, gripping member from engagement with the load bearing member. The release member can be pressed by a user to move the, or each, gripping member to a non-gripping position. In the non-gripping position, the, or each, gripping member may be released from engagement with the load bearing member.
The second connector may comprise a holder for holding the, or each, gripping member. The release member may be provided on the holder. The release member may be depressed by a user to move the holder, thereby moving the, or each, gripping member to the non-gripping position.
The main part may include securing formations for securing the main part to the carrying member. The securing formations may be threads on which a nut can be threaded to secure the second connector to the carrying member.
The carrying member may comprise a bracket. The carrying member may have an attaching formation to allow the carrying member to be attached to a support. The support may be, for example, a ceiling of a building or a beam in the roof of a building. The attaching formation may cooperate with an attaching member, such as a screw.
The attaching formation may be an aperture defined by the carrying member. The attaching member may be inserted through the attaching formation into the support.
The carrying member may have two of the attaching formations. A respective one of the attaching members may be provided for each attaching formation.
The carrying member may comprise a recessed attaching portion for attaching the carrying member to the support. The attaching formation may be provided at the attaching portion. The attaching formation may be an aperture defined by the attaching portion.
The carrying member may comprise two of the recessed attaching portions. A respective one of the attaching formations may be provided at each attaching portion. The, or each, of the attaching portion may comprise a substantially planar member.
The carrying member may have a securing portion, which may be a central securing portion. The securing portion may comprise a substantially planar member.
The securing portion may be spaced from the, or each, attaching portion. The securing portion may be spaced from the support, in use. In the embodiment described herein, the spacing of the securing portion from the, or each, attaching portion provides the advantage that it allows the second connector to be secured thereto.
A respective bridging portion may extend between the, or each, attaching portion and the securing portion. Each bridging portion may comprise a substantially planar member.
Each bridging portion may extend transverse to the attaching and securing portions. Each bridging portion may extend substantially at a right angle to the securing and attaching portions.
The carrying member may further include an end member at each opposite end thereof. A hole may be defined by each end member. A respective fastening member may be provided in each of the holes.
The second connector may be received through the securing portion and secured thereto by means of the main part and the nut screwed thereon. The main part of the second connector may have a flange member extending radially outwardly therefrom. The nut may be screwed onto the main part to engage the carrying member at the securing portion.
The method may comprise securing the carrying member to the support. The support may be a raised support. After the steps of securing the first and second end portions of the load bearing member to the first and second connectors, the method may comprise suspending the electrical device from the carrying member attached to the support.
The method may comprise securing the load bearing member to the first connector. The step of securing the load bearing member to the first connector may comprise clamping the load bearing member with the clamping member.
The method may comprise securing the load bearing member to the second connector. The step of securing the load bearing member to the second connector may comprise feeding the load bearing member into the second connector and allowing the, or each, gripping member to grip the load bearing member.
The method may comprise releasing the load bearing member from the second connector. The step of releasing the load bearing member from the second connector may comprise pressing the release member. The step of pressing the release member may release the gripping members from engagement with the load bearing member, thereby releasing the load bearing member to allow adjustment of the position of the load bearing member relative to the second connector.
The electrical apparatus may comprise a canopy that is arrangeable over the carrying member.
The canopy may be fastened to the carrying member after the load bearing member is connected to the second connector. The canopy may be in the form of a shallow cylinder. The canopy may have a side wall, which may be cylindrical. The canopy may have a base member, which may be circular. The side wall may have recesses, which may be L-shaped, to receive the fastening member. The fastening members may be tightened onto the canopy to fasten the canopy to the carrying member.
An embodiment of the invention will now be described by way of example only, with reference to the accompanying drawings, in which:
The drawings show an electrical apparatus 100 comprising a flexible insulated electric cord 102, and a first connector 104 for connecting the insulated electric cord 102 to an electrical device 106. The electrical device disclosed in this specification is a lighting device, such as a lamp, but could be in the form of other electrical devices.
The electrical apparatus 100 further comprises a second connector 108 for connecting the insulated electric cord 102 to a carrying member 110 secured to a support 112 in the form of, for example, a ceiling or roof beam.
The flexible insulated electric cord 102 is shown in
The insulating electrical cord 102 further comprises three electrically insulating elongate conductors 14, 16, 18, respectively, a live wire, a neutral wire, and a ground wire. The three conductors 14, 16, 18 are embedded within the flexible insulating sheath 12.
The insulating electrical cord 102 also includes an elongate load bearing member 20, embedded within the insulating sheath 12. The conductors 14, 16, 18 and the load bearing member 20 extend longitudinally through the whole length of the insulating sheath 12.
The load bearing member 20 comprises a plurality of elongate strands of a load bearing material, such as steel. The elongate strands are wound around one another to form a wire.
The insulating sheath 12 has a central axis X, and defines an elongate longitudinally extending cavity 30 around the central axis X. The conductors 14, 16, 18 are provided within the elongate cavity 30. The elongate cavity 30 extends longitudinally through the whole length of the insulating sheath 12.
The elongate cavity 30 has a generally triangular cross-sectional end profile, and has part circular elongate recesses 32 at each apex of the triangle. The conductors 14, 16, 18 are held within a respective one of the recesses 32. The conductors 14, 16, 18 are arranged at the apexes of the cavity 30.
An elongate cutting member 22 is embedded within the insulating sheath 12 between the load bearing member 20 and the cavity 30.
The insulating electrical cord 102 is manufactured so that the opposite ends of the cutting member 22 extend from the opposite ends of the insulating sheath 12.
Referring to
Referring to
The embodiment of the invention described herein provides the advantage that the load bearing member 20 does not curl up when extracted from the insulating sheath 12.
The first connector 104 comprises a body 36 having a cylindrical outer surface 38 and an end face 40. The body 36 includes a radially outwardly extending flange portion 41 adjacent the end face 40, the cylindrical outer surface 38 extends from the flange portion 41 to the opposite end of the body 36.
The body 36 defines a main passage 42 having an opening 44 in the end face 40. The first end portion 20A of the load bearing member 20 can be received in the main passage 42 via the opening 44. The body 36 has an axially extending projection 43 that projects beyond the end face 40. The projection 43 is provided to mount a cap 120 on the body 36 (see below).
The body 36 defines a threaded clamping passage 46 extending at a right angle to the main passage 42, and communicating therewith. The clamping passage 46 extends to a side opening 48 in the cylindrical outer surface 38.
A clamping member 50, in the form of a grub screw, can be screwed into the clamping passage 46 via the side opening 48. The clamping member 50 is screwed into the clamping passage until it engages and clamps the first end portion 20A of the load bearing member 20 in the main passage 42, thereby securing the insulated electric cord 102 to the first connector 104.
The body 36 defines a conductor receiving passage 52 for receiving the electrical conductors 14, 16, 18 therethrough. The conductor receiving passage 52 extends through the body 36 so that the conductors 14, 16, 18 can be electrically connected to the electrical device 106.
A thread is provided around the cylindrical outer surface 38. The thread extends along the cylindrical outer surface 38 from the flange portion 41 to the opposite end of the body 36.
In order to secure the first connector 104 to the electrical device 106, the threaded region of the body 36 is inserted through an aperture 54 in an upper region of the electrical device 106 so that the flange portion 41 engages a region of the electrical device 106 around the aperture 54. A nut 56 can be screwed onto the cylindrical outer surface 38 and tightened against said region of the electrical device 106 around the aperture 54, thereby securing the first connector 104 to the electrical device 106.
The carrying member 110 is in the form of a bracket and comprises two recessed attaching portions 68 that engage the support 112. Each of the attaching portions 68 is in the form of a substantially planar member. The attaching portions 68 define respective apertures through which attaching members 72, in the form of screws, are inserted. The attaching members 72 are screwed into the support 112, thereby attaching the carrying member 110 to the support 112.
The carrying member 110 further includes a central securing portion 74 defining a central aperture 76 (see
A respective bridging portion 75 extends between each of the attaching portions 68 and the central securing portion 74. The bridging portions 75 are in the form of substantially planar members.
The carrying member 110 further includes an end member 77 at each opposite end thereof. A respective fastening member 78 is provided at each of the end members 77. The fastening members 78 are screws received in opposite holes defined by the carrying member.
The cylindrical threaded region 64 of the second connector 108 is received through the central aperture 76 of the carrying member 110 so that the flange 62 engages the region of the securing portion 74 around the central aperture 76. A nut 79 is screwed onto the threaded region 64 and tightened onto the region of the securing portion 74 around the central aperture 76, thereby securing the second connector 108 to the carrying member 110.
Referring to
The second connector 108 comprises a release member 88 in the form of a projecting portion of the holder 84. The release member 88 is for releasing the gripping members 82 from engagement with the load bearing member 20. When so released, of the position of the load bearing member 20 relative to the second connector 108 can be adjusted.
The release member 88 can be pressed by a user in the direction opposite to that shown by the arrow A to move the holder 84 in the same direction, thereby releasing the gripping members 82 from the load bearing member 20.
Initially, the first and second end portions 20A, 20B of the load bearing member 20 are extracted from the insulating sheath 12 by cutting the end regions of the insulating sheath 12. The cut end regions of the insulating sheath 12 are then removed to expose the conductors 14, 16, 18 at each of the opposite ends of the insulated electric cord 102.
Referring to
When the first and second end portions 20A, 20B are connected respectively to the first connector 104 and the second connector 108, the electrical device 106 can be suspended on the insulated electric cord 102. The weight of the electrical device 106 is thus supported by the load bearing member 20. The installer can, if necessary, adjust the position of the load bearing member 20 in the second connector 108 by operating the release member 88 until the electrical device is the desired distance from the support 112.
The canopy 90 is then connected to the carrying member 110. The canopy 90 is in the form of a shallow cylinder having a cylindrical side wall 92 and a circular base member 94. The side wall 92 has opposite L-shaped recesses 94 (only one of which is shown in
The base member 94 defines an aperture through which the insulated electric cord 102 extends. A sealing member 96 is provided to provide a seal between the insulated electric cord 102 and the base member 94 in the aperture.
There is thus disclosed an electrical apparatus 100 and an insulated electric cord 102 that suspends an electrical device 106 from a support 112 and allows access to a load bearing member 20 without the problem of the load bearing member 20 curling up. The insulated electric cord 102 also allows the electric device 106 to be suspended while it is electrically connected to a source of electricity.
Various modifications can be made without departing from the scope of the invention.
The further first connector 114 differs from the first connector 102 in that the projection 43 provides an annular lip portion 116 extending radially outwardly. A gap 118 is defined between the lip portion 116 and the flange portion 41.
The further first connector 114 includes a cap 120 mounted on the body 26. The cap 120 has a frustoconical upper part 122 having an apex region 124. The apex region 124 defines an aperture 126 through which the insulated electric cord 102 extends, thereby allowing the cap to be mounted on the main part 36.
The cap 120 also has a skirt portion 128 extending downwardly from the upper part 122. The skirt portion 128 has an inner surface upon which are provided two fixing formations 130 to fix the cap 120 to the main body 36.
The fixing formations 130 are in the form of snap fits which can snap over the lip portion 116 of the main body, and be received in the gap 118 between the lip portion 116 and the flange portion 41.
The projection 43 defines an opening 132. The skirt portion 128 has a lower edge 134 defining a recess 136. A release member 138 is provided in the cap 120 extending inwardly from the recess 136. When the cap 120 is mounted on the body 36, the release member 138 is received in the opening 132.
In use, if it is desired to remove the cap 120, the user can insert his or her finger into the recess 136 to engage the release member 138. The user can then prise the release member 138 away from the body 36, thereby causing the fixing formations 130 to be released from the gap 118, and the cap 120 to be lifted off the main body 36.
Number | Date | Country | Kind |
---|---|---|---|
1910139.3 | Jul 2019 | GB | national |
1910202.9 | Jul 2019 | GB | national |
2010526.8 | Jul 2020 | GB | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/IB2020/056546 | 7/13/2020 | WO |