The present invention relates to an insulating structure for a fuel cell stack or a fuel cell of a fuel cell stack, and a fuel cell and a fuel cell stack using the insulating structure.
A fuel cell stack has been proposed in which increased resonant frequency (natural frequency) of the stack is achieved by a spring component incorporated in the deforming direction of the stack, without the number of parts or the total volume of the stack being increased (see Patent Document 1).
The fuel cell stack includes the stack composed of a stacked plurality of rectangular plate unit cells, end plates disposed on both ends in the stacking direction of the stack, a pair of fastening plates disposed on the second and fourth outer peripheral surfaces of the stack, the four surfaces of the stack parallel to the stacking direction being referred to as the first to fourth outer peripheral surfaces, wherein both of the end plates are coupled to each of the fastening plates, and at least one of the pair of the fastening plates includes a rib extending in the cell stacking direction for holding the stack.
Patent Document 1: Japanese Patent Unexamined Publication No. 2012-133965
In the fuel cell stack described in Patent Document 1, it is important, for example, to increase the spring constant of the fuel cell stack or the fastening plates in order to increase the resonant frequency of the fastening plates. However, in this case, since the contact load on the fastening plates and the fuel cell stack is increased, it is required that the relevant part has a structure that is sufficiently strong against the reaction force of the fastening plates. Therefore, the increase of the spring constant is limited to a certain degree.
The present invention was made in view of the problem with the prior art. It is an object of the present invention to provide an insulating structure for a fuel cell which enables applying a high reaction force and a high spring constant, and a fuel cell and a fuel cell stack using the insulating structure.
The present inventors conducted a keen study in order to accomplish the above-described object. As a result, they found that the above-described object is accomplished by a structure that includes a coupling member disposed in at least a part of the outer periphery of a fuel cell stack or a fuel cell and a projection formed on the coupling member in an area surrounded by a pair of separators and a frame. The present invention was thus completed.
That is, the insulating structure of the present invention is an insulating structure for a fuel cell stack or a fuel cell of the fuel cell stack, in which the fuel cell stack includes a membrane electrode assembly with a peripheral frame and a pair of separators holding the frame and the membrane electrode assembly in between and is formed by stacking a plurality of sets of the membrane electrode assembly and the pair of separators. The insulating structure of the present invention includes a coupling member disposed on at least a part of the outer periphery of the fuel cell stack or the fuel cell and a projection formed on the coupling member in an area surrounded by the pair of separators and the frame.
The fuel cell or the fuel cell stack of the present invention includes the insulating structure of the present invention.
Further, the method for producing the fuel cell or the fuel cell stack of the present invention involves providing the insulating structure in an integrating step of the fuel cell or the fuel cell structure in a production of the above-described fuel cell or the fuel cell stack of the present invention.
According to the present invention, a coupling portion disposed on at least a part of the outer periphery of the fuel cell stack or the fuel cell, and a projection disposed in the coupling member in an area surrounded by the pair of separators and the frame are provided. Therefore, it is possible to provide the insulating structure for a fuel cell stack or a fuel cell of the fuel cell stack that enables the application of a high reaction force and a high spring constant and can thereby prevent or reduce breakage of an insulating part, and the fuel cell and the fuel cell stack using the insulating structure.
Hereinafter, the insulating structure, the fuel cell and the fuel cell stack using the insulating structure, and the method for producing the fuel cell or the fuel cell stack of the present invention will be described in detail with reference to the drawings.
The fuel cell stack FS of
In the fuel cell stack FS, the fastening plates 57A, 57B and the reinforcing plates 58A, 58B are coupled to both of the end plates 56A, 56B by means of bolts B. As described above, the fuel cell stack FS has a case-integrated structure as illustrated in
As illustrated in
As illustrated in
The frame 51 is integrated with the membrane electrode assembly 1 by resin molding (e.g. injection molding). In this embodiment, the frame 51 is formed in a rectangular shape with the membrane electrode assembly 1 in the center. The frame 51 has manifold holes H1 to H6 that are arranged such that each end has three manifold holes. Areas from each manifold holes group to the membrane electrode assembly 1 serve as diffuser portions D. The frame 51 and both of the separators 2, 2 have a rectangular shape with substantially the same dimension.
The separators 2 are metal plates in which the faces of one plate oppose the faces of the other plate. For example, the separators 2 are made of stainless steel and may be formed in any suitable shape by press working. The illustrated separators 2 are formed with an uneven cross-sectional shape at least in the center part facing the membrane electrode assembly 1. The uneven cross-sectional shape of the separators 2 continues in the length direction so that the corrugated valleys form gas channels for the anode gas and the cathode gas between the separators 2 and the membrane electrode assembly 1.
Further, each of the separators 2 has manifold holes H1 to H6 at both ends, which are similar to the manifold holes H1 to H6 of the frame 51.
The frame 51 and the membrane electrode assembly 1 and the separators 2, 2 are stacked to form the fuel cell C. As illustrated particularly in
In the fuel cell C, as illustrated in
In one of the manifold portions M on the left in
As illustrated in
The gas sealers SL airtightly separate flow areas of the cathode gas, anode gas and cooling fluid from each other in the respective interlayers. Further, the gas sealers SL have openings at suitable locations in the periphery of the manifold holes H1 to H6 so as to allow only a predetermined fluid to flow in the respective interlayers.
As described above, the plurality of fuel cells C, each of which has the above-described configuration, are stacked to form the fuel cell stack FS. As illustrated in
As illustrated in
Since the pair of separators 2 have a reversed shape from each other as described above, adjacent separators 2 come in contact with each other at the respective recesses (bottoms) 2A when the fuel cells C are stacked. In this way, the flow area F for the cooling fluid formed between adjacent fuel cells C is sealed. In the outer side of the recesses 2, the frame 51 is held between the projections (apexes) 2B of the pair of separators 2 of each fuel cell C.
When the fuel cells C each including the above-described separators 2 form the fuel cell stack FS, they are accommodated in a case with a fixed dimension that is composed of the current collector plates 54A, 54B, the end plates 56A, 56B, the fastening plates 57A, 57B and the reinforcing plates 58A, 58B as illustrated in
To cope with the problem, the fuel cell stack FS or the fuel cells C thereof according to the first embodiment includes an insulating structure 3 according to the first embodiment that includes coupling members 3A disposed in at least a part of the outer periphery and projections 3B formed on the coupling members 3A and disposed in an area surrounded by the pair of separators 2 and the frame 51 as illustrated in
In the insulating structure of the fuel cell stack FS or the fuel cells C thereof according to the first embodiment, the projections 3B may have any shape, but may preferably have flat parts 3γ perpendicular to the stacking direction of the fuel cell stack FS. The flat parts ensure a large contact surface with the peripheries of the stacking surfaces of the separators, and the projections 3B can thereby absorb more deformation. Therefore, it becomes possible to apply a high reaction force and a high spring constant and to prevent or reduce a breakage of the insulating part.
As illustrated in
In the fuel cell stack FS or the fuel cells C thereof according to the second embodiment, flat parts 3γ of projections 3B of the insulating structure are at least partially in contact with both of a pair of separators 2, 2, and a fastening load illustrated by the arrow in the figure is applied to the contact parts γ′ between the flat parts 3γ and the separators 2, 2 in the stacking direction of the fuel cell stack FS. Since the flat parts 3γ are in contact with both of the separators 2, 2 and the fastening load is applied thereto, it is possible to absorb more deformation. Therefore, it becomes possible to apply a high reaction force and a high spring constant and to prevent or reduce breakage of the insulating part. The projections 3B may come in contact with the frames 51 at a round part 3δ.
The insulating structure 3 according to the third embodiment, which is an insulating structure for a fuel cell stack, includes a coupling member 3A disposed in at least a part of the outer periphery of the fuel cell stack extending in the stacking direction of the fuel cell stack, and projections 3B formed on the coupling member 3A in an area surrounded by a pair of separators 2, 2 and a frame 51. The projections 3B form a comb shape 3ζ in which flat parts perpendicular to the stacking direction of the fuel cell stack are arranged in the stacking direction of the fuel cell stack. Also with this configuration, the insulating structure can absorb a deformation. Therefore, it becomes possible to apply a high reaction force and a high spring constant and to prevent or reduce a breakage of the insulating part. Further, another advantage is that the insulating structure can be installed to the fuel cell stack as a single unit.
The method for producing the fuel cell stack according to the fourth embodiment involves providing an insulating structure 3 in an integrating step of the fuel cell stack. Specifically, the insulating structure 3 as illustrated in
As illustrated in
As illustrated in
As described above, the coupling members have a cross section taken along a plane perpendicular to the circumferential direction of the frame that gradually narrows in the stacking direction of the fuel cell stack and also in the direction perpendicular to the stacking direction. In response to an applied vibration, the coupling members can plastically deform to attenuate the vibration. This enables the negative influences of an applied vibration to be better prevented or reduced. The location of the projections between the separators provides the advantage of more easily positioning and controlling the adhesive thickness when stacking the membrane electrode assemblies and the separators and when binding them to each other. Although not illustrated in the figure, the sealing property can be improved when the projections are held between the separators via the frames. Further, although not illustrated in the figure, both sides of the projections may be held between the separators by direct contact or via the frames. Further, although not illustrated in the figure, the coupling members may have a cross section taken along a plane perpendicular to the circumferential direction of the frame that gradually narrows only in the stacking direction of the fuel cell stack, or the coupling members may have a cross section taken along a plane perpendicular to the circumferential direction of the frame that gradually narrows only in the direction perpendicular to the stacking direction.
While the present invention is described with some embodiments, the present invention is not limited thereto, and various changes may be made within the gist of the present invention.
For example, the configuration of the insulating structure, the fuel cell and the fuel cell stack according to the above-described embodiments are not limited to the respective embodiments. For example, the configurations of the above-described embodiments may be combined in a different way from the above-described embodiments, and the details of the configurations may be changed.
The entire disclosure of the Japanese Patent Application No. 2013-092043 filed on Apr. 25, 2013 is incorporated herein by reference.
Number | Date | Country | Kind |
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2013-092043 | Apr 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/057520 | 3/19/2014 | WO | 00 |