Various types of containers are often used to store food or other items. In some examples, it may be advantageous to maintain a temperature of the contents being stored in the container. Accordingly, an insulating container may be used. However, certain conventional insulating containers are often not very durable and lack an adequate means to secure the lid in a closed position. For instance, they have lids that may be lost or broken, handles that may protrude from a base portion of the container, and/or ineffective latches used to secure the lid. In these examples, the lid, handle, and/or the latches may be susceptible to breakage, which, in some cases, may render the insulating container virtually useless.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. The Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
Insulating containers have various features are described herein. In some examples, the insulating containers may include: a base; a lid hingedly attached to the base; and a pull handle assembly attached to the base. The base may include a sidewall structure, a bottom portion connected to the sidewall structure, an opening formed at end of the sidewall structure, and at least one latch device configured to secure the lid when the lid is in a closed position. The sidewall structure may have a front sidewall, a rear sidewall opposite the front sidewall, and two lateral sidewalls between the front sidewall and the rear sidewall. The bottom portion may be connected to a first end of each sidewall of the sidewall structure, the bottom portion being configured to support the insulating container on a surface. The opening may be formed at a second end of each sidewall of the sidewall structure, opposite the first end of each sidewall of the sidewall structure. The opening may be configured to allow access to an interior void of the insulating container formed by the sidewall structure and the bottom portion. A gasket may be configured to provide a watertight seal when the lid is in a closed and secured position. The pull handle assembly may be attached to the rear sidewall. The pull handle assembly may include a telescopic three-stage arm configuration defined by a first stage with the pull handle assembly in a stowed configuration, a second stage with the pull handle assembly in a partially extended configuration, and a third stage with the pull handle assembly in a fully extended configuration. The pull handle assembly may include an upper arm, a middle arm, and a lower arm. The upper arm may be nested and slidable inside the middle arm and the middle arm may be nested and slidable inside the lower arm, thereby creating the telescopic three-stage arm configuration.
In other examples, the pull handle assembly may be attached to the rear sidewall with one or more brackets. The one or more brackets may be U-shaped brackets that fit around an exterior of the lower arm against the rear sidewall. The pull handle assembly may further include one or more locking mechanisms for locking the pull handle assembly in the stowed configuration and the fully extended configuration with an upper locking mechanism between the upper arm and the middle arm and a lower locking mechanism between the middle arm and the lower arm. The pull handle assembly may further include a release button located on a pull handle. The release button may be connected to and actuating the one or more locking mechanisms to lock and release the pull handle assembly between the stowed configuration and the fully extended configuration. The pull handle assembly may include an extended arm overlap distance defined as an overlap distance between the nested arms when the upper arm, the middle arm, and the lower arm are in the fully extended configuration. The extended arm overlap distance may be approximately 70 mm. The pull handle assembly may include a pull handle with one or more pull handle bumpers that include a raised portion that extends circumferentially around the pull handle. The insulating container may further comprise a corner locking bracket that includes a container bracket attached to the base, a lid bracket attached to the lid, and a lock. The container bracket may include a first lock hole and the lid bracket may include a second lock hole. When the lid is in the closed and secured position, the first and second lock holes may match together, thereby allowing the lock to be inserted into to the first and second lock holes. Further, the at least one latch device may further include: a latch upper wherein the latch upper is pivotally attached to the lid; and a latch lower wherein the latch lower is pivotally attached to the latch upper. The latch lower further includes an engaging tab that is configured to engage a keeper. The latch lower may be formed of a first material and the latch upper may be formed of a second material. The first material may be more rigid than the second material. The keeper may be positioned on a front side of the bottom portion of the insulating container.
These and various other features will be described more fully herein.
The present invention is illustrated by way of example and not limited in the accompanying figures in which like reference numerals indicate similar elements and in which:
Further, it is to be understood that the drawings may represent the scale of different components of one single embodiment; however, the disclosed embodiments are not limited to that particular scale.
Aspects of this disclosure relate to an insulating container configured to store contents or a volume of liquid. In some examples, the insulating container may include a lid lockable or securable with at least one latch or at least one latching device, and the lid may be hinged to allow the lid to rotate from a closed position to an open position that is approximately 115° from the closed position, and/or be non-destructively removable (e.g., able to be removed and replaced) from a base portion of the insulating container. Additionally or alternatively, the insulating container may include a pressure regulation device that aids in venting the insulating container to prevent lid lock due to pressure or temperature changes. Additionally or alternatively, the insulating container may have handles that are integrally formed in the base portion of the insulating container. These and various other features and aspects of the insulating container will be described more fully herein.
In the following description of the various embodiments, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration various embodiments in which aspects of the disclosure may be practiced. It is to be understood that other embodiments may be utilized and structural and functional modifications may be made without departing from the scope and spirit of the present disclosure.
The base portion 102 may include a first end 106, having a bottom surface 108. The bottom surface 108 may be configured to support the insulating container on a surface, such as a table, the ground, a vehicle bed, boat deck, or the like. The base portion 102 may also include carry handle or carry strap 107. Carry handle or strap 107 may be connected to handle pivot 109. In certain examples, the insulating container is configured with a plurality of handle pivots 109. Each end of the handle or carry strap 107 may be attached to a handle pivot 109 allowing the handle or carry strap 107 to freely rotate from the front of the insulating container to the rear of the insulating container. As shown in
The base portion 102 further includes a second end 110 defining an opening 112 (shown in
In some examples, one or more side pocket handles 190 may be arranged in one or more side portions 114 (or other region of the base portion 102). The side pocket handles may be integrally molded with the base portion 102 and may generally be an undercut or cutout formed in the side portion 114 of the base 102. In some examples, such as shown in FIGS. 1A and 1B, the undercut or cutout forming the side pocket handle may include a recess extending along substantially all or a majority of the side portion 114. This may provide ease of manufacturing the base 102 with the integrally molded handles 190. In some examples, the side pocket handles 190 may be flush with an exterior surface of the base 102 in order to reduce the risk of breakage.
As discussed above, the insulating container 100 may be configured to contain, store, carry, etc., a volume of contents or possibly a liquid. In some examples, the insulating container 100 may be configured to store between twenty-two (22) and twenty-eight (28) quarts of contents. In some examples, the insulating container may be configured to store approximately twenty-four (24) quarts of contents. In other examples, the insulating container may be configured to store at least twenty-two (22) quarts of contents, or the insulating container may be configured to store at least twenty-eight (28) quarts of contents, among others. In yet other examples, the insulating container may be configured to store approximately sixteen (16) quarts of contents, twenty-four (24) quarts of contents, thirty-six (36) to thirty-eight (38) quarts of contents, or forty-eight (48) to fifty-eight (58) quarts of contents. In still other examples, the insulating container 100 may be configured to store between about fourteen (14) and about forty-five twenty-eight (45) quarts of contents. Additionally or alternatively, the insulating container 100 may be configured to store materials in a solid, liquid, or a gaseous state, or combinations thereof, without departing from the scope of the disclosure described herein.
In at least some examples, the insulating container 100 (and various other containers described herein) may be sized to accommodate the volume of contents described above. For example, the insulating container 100 may be at least seventeen (17) inches tall, at least sixteen (16) inches wide, and at least fourteen (14) inches deep. Additionally or alternatively, the insulating container 100 may be configured in different sizes (i.e., height, width, and depth) without departing from the scope of the disclosure described herein.
As previously discussed, the insulating container 100 includes a lid 104. In some examples, the lid 104 may connect to the base 102 in a closed configuration using a press fit. Additionally or alternatively, other securing systems or devices may be used to secure the lid 104 to the base. Insulating container 100 may include latching devices 120 and keepers 140 of the base 102 on the front of the container, as shown in
In some examples, the lid 104 may be hinged such that it is connected to (either removably or permanently) the base 102 at a hinge 116 and may be rotated about the hinge 116. The hinge may be one of various types of hinges, including a continuous piano hinge, double hinge, ball joint hinge, living hinge, and the like. The hinge 116 may permit the lid 104 to be opened and rotated away from the base portion 102, to allow access to the internal void defined by the base portion 102 (e.g., via opening 112). That is, the hinge may facilitate rotation of the lid 104 from a closed configuration of the insulating container (e.g., when the lid is in place covering the internal void formed by the base) to an open configuration (e.g., when the lid is not covering the internal void formed by the base), and vice versa. In some examples, the insulating container 100 is configured with at least one hinge 116. In another example, the insulating container is configured with a plurality of hinges. In still other configurations, hinge 116 comprises a first portion integrally molded in the lid 104 and a second portion integrally molded in the base 102. In yet other examples, the hinge 116 may further include at least one pin pocket 194 or a plurality of pin pockets 194 to secure the lid 104 to the base 102 via at least one hinge pin 195 thus allowing the lid to rotate from a closed position to an open position. In other examples, a plurality of hinge pins 195 secure the lid 104 to the base 102.
In the examples described herein, base 102 and lid 104 may include an exterior surface or outer shell 117 surrounding and enclosing an insulating portion 118, as shown in
In other embodiments, as illustrated in
Similar to the examples discussed above, the keepers 140 and 240 may be molded into the base 102 and 202 as shown in
In other embodiments, the lid 204 of insulating container 200 may include a plurality of accessory magnets 205, as shown in
As illustrated in
As illustrated in
In addition, in some examples, the insulating container may include a gasket or other sealing device. The gasket may be arranged in either the lid or the base and may aid in sealing the lid and the base when the lid is in a closed and secured configuration. In other examples, the gasket may be arranged in either the lid or the base and may provide a watertight seal when the lid is in a closed and secured configuration. In some examples, the gasket may be seated in a recess formed in at least one of the base and the lid and extending around a perimeter of the at least one of the base or the lid. In other examples, as shown in
In some examples, the gasket may include strategically placed cut-outs that may reduce or eliminate a need for a vent (e.g., a vent to prevent lid lock), as will be discussed more fully below. In some examples, the gasket may be a traditional gasket having a substantially circular cross section. In other examples, the gasket may have a particular cross section configured to aid in venting the insulating container. In some examples, the cross section is a V-shaped or substantially V-shaped portion of the gasket. In yet other examples, the gasket may also include at least one weep hole to allow passive venting of air or fluids in and out of the interior void when the insulating container is in a closed and secured configuration to prevent lid lock. In other examples, the gasket may include a plurality of weep holes. In still other examples, the gasket is configured to provide a watertight seal when the lid is in a closed and secured configuration.
In some examples, the lid 104 may be configured to remain secured or locked in a closed position using latching devices 120. The latching devices 120 may be various types of latches, including a latch having a latch portion and a keeper portion on the base 102, as well as various other types of latches.
Similarly, to close the container 100, the latch device 120 is moved in a downward arc, toward the container 100. When the movement of the latch upper 123 and the latch lower 124 reaches the latch keeper 140, the latch lower 124 is rotated so the engaging tab 125 is positioned downward, toward the base 102 and the engaging tab 125 is seated/positioned within the keeper groove 142 in the bottom of the keeper 140, as shown in
As will be understood by one of ordinary skill in the art, the latch upper 123 is made of materials and sized such that when in the closed/seated and secured position, enough force remains to maintain the closed position of the container lid 104. In other words, in the closed position, a certain amount of tension is maintained on the latch upper 123 as it is not completely returned to its unstretched position/state. In some examples, the latch upper 123 may be an elastomeric rubber and the latch lower 124 may be a rigid plastic or composite material. In other examples, the latch upper 123 may be a rigid plastic or composite material and the latch lower 124 may be an elastomeric rubber. In yet other examples, the latch upper 123 may be constructed of both an elastomeric rubber and/or a rigid plastic or composite material. In still other examples, the latch lower 124 may be constructed of both an elastomeric rubber and/or a rigid plastic or composite material. In certain examples, the latch upper 123 and/or latch lower may be wholly or partly constructed of a semi-rigid and/or semi-elastomeric material. In another example, both the latch upper 123 and the latch lower 124 are an elastomeric rubber. In still another example, both the latch upper 123 and the latch lower 124 are a rigid plastic or composite material. In the closed position, the engaging tab 125 of the latch lower 124 is received within the recessed groove 142 of the latch keeper 140. In some example examples, the engaging tab 125 is sized and shaped so as to provide maximum contact with the recessed groove 142, thus ensuring an easily maintainable closure.
One example latching device 120 that may be used with the insulating container 100 is described with reference to
According to one aspect of the invention, the latch upper 123 is made of a flexible, stretchable, resilient, elastomeric, one-piece molded material that is typically pivotally/hingedly attached to the lid portion 104 of the container 100 and received within a recessed, elongated latch slot 145 which is typically integrally molded to the container 100. In some examples, the latch slot may be integrally molded as part of both the lid 104 and the bottom portion 102. The latch upper 123 and latch lower 124 may be molded in a single-piece construction from rubbery materials as would be understood by those of ordinary skill in the art. The latch upper 123 and latch lower 124 may also be formed of a material that is formed or made from a plastics material or another suitable material which can be formed or molded into a shape and thus retain the shape to which it has been formed. The latch upper 123 and latch lower 124 may be made of sufficient size, thickness and materials of construction to withstand repeated cycles of stress as the latch 120 is engage/disengaged with the latch keeper 140 over time.
As further depicted in
In some examples, the latch 120 is configured such that the finger lift 126 extends from the latch lower 124 at an angle that departs from the plane of the latch 120. The angle between the finger lift 126 and the latch lower 124 and the latch upper 123 may aid in or facilitate grasping the finger lift 126 by a user. At this angle, the user is easily able to slip his or her fingers between the finger lift 126 and the side of the base portion 102 of the insulating container 100 for disengaging the latch 120 from the keeper 140. Further, because the latch upper 123 is made from a resilient material, even though the finger lift 126 may extend from the body of the container, it is not easily dislodged or broken.
The finger lift 126, as best shown in
Similar to the examples discussed above, another feature of the latching mechanism or device 120, the latch keeper 140 may be integrally molded within the base portion 102. The latch keeper 140 may be positioned within an elongated keeper slot 141. As previously discussed, the latch keeper may include a groove or slot 142 formed in the bottom of the keeper 140. The recessed groove 142 is typically configured for receiving the engaging tab 125 of the latch lower 124. In other examples, the latch keeper 140 may be substantially square or substantially rectangular shaped. Similarly, the elongated keeper slot 141 may be substantially rectangular shaped. This combination of features provides a strong and very secure lid latching system.
As shown in
In one example, the insulating container 600 may comprise a base portion 602 and a lid 604 that, in some examples, may be non-destructively, removably coupled thereto. The base portion 602 may be an insulated structure forming an interior void for containing contents or a liquid. In some examples, the base portion 602 may be cuboidal or substantially cuboidal in shape. In still other examples, the base portion 602 may be substantially cylindrical in shape or may have a substantially rectangular cross section. Various other shapes may be used without departing from the invention.
The base portion 602 may include a first end 606, having a bottom surface 608. The bottom surface 608 may be configured to support the insulating container on a surface, such as a table, the ground, a vehicle bed, boat deck, or the like.
The base portion 602 further includes a second end 610 defining an opening 612 (shown in
In some examples, one or more side pocket handles 690 may be arranged in one or more side portions 614 (or other region of the base portion 602). The side pocket handles 690 may be integrally molded with the base portion 602 and may generally be an undercut or cutout formed in the side portion 614 of the base 602. In some examples, such as shown in
As discussed above, the insulating container 600 may be configured to contain, store, carry, etc., a volume of contents or possibly a liquid. In some examples, the insulating container 600 may be configured to store approximately 60 liters (approximately 63.4 quarts) or 48 liters (approximately 50.7 quarts). In some examples, the insulating container 600 may be configured to store between twenty-two (22) and twenty-eight (28) quarts of contents. In some examples, the insulating container 600 may be configured to store approximately twenty-four (24) quarts of contents. In other examples, the insulating container 600 may be configured to store at least twenty-two (22) quarts of contents, or the insulating container may be configured to store at least twenty-eight (28) quarts of contents, among others. In yet other examples, the insulating container 600 may be configured to store approximately sixteen (16) quarts of contents, twenty-four (24) quarts of contents, thirty-six (36) to thirty-eight (38) quarts of contents, or forty-eight (48) to fifty-eight (58) quarts of contents. In still other examples, the insulating container 600 may be configured to store between about fourteen (14) and about forty-five twenty-eight (45) quarts of contents. Additionally or alternatively, the insulating container 600 may be configured to store materials in a solid, liquid, or a gaseous state, or combinations thereof, without departing from the scope of the disclosure described herein.
In at least some examples, the insulating container 600 (and various other containers described herein) may be sized to accommodate the volume of contents described above. For example, the insulating container 600 may be at least seventeen (17) inches tall, at least sixteen (16) inches wide, and at least fourteen (14) inches deep. Additionally or alternatively, the insulating container 600 may be configured in different sizes (i.e., height, width, and depth) without departing from the scope of the disclosure described herein.
As previously discussed, the insulating container 600 includes a lid 604. In some examples, the lid 604 may connect to the base 602 in a closed configuration using a press fit. Additionally or alternatively, other securing systems or devices may be used to secure the lid 604 to the base. Insulating container 600 may include latching devices 620 and keepers of the base 602 on the front of the container, as shown in
In other configurations as illustrated in
In some examples, the lid 604 may be hinged such that it is connected to (either removably or permanently) the base 602 at a hinge 616 and may be rotated about the hinge 616. The hinge may be one of various types of hinges, including a continuous piano hinge, double hinge, ball joint hinge, living hinge, and the like. The hinge 616 may permit the lid 604 to be opened and rotated away from the base portion 602, to allow access to the internal void defined by the base portion 602 (e.g., via opening 612). That is, the hinge 616 may facilitate rotation of the lid 604 from a closed configuration of the insulating container 600 (e.g., when the lid 604 is in place covering the internal void formed by the base 602) to an open configuration (e.g., when the lid 604 is not covering the internal void formed by the base 602), and vice versa. In some examples, the insulating container 600 is configured with at least one hinge 616. In another example, the insulating container is configured with a plurality of hinges 616. In still other configurations, hinge 616 comprises a first portion integrally molded in the lid 604 and a second portion integrally molded in the base 602.
In the examples described herein, base 602 and lid 604 may include an exterior surface or outer shell surrounding and enclosing an insulating portion, as shown and described in
The base portion 602 may include a first end 606, having a bottom surface 608. The bottom surface 608 may be configured to support the insulating container 600 on a surface, such as a table, the ground, a vehicle bed, boat deck, or the like and may include a plurality of feet, as described above and shown in
In addition, in some examples, as illustrated in
In some examples, the gasket 650 may include strategically placed cut-outs that may reduce or eliminate a need for a vent (e.g., a vent to prevent lid lock), as will be discussed more fully below. The gasket 650 could include cut outs, or the lid 604 or the base 602 could include a change in geometry to allow reduced or eliminated compression in the gasket 650. A change in base 602 or lid 604 geometry may reduce compression in the gasket 650 and allow venting when the internal pressure of the insulating container 600 reaches a certain pressure. In some examples, the gasket 650 may be a traditional gasket having a substantially circular cross section. In other examples, the gasket 650 may have a particular cross section configured to aid in venting the insulating container. In some examples, the cross section is a V-shaped or substantially V-shaped portion of the gasket 650. In yet other examples, the gasket 650 may also include at least one weep hole to allow passive venting of air or fluids in and out of the interior void when the insulating container 600 is in a closed and secured configuration to prevent lid lock. In other examples, the gasket 650 may include a plurality of weep holes. In still other examples, the gasket 650 is configured to provide a watertight seal when the lid 604 is in a closed and secured configuration.
In other examples, the insulating container 600 may include a pull handle assembly 660, as specifically illustrated in
The pull handle assembly 660 may be connected to the side portions 614 of the base 602, and specifically the rear side portion 614B of the base 602. The pull handle assembly 660 may be arranged on the same rear side portion 614B that includes the wheel assembly 670. With the pull handle assembly 660 in the extended configuration, a user may grasp a pull handle 662 to tilt and raise the front side portion 614A upward, which shifts the weight of the insulating container 600 onto the wheels 672 and allows the user to pull the insulating container 600. The pull handle assembly 660 may have an extended configuration that enables a user to pull the container 600.
The pull handle assembly 660 may be attached to the rear side portion 614B. The pull handle assembly 660 may include one or more brackets 666A, 666B, 666C that attach the pull handle assembly 660 to the rear side portion 614B. The pull handle assembly 660 may include one or more brackets to attach the pull handle assembly to the rear side portion 614B, such as one bracket, two brackets, three brackets, or four or more brackets. The one or more brackets may include a first bracket 666A (or upper bracket) attached to a top portion of the pull handle assembly 660, a second bracket 666B (or middle bracket) attached to a middle portion of the pull handle assembly 660, and a third bracket 666C (or lower bracket) attached to a lower portion of the pull handle assembly 660. As shown in
Additionally, the brackets 666A, 666B, 666C may be U-shaped brackets that fit around the exterior of a lower arm 664C of the pull handle assembly 660 to hold the lower arm 664C and pull handle assembly 660 against the rear side portion 614B of the insulating container 600. The brackets 666A, 666B, 666C may be various other shapes without departing from embodiments of the invention. Additionally, the brackets 666A, 666B, 666C may be various widths. In the exemplary embodiment illustrated in
As illustrated in
As further illustrated in
Additionally, as illustrated in
As illustrated in
The pull handle 662 may include handle bumpers 669. The handle bumpers 669 may be located on each of the pull handle arms 664 of the pull handle 662. The handle bumpers 669 may be utilized to prevent scuffing of the handle grip 663 on the pull handle 662 when/if the insulating container 600 is tipped over. The handle bumpers 669 may include a raised portion that extends circumferentially around the pull handle 662 adjacent to the upper pull handle arm 664A and/or around the upper pull handle arm 664A. The raised portion may extend partially or fully circumferentially around the pull handle 662 and/or the pull handle arms 664.
The pull handle assembly 660 components may be formed from polymeric materials, which may be a filled or unfilled polymer. For example, the polymeric materials may be a PC-ABS, polyethylene, or other similar material. In addition, pull handle assembly 660 components can be manufactured by polymer processing techniques, such as various molding and casting techniques and/or other known techniques. Alternatively or optionally, the pull handle assembly 660 may be formed of a metallic material such as an aluminum alloy, magnesium alloy, or other metallic material with a density below 3 g/cc. As another option, the insulating container 600 components such as the lid, body, lid support member and pull handle assembly may include a structural foam with a composite polymer material with a low density foamed core and a higher density polymer skin.
In other examples, the insulating container 600 may include a rear wheel assembly 670, as specifically illustrated in
The insulating container 600 may include a wheel assembly 670 that includes a pair of wheels 672 to assist a user in easily moving the insulating container 600. The wheel assembly 670 may include a tire 671 and a wheel 672, where each wheel 672 may be mounted with an axle 674 to the base 602. The wheel assembly 670 may include a single axle 674 for both wheels 672 or a double axle 674 with an axle for each wheel 672. The tire 671 may be made of polyurethane foam with a hardness of approximately 80 shore A, and a density of 0.75 KG/LT. The wheel 672 may be made of a rigid material, such as a glass filled nylon material. The tire 671 may be over-molded, stretch-fit, or grip-fit over the wheel 672. The wheel 672 may include ribs or other gripping structures on an internal rim of the wheel 672 to help grip the foam tire 671.
Each wheel assembly 670 and wheel 672 may be mounted to the base 602. More specifically, each wheel 672 may be mounted to the rear side portion 614B adjacent to the bottom surface 608 of the insulating container 600. Each wheel 672 may be secured into a wheel recess 673 on the base portion 602 and the rear side portion 614B. Each wheel 672 may be secured within the recess 673 using at least one spring retention ring 675 and connected to at least one axle 674. Additionally, the wheels 672 and tires 671 may extend to the rear past the pull handle assembly 660, thereby providing additional tip protection to the pull handle assembly 660. Additionally, the wheels 672 and the tires 671 may be elevated from the ground when the insulating container 600 is sitting flat on the ground. The tires 671 may also include a flat tread profile for improved sand/soft terrain performance. The wheels 672 may also include a single wall wheel hub that provides lighter weight. Additionally, the flatter and thinner tread profile of the tires 671 may provide a light-weight wheel.
Additionally, the wheel assembly 670 may include a wheel grommet 676. The wheel grommet 676 may be located between the wheel recess 673 and the external spacer 677C. The wheel grommet 676 may also be located around the axle 674. The wheel grommet 676 may provide a seal between the wheel recess 673 and the inner portion of the base 602. The wheel grommet 676 may be a rubber/non-rigid material (such as EPDM rubber). The wheel grommet 676 may be used to prevent water or other materials from entering the insulation center of the base 602. The wheel grommet 676 may be a bushing or grommet to absorb shock or forces impacted on the wheels 672 and absorb shock and cushion the axle 674. By absorbing shock, the wheel grommet 676 may allow the axle 674 to rotate when there is a high force put on the wheels 672. For example, during a drop test simulating the insulating container 600 being dropped and the insulating container 600 is loaded with approximately seventy-five pounds, the wheel assembly 670 will not break because of the wheel grommet 676. The entire force from the drop may get concentrated on the axle 674 instead of the wheels 672. The force from the drop may be absorbed and or dissipated by the wheel grommet 676, reducing and preventing high shock from reaching the base 602, the axle 674, the axle brackets 678, and other critical components. The drop testing may include dropping the insulating container 600 from approximately one meter off the ground and completed in a cold, hot, and room temperature condition. The insulating container 600 may be dropped on multiple orientations including back with impact force applied to both wheels 672 and on the corner of the wheel, with the force applied to a singular wheel 672.
In other examples, the insulating container 600 may include a drain plug assembly 680, as specifically illustrated in
As shown in
The main tube 682 may include a drain pass-through portion 685 having one or more ratchet keys 683 on a first end and a main tube rim 681 on the other end opposite the first end. The main tube 682 may also have an external threaded connection 684 located between the main tube rim 681 and the ratchet keys 683. The main tube 682 may also include a gasket 686. The gasket 686 may provide compression between the main tube 682 and the inner wall 681 of the base 602. The gasket 686 may include radial features 686A that help seat the gasket 686 against the main tube rim 681 and the inner wall 618 of the base 602. The gasket 686 may be a separate component or the gasket 686 may be molded into the main tube 682. The gasket 686 may be a softer material, such as silicone, while the main tube 682 is a more rigid material. The gasket 686 may be for example, have a durometer 40, shore A.
The outer tube 694 may also include a sealing ring 694A that is inherent to the outer tube rim 695 of the outer tube 694. The sealing ring 694A contacts the rear side portion 614B and the base outer wall structure 619 The outer tube 694 may include an internal threaded connection 698. The outer tube 694 may also include an outer tube rim 695 and ratchet teeth 697 on the same end. The ratchet teeth 697 may be located on an internal portion of the outer tube 694. The outer tube 694 may also include a sealing ring 694A that is inherent to the outer tube rim 695 of the outer tube 694. The sealing ring 694A may contacts the rear side portion 614B and the base outer wall structure 619. The sealing ring 694A may also create a seal that prevents foam from escaping during assembly. The sealing ring 694A may be a singular ring concentric about an axis of the outer tube 694. The sealing ring 694A may also include multiple rings or non-circular.
As shown in
The ratchet features of the drain plug assembly 680 may consist of the ratchet teeth 697 on the outer tube 694 with one or more ratchet keys 683 (or pawls) on the main tube 682 that engage the ratchet teeth 697. As the outer tube 694 is screwed onto the main tube 682, the ratchet keys 683 of the main tube 682 engage with the ratchet teeth 697 on the outer tube 694. The engagement of the ratchet keys 683 and ratchet teeth 697 allows continuous rotary motion of the main tube 682 in only one direction (closing), while preventing motion in the opposite direction (opening). The ratchet teeth 697 may be uniform but asymmetrical, with each tooth having a moderate slope on one edge and a much steeper slope on the other edge. When the ratchet teeth 697 are moving in the unrestricted (i.e. closing) direction, the ratchet keys 683 easily slide up and over the gently sloped edges of the ratchet teeth 697, with the pressure of the connection forcing the ratchet keys 683 (potentially with an audible ‘click’) into a depression between the ratchet teeth 697 as the ratchet keys 683 pass a tip of each ratchet tooth 697. When the ratchet teeth 697 move in the opposite (opening) direction, however, the ratchet keys 683 will catch against the steeply sloped edge of the first ratchet tooth 697 the ratchet key 683 encounters, thereby locking ratchet key 683 against the ratchet tooth 697 and preventing any further motion in that direction.
When the main tube 682 is fully screwed into the outer tube 694, the main tube rim 681 may engage the rear side portion 614B and the gasket 686 may engage the base inner wall structure 618. The gasket 686 may prevent liquid from escaping the insulating container 600 between the drain plug assembly 680 and the cooler base 602. The gasket 686 may also prevent foam from escaping during the assembly process.
In one example, the insulating container 700 may comprise a base portion 702 and a lid 704 that, in some examples, may be non-destructively, removably coupled thereto. The base portion 702 may be an insulated structure forming an interior void for containing contents or a liquid. In some examples, the base portion 702 may be cuboidal or substantially cuboidal in shape. In still other examples, the base portion 702 may be substantially cylindrical in shape or may have a substantially rectangular cross section. Various other shapes may be used without departing from the invention.
The base portion 702 may include a first end 706, having a bottom surface 708 (as specifically illustrated in
The base portion 702 further includes a second end 710 defining an opening (shown in
In some examples, one or more side pocket handles 790 may be arranged in one or more side portions 714 (or other region of the base portion 702). The side pocket handles 790 may be integrally molded with the base portion 702 and may generally be an undercut or cutout formed in the side portion 714 of the base 702. In some examples, such as shown in
As discussed above, the insulating container 700 may be configured to contain, store, carry, etc., a volume of contents or possibly a liquid. In some examples, the insulating container 700 may be configured to store approximately 60 liters (approximately 63.4 quarts) or 48 liters (approximately 50.7 quarts). In some examples, the insulating container 700 may be configured to store between twenty-two (22) and twenty-eight (28) quarts of contents. In some examples, the insulating container 700 may be configured to store approximately twenty-four (24) quarts of contents. In other examples, the insulating container 700 may be configured to store at least twenty-two (22) quarts of contents, or the insulating container may be configured to store at least twenty-eight (28) quarts of contents, among others. In yet other examples, the insulating container 700 may be configured to store approximately sixteen (16) quarts of contents, twenty-four (24) quarts of contents, thirty-six (36) to thirty-eight (38) quarts of contents, or forty-eight (48) to fifty-eight (58) quarts of contents. In still other examples, the insulating container 700 may be configured to store between about fourteen (14) and about forty-five twenty-eight (45) quarts of contents. Additionally or alternatively, the insulating container 700 may be configured to store materials in a solid, liquid, or a gaseous state, or combinations thereof, without departing from the scope of the disclosure described herein.
In at least some examples, the insulating container 700 (and various other containers described herein) may be sized to accommodate the volume of contents described above. For example, the insulating container 700 may be at least seventeen (17) inches tall, at least sixteen (16) inches wide, and at least fourteen (14) inches deep. Additionally or alternatively, the insulating container 700 may be configured in different sizes (i.e., height, width, and depth) without departing from the scope of the disclosure described herein.
As previously discussed, the insulating container 700 includes a lid 704. In some examples, the lid 704 may connect to the base 702 in a closed configuration using a press fit. Additionally or alternatively, other securing systems or devices may be used to secure the lid 704 to the base. Insulating container 700 may include latching devices 720 and keepers of the base 702 on the front of the container, as shown in
In other configurations as illustrated in
In some examples, the lid 704 may be hinged such that it is connected to (either removably or permanently) the base 702 at a hinge and may be rotated about the hinge. The hinge may be one of various types of hinges, including a continuous piano hinge, double hinge, ball joint hinge, living hinge, and the like. The hinge may permit the lid 704 to be opened and rotated away from the base portion 702, to allow access to the internal void defined by the base portion 702 (e.g., via opening). That is, the hinge may facilitate rotation of the lid 704 from a closed configuration of the insulating container 700 (e.g., when the lid 704 is in place covering the internal void formed by the base 702) to an open configuration (e.g., when the lid 704 is not covering the internal void formed by the base 702), and vice versa. In some examples, the insulating container 700 is configured with at least one hinge. In another example, the insulating container is configured with a plurality of hinges. In still other configurations, hinge comprises a first portion integrally molded in the lid 704 and a second portion integrally molded in the base 702.
In the examples described herein, base 702 and lid 704 may include an exterior surface or outer shell surrounding and enclosing an insulating portion, as shown and described in
The base portion 702 may include a first end 706, having a bottom surface 708. The bottom surface 708 may be configured to support the insulating container 700 on a surface, such as a table, the ground, a vehicle bed, boat deck, or the like and may include a plurality of feet 713, as illustrated in
In other examples, the insulating container 700 may include a pull handle assembly 760, as specifically illustrated in
The pull handle assembly 760 may be connected to the side portions 714 of the base 702, and specifically the rear side portion 714B of the base 702. The pull handle assembly 760 may be arranged on the same rear side portion 714B that includes the wheel assembly 770. With the pull handle assembly 760 in the extended configuration, a user may grasp a pull handle 762 to tilt and raise the front side portion 714A upward, which shifts the weight of the insulating container 700 onto the wheels 772 and allows the user to pull the insulating container 700. The pull handle assembly 760 may have an extended configuration that enables a user to pull the container 700. The pull handle assembly 760 may have a stowed configuration where the pull handle assembly 760 may be flush with the top of the insulating container 700. When the pull handle assembly 760 is in the stowed configuration, an upper surface 763 of the pull handle 762 may be substantially parallel an upper surface of the lid 704. When the pull handle assembly 760 is in the stowed configuration, the upper surface 763 of the pull handle 762 may also can be in line or below the upper surface of the lid 704.
The pull handle assembly 760 may be attached to the rear side portion 714B. The pull handle assembly 760 may include one or more brackets 766A, 766B that attach the pull handle assembly 760 to the rear side portion 714B. The pull handle assembly 760 may include one or more brackets to attach the pull handle assembly to the rear side portion 714B, such as one bracket, two brackets, three brackets, or four or more brackets. The one or more brackets may include a first bracket 766A (or upper bracket) attached to a top portion of the pull handle assembly 760 and a second bracket 766B (or lower bracket) attached to a lower portion of the pull handle assembly 760. As shown in
Additionally, the one or more of the brackets 766A, 766B may be U-shaped brackets that fit around the exterior of a lower arm 764C of the pull handle assembly 760 to hold the lower arm 764C and pull handle assembly 760 against the rear side portion 714B of the insulating container 700. As illustrated in
As described and illustrated above (specifically in
As illustrated in
The pull handle 762 may include handle bumpers (as previously detailed above and illustrated in
The pull handle assembly 760 components may be formed from polymeric materials, which may be a filled or unfilled polymer. For example, the polymeric materials may be a PC-ABS, polyethylene, or other similar material. In addition, pull handle assembly 760 components can be manufactured by polymer processing techniques, such as various molding and casting techniques and/or other known techniques. Alternatively or optionally, the pull handle assembly 760 may be formed of a metallic material such as an aluminum alloy, magnesium alloy, or other metallic material with a density below 3 g/cc. As another option, the insulating container 700 components such as the lid, body, lid support member and pull handle assembly may include a structural foam with a composite polymer material with a low density foamed core and a higher density polymer skin.
In other examples, the insulating container 700 may include a rear wheel assembly 770, as specifically illustrated in
The insulating container 700 may include a wheel assembly 770 that includes a pair of wheels 772 to assist a user in easily moving the insulating container 700. The wheel assembly 770 may include a tire 771 and a wheel 772, where each wheel 772 may be mounted with an axle 774 to the base 702. The wheel assembly 770 may include a single axle 774 for both wheels 772 or a double axle 774 with an axle for each wheel 772. The tire 771 may be made of polyurethane foam with a hardness of approximately 80 shore A, and a density of 0.75 KG/LT. The wheel 772 may be made of a rigid material, such as a glass filled nylon material. The tire 771 may be over-molded, stretch-fit, or grip-fit over the wheel 772. The wheel 772 may include ribs or other gripping structures on an internal rim of the wheel 772 to help grip the foam tire 771.
Each wheel assembly 770 and wheel 772 may be mounted to the base 702. More specifically, each wheel 772 may be mounted to the rear side portion 714B adjacent to the bottom surface 708 of the insulating container 700. Each wheel 772 may be secured into a wheel recess 773 on the base portion 702 and the rear side portion 714B. Each wheel 772 may be secured within the recess 773 using at least one spring retention ring and connected to at least one axle 774. Additionally, the wheels 772 and tires 771 may extend to the rear past the pull handle assembly 760, thereby providing additional tip protection to the pull handle assembly 760. Additionally, the wheels 772 and tires 771 may be elevated from the ground when the insulating container 700 is sitting flat on the ground. The tires 771 may also include a flat tread profile for improved sand/soft terrain performance. The wheels 772 may also include a single wall wheel hub that provides lighter weight. Additionally, the flatter and thinner tread profile of the tires 771 may provide a light-weight wheel.
Additionally, the wheel assembly 770 may include a wheel grommet 776 as detailed and illustrated above in
In other examples, the insulating container 700 may include a drain plug assembly 780, as specifically illustrated in
As shown in
The main tube 782 may include a drain pass-through portion 785 having one or more ratchet keys 783 on a first end and a main tube rim 781 on the other end opposite the first end. The drain pass-through portion 785 may include internal threads 785A that engage with external threads 788 on the drain plug 787. The main tube 782 may also have an external threaded connection 784 located between the main tube rim 781 and the ratchet keys 783. The main tube 782 may also include a gasket 786. The gasket 786 may provide compression between the main tube 782 and the inner wall 781 of the base 702. The gasket 786 may include radial features 786A that help seat the gasket 786 against the main tube rim 781 and the inner wall 718 of the base 702. The gasket 786 may be a separate component or the gasket 786 may be molded into the main tube 782. The gasket 786 may be a softer material, such as silicone, while the main tube 782 is a more rigid material. The gasket 786 may be for example, have a durometer 40, shore A. The outer tube 794 may include an internal threaded connection 798. The outer tube 794 may also include an outer tube rim 795 and ratchet teeth 797 on the same end. The ratchet teeth 797 may be located on an internal portion of the outer tube 794. The outer tube 794 may also include a sealing ring 794A that sets against the outer tube rim 795 of the outer tube 794. The sealing ring 794A may sit between the outer tube rim 795 and the rear side portion 714B and the base outer wall structure 719. The sealing ring 794A may also create a seal that prevents foam from escaping during assembly. The sealing ring 794A may be a singular ring concentric about an axis of the outer tube 794. The sealing ring 794A may also be multiple rings or non-circular.
As shown in
The ratchet features of the drain plug assembly 780 may consist of the ratchet teeth 797 on the outer tube 794 with one or more ratchet keys 783 (or pawls) on the main tube 782 that engage the ratchet teeth 797. As the outer tube 794 is screwed onto the main tube 782, the ratchet keys 783 of the main tube 782 engage with the ratchet teeth 797 on the outer tube 794. The engagement of the ratchet keys 783 and ratchet teeth 797 allows continuous rotary motion of the main tube 782 in only one direction (closing), while preventing motion in the opposite direction (opening). The ratchet teeth 797 may be uniform but asymmetrical, with each tooth having a moderate slope on one edge and a much steeper slope on the other edge. When the ratchet teeth 797 are moving in the unrestricted (i.e. closing) direction, the ratchet keys 783 easily slide up and over the gently sloped edges of the ratchet teeth 797, with the pressure of the connection forcing the ratchet keys 783 (potentially with an audible ‘click’) into a depression between the ratchet teeth 797 as the ratchet keys 783 pass a tip of each ratchet tooth 797. When the ratchet teeth 797 move in the opposite (opening) direction, however, the ratchet keys 783 will catch against the steeply sloped edge of the first ratchet tooth 797 the ratchet key 783 encounters, thereby locking ratchet key 783 against the ratchet tooth 797 and preventing any further motion in that direction.
When the main tube 782 is fully screwed into the outer tube 794, the main tube rim 781 may engage the rear side portion 714B and the gasket 786 may engage the base inner wall structure 718. The gasket 786 may prevent liquid from escaping the insulating container 700 between the drain plug assembly 780 and the cooler base 702. The gasket 786 may also prevent foam from escaping during the assembly process.
As illustrated in
As illustrated in
As illustrated in
In other example embodiments, the insulating containers may be an injection molded container. For example, portions or parts of the insulating containers may be formed in multiple pieces using an exemplary welding processing, such as the lid may be formed in two pieces. The exemplary welding processing may be used with portions or parts of the insulating containers disclosed herein, using an adhesive, ultrasonic welding technique, or electromagnetic bonding (such as Emabond®). For example, as described in U.S. Pat. No. 7,984,738 (the disclosure of which is hereby incorporated by reference) an electromagnetic weld element preform may be a structure comprised of plastic and magnetic particles. When an energized high frequency induction coil is placed in proximity to the joint, the particles act as susceptors of electromagnetic radiation and resultant induced eddy currents cause the element to become heated sufficiently to melt the preform and adjacent plastic, thereby fusing the joint. The metal particles remain within the fused plastic part.
In one example, a hermetic seal may be formed between the two pieces forming the lid and the two pieces forming lower shell of the insulating container. The exemplary welding processing may provide superior plastic welds for demanding applications. For example, the electromagnetic bonding (such as Emabond®) welding process uses high frequency energy coupled with electromagnetic susceptor materials to deliver heat precisely to a bond line to provide superior welding of virtually all thermoplastic materials. The hermetic seal may be formed completely around the perimeter of the insulating container where the weld is located, which will ensure moisture, etc. will not be able to deteriorate the foam and the internal portion of the insulating container.
In one example, the first component 910 can be in the form of a tongue and the second component 920 can be in the form of a groove to form a tongue and groove joint. The first component 910 may be the lid and the second component 920 may be the base/body. The lid and the base/body may have the same geometry for both the tongue and groove. The joints on the lid and the base of the insulating container may have the same tongue and grove. There may be additional ribs or geometry added to the tongue side that guides the tongue within the groove, which may help hold the part geometry and the electromagnetic susceptor material 930 preventing the electromagnetic susceptor material 930 from leaking out at the seam and/or preventing the electromagnetic susceptor material 930 from creating variation in the finish material surface. The electromagnetic susceptor material 930 may be placed within a joint between the first component 910 and the second component 920. The first component 910 and the second component 920 may be brought together and placed within a fixture containing the high-frequency energy source 932 which may conform to the weld line geometry.
Any features described above with respect to the insulating containers 100, 200, 400, 600, 700, or 800 in
Additionally or alternatively, various other venting or pressure regulation arrangements may be used without departing from the invention. For instance, a portion of the base may include a material that is breathable for air but does not permit water or other liquids to penetrate. This mesh material may allow venting without permitting spillage of the liquid contained within the insulating container.
The insulating containers described herein include various features that ensure easy and efficient manufacture of the insulating containers, while providing durability and wear resistance. The insulating containers and the various integrally molded features, such as side pocket handles, pressure regulation mechanisms or devices, latch devices, etc., may be advantageous in improving durability and wear resistance.
The present disclosure is disclosed above and in the accompanying drawings with reference to a variety of examples. The purpose served by the disclosure, however, is to provide examples of the various features and concepts related to the disclosure, not to limit the scope of the invention. One skilled in the relevant art will recognize that numerous variations and modifications may be made to the examples described above without departing from the scope of the present disclosure.
This application is a continuation-in-part of U.S. application Ser. No. 17/533,238, filed Nov. 23, 2021, entitled Insulating Container, which is a continuation of U.S. application Ser. No. 16/928,693, filed Jul. 14, 2020, entitled Insulating Container, now U.S. Pat. No. 11,180,291, issued Nov. 23, 2021, which is a continuation of U.S. application Ser. No. 16/218,089, filed Dec. 12, 2018, entitled Insulating Container, now U.S. Pat. No. 10,766,672, issued Sep. 8, 2020, which is incorporated by reference herein in their entirety.
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Outdoors.com, “The RovR Campr Cooler: Review—Outdoors with Bear Grylls,” visited Nov. 10, 2023 at https://outdoors.com/the-rovr-campr-cooler-review. |
Contour Coolers | Igloo Picnic, Basket & Carry Coolers | The Igloo Online Store, visited Nov. 9, 2023 at<http://web.archive.org/web/20160319023253/http:/www.igloo-store.com/products/fullsize/contour>. |
MaxCold Igloo Coolers 40-100 Quart | The Igloo Online Store, visited Nov. 9, 2023 at http://web.archive.org/web/20151211172327/http://www.igloo-store.com/products/fullsize/maxcoldseries. |
Sportsman Coolers | Igloo Camping & Hunting Coolers | The Igloo Online Store, visited Jan. 16, 2023 at http://web.archive.org/web/20151215143618/http://www.igloo-store.com/category/fullsize. |
Pro-Tech Case Inc., Pelican 45 Quart Elite Cooler with Wheels, visited Nov. 23, 2022 at http://www.protechcase.com/coolers.html. |
Nov. 6, 2023—(EP) Article 94(3) Communication—App.No. 19832529.2. |
Number | Date | Country | |
---|---|---|---|
20220267056 A1 | Aug 2022 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 16928693 | Jul 2020 | US |
Child | 17533238 | US | |
Parent | 16218089 | Dec 2018 | US |
Child | 16928693 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 17533238 | Nov 2021 | US |
Child | 17743075 | US |