Information
-
Patent Grant
-
6502373
-
Patent Number
6,502,373
-
Date Filed
Wednesday, September 29, 199925 years ago
-
Date Issued
Tuesday, January 7, 200322 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 053 504
- 053 529
- 053 589
- 100 3
- 100 7
- 100 26
- 100 232
- 198 3451
- 198 3453
-
International Classifications
-
Abstract
An insulation strapping machine comprises a vertically reciprocable platen and horizontally reciprocable opposed pairs of compressors which are able to have their relative positions adjustably controlled such that the platen and compressors cooperate together so as to form or define a variably sized package cavity within which the variously different or different sized articles, packages, or materials to be strapped can be disposed for properly achieving a strapping or packaging operation. A vertically movable package stop is incorporated within the package cavity conveyor system so as to predeterminedly longitudinally center articles, packages, or materials of various different length dimensions within the package cavity, and each one of the package compressors can develop 10,000 pounds of compressive force so as to achieve a predetermined amount of compression with respect to certain insulation materials. Still further, the articles, packages, or materials may be strapped or packaged in accordance with different strapping modes, depending upon, for example, the particular packages, articles, or materials being strapped or packaged as well as the compression levels impressed upon such packages, articles, or materials, whereby failure of the packaged or strapped articles, packages, or materials is effectively prevented.
Description
FIELD OF THE INVENTION
The present invention relates generally to strapping machines, and more particularly to a new and improved strapping machine which is particularly adapted for strapping either standard insulation products or duct wrap insulation materials, and wherein the different materials may also have differently sized dimensions.
BACKGROUND OF THE INVENTION
Strapping machines for strapping various articles or loads are of course well known and conventionally comprise, for example, a horizontally disposed conveyor for infeeding and supporting articles to be strapped, pairs of opposed compressors for compressing the articles prior to the strapping of the same with suitable strapping materials, and strapping heads for applying the strapping materials to the compressed articles while the articles are maintained in their compressed state by means of the opposed pairs of compressors. While such conventional strapping machines have of course performed satisfactorily, such conventional machines have various operational limitations, and in addition, they are not readily capable of handling or applying strapping to different types of articles, packages, or materials to be strapped, they are not readily capable of handling or applying strapping to different sized articles, packages, or materials to be strapped, and they are not readily capable of strapping different types of articles, packages, or materials to be strapped in accordance with different types of strapping modes.
For example, different materials exhibit different density parameters or characteristics, and therefore, in order to efficiently or compactly achieve the packaging or strapping of different types of articles, packages, or materials, a predeterminedly different amount of compression force is necessarily required to be impressed upon the different articles, packages, or materials, however, conventional strapping machines are not necessarily capable of achieving certain predetermined compression force levels as may be required.
In addition, when operatively packaging or strapping a multitude of different articles, packages, or materials, such articles, packages, or materials will of course be of various sizes, and more particularly, have variously different length dimensions. It is therefore important to effectively center the articles, packages, or materials, in a lengthwise manner, with respect to the strapping heads of the strapping machine such that the strapping members can in fact be placed or positioned around the articles, packages, or materials in a symmetrical manner with respect to the longitudinal center of the articles, packages, or materials in order to ensure that the articles, packages, or materials are properly or securely strapped or packaged. However, conventional strapping or packaging machines are not readily capable of longitudinally centering the articles, packages, or materials. More particularly, such longitudinal centering of the articles, packages, or materials are achieved by such conventional machines by elevating a package stop member in an inclined manner on a trial and error manner, however, as may be readily appreciated, this process is quite inefficient, time-consuming, and therefore not desirable from a production point of view.
Still further, when applying strapping members to the variously different articles, packages, or materials, it is sometimes desirable to achieve different compression levels to particular articles, packages, or materials in order to achieve different predetermined degrees of compactness for such articles, packages, or materials. Such different compression levels or degrees of compactness may then require, however, that the articles, packages, or materials be strapped or packaged in different modes or manners in order to ensure that the articles, packages, or materials remain securely and safely strapped or packaged. Conventionally available strapping or packaging machines, however, are not readily capable of achieving such different strapping or packaging modes such that when certain packages, articles, or materials are strapped or packaged to predetermined compression levels so as to achieve the desired predetermined degrees of compactness, the strapping members, and in effect, the articles, packages, or materials per se, experience or exhibit failure which is of course undesirable.
A need therefore exists in the art for a new and improved strapping machine which is particularly adapted for use in connection with the strapping or packaging of insulation materials wherein such strapping machines would be readily capable of handling or applying strapping to different types of articles, packages, or materials to be strapped, wherein such strapping machines would be readily capable of handling or applying strapping to different sized articles, packages, or materials to be strapped, and wherein such strapping machines would be readily capable of strapping different types of articles, packages, or materials to be strapped in accordance with different types of strapping modes.
OBJECTS OF THE INVENTION
Accordingly, it is an object of the present invention to provide a new and improved strapping machine.
Another object of the present invention is to provide a new and improved strapping machine which is particularly adapted for strapping or packaging various different types of insulation materials.
An additional object of the present invention is to provide a new and improved strapping machine which is particularly adapted for strapping or packaging various different types of insulation materials and which is particularly adapted for overcoming the various aforenoted drawbacks or operative disadvantages characteristic of PRIOR ART insulation strapping machines.
A further object of the present invention is to provide a new and improved insulation strapping machine which is particularly adapted for strapping or packaging various different types of insulation materials wherein such strapping machines would be readily capable of handling or applying strapping to different types of articles, packages, or materials to be strapped, wherein such strapping machines would be readily capable of handling or applying strapping to different sized articles, packages, or materials to be strapped, and wherein such strapping machines would be readily capable of strapping different types of articles, packages, or materials to be strapped in accordance with different types of strapping modes.
SUMMARY OF THE INVENTION
The foregoing and other objectives are achieved in accordance with the teachings and principles of the present invention through the provision of a new and improved insulation strapping machine which comprises a vertically reciprocable platen and horizontally reciprocable opposed pairs of compressors which are able to have their relative positions adjustably controlled such that the platen and compressors cooperate together so as to form or define a variably sized package cavity within which the variously different or different sized articles, packages, or materials to be strapped can be disposed for properly achieving a strapping or packaging operation. A vertically movable package stop is incorporated within the package cavity conveyor system so as to predeterminedly longitudinally center articles, packages, or materials of various different length dimensions within the package cavity, and each one of the package compressors can develop 10,000 pounds of compressive force so as to achieve a predetermined amount of compression with respect to certain insulation materials. Still further, the articles, packages, or materials may be strapped or packaged in accordance with different strapping modes, depending upon, for example, the particular packages, articles, or materials being strapped or packaged as well as the compression levels impressed upon such packages, articles, or materials, whereby failure of the packaged or strapped articles, packages, or materials is effectively prevented.
BRIEF DESCRIPTION OF THE DRAWINGS
Various other objects, features, and attendant advantages of the present invention will be more fully appreciated from the following detailed description when considered in connection with the accompanying drawings in which like reference characters designate like or corresponding parts throughout the several views, and wherein:
FIG. 1
is a top plan view of a first embodiment of a new and improved insulation strapping machine or system which has been constructed in accordance with the teachings and principles of the present invention;
FIG. 2
is a top plan view, similar to that of
FIG. 1
, showing however a second embodiment of a new and improved insulation strapping machine or system which has been constructed in accordance with the teachings and principles of the present invention and wherein the machine or system embodiment of
FIG. 2
is effectively a mirror image of the machine or system embodiment of
FIG. 1
;
FIG. 3
is a side elevation view of the insulation strapping machine or system disclosed within
FIG. 1
;
FIG. 4
is a partial side elevation view of the insulation strapping machine or system disclosed within
FIG. 3
showing more particularly the package stop subassembly or subsystem and the hydraulic control members thereof which reciprocatingly control the disposition of the package stop member between its fully elevated and fully lowered positions;
FIG. 5
a
is a partial end elevation view of the package stop subassembly or subsystem disclosed within
FIG. 4
showing the disposition of the package stop member between its fully elevated and fully lowered positions;
FIG. 5
b
is a front elevation view of the upper frame weldment member utilized within the package stop sub-assembly or subsystem disclosed within
FIG. 4
for mounting the package stop roller member so as to achieve the arcuate inward movement of the package stop roller member as the package stop roller member is translated upwardly from its lowered position to its raised position;
FIG. 6
is a top plan view of the roller conveyor assembly disposed at the strapping or packaging station of the insulation strapping machine or system as disclosed, for example, within
FIG. 1
;
FIG. 7
is a front elevation view of a typical article, package, or material compressor assembly which is utilized within the insulation strapping machine or system of the present invention as disclosed within
FIG. 1
;
FIG. 8
is a side elevation view of the article, package, or material compressor assembly as shown in
FIG. 7
;
FIG. 9
is a top plan view of the compressor carrier, compressor carrier track or framework, and compressor carrier hydraulic drive assembly which is utilized within the insulation strapping machine or system of the present invention as disclosed within
FIG. 1
;
FIG. 10
is a schematic diagram of a load settings screen which is viewable upon the machine or system operator console and employed in conjunction with the operation of the insulation strapping machine or system of the present invention as disclosed within
FIG. 1
so as to input various control data into the machine system in connection with the controlled positioning of the various operative components of the insulation strapping machine of the present invention;
FIG. 11
is a schematic diagram similar to that of
FIG. 10
showing, however, an automatic screen which is also viewable upon the machine or system operator console and employed in conjunction with the operation of the insulation strapping machine or system of the present invention as disclosed within
FIG. 1
so as to automatically control the various operative components of the insulation strapping machine of the present invention;
FIG. 12
is a schematic diagram similar to that of
FIGS. 10 and 11
showing, however, a manual screen which is also viewable upon the machine or system operator console and employed in conjunction with the operation of the insulation strapping machine or system of the present invention as disclosed within
FIG. 1
so as to manually control the various operative components of the insulation strapping machine of the present invention; and
FIG. 13
is a schematic diagram of the hydraulic control system showing the pump and reservoir components fluidically connected to the various hydraulic cylinders, operatively associated with the longitudinally movable insulation article, material, or package compressors, the vertically movable platen, and the vertically movable package stop member, so as to operatively control such components so as to achieve the various dispositions of such components.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the drawings, and more particularly to
FIG. 1
thereof, a first embodiment of a new and improved insulation strapping machine or system which has been constructed in accordance with the teachings and principles of the present invention is disclosed and is generally indicated by the reference character
10
. In accordance with this first embodiment of the insulation strapping machine or system
10
, it is noted that a strapping or packaging station is provided or formed at
12
, and operatively associated with the strapping or packaging station
12
there is provided an infeed or entry conveyor
14
for infeeding articles, packages, or materials to be strapped or packaged, and a discharge or exit conveyor
16
for removing articles, packages, or materials which have been strapped or packaged whereby the flow direction of the articles, packages, or materials to be strapped or packaged is from right to left and is denoted by the arrow F. An operator control console, from which the insulation strapping or packaging machine or system
10
can be controlled, is disclosed at
18
and is seen to be disposed adjacent to or within the nearby vicinity of the entry or infeed conveyor
14
and the strapping or packaging station
12
.
With additional reference being made to
FIG. 2
, a second embodiment of a new and improved insulation strapping machine or system which has also been constructed in accordance with the principles and teachings of the present invention is disclosed and is generally indicated by the reference character
210
. It is to be noted that in accordance with this second embodiment of the insulation packaging or strapping machine or system
210
, this second embodiment of the insulation strapping or packaging machine or system
210
. is substantially the same as the first embodiment of the insulation strapping or packaging machine or system
10
shown in
FIG. 1
except that the direction of flow of the articles, packages, or materials to be strapped or packaged is from left to right as denoted by the arrow F′ and the operator console
218
is disposed upon the left side of the strapping or packaging station
212
so as to be disposed adjacent to the infeed or entry conveyor
214
. Accordingly, the insulation strapping or packaging machine or system of the present invention can in effect embody either one of the embodiments
10
or
210
depending upon the available layout space for the machine or system
10
,
210
within the particular production facility. It is also noted that while all further description of the insulation strapping machine or system will be in connecton with the first embodiment disclosed within
FIG. 1
, such description is equally applicable to the second embodiment disclosed within
FIG. 2
, and parts of the second embodiment disclosed within
FIG. 2
which correspond to similar parts of the first embodiment disclosed within
FIG. 1
have been designated by similar reference characters within the 200 series.
With particular reference now being made to
FIGS. 1 and 3
, the insulation strapping or packaging machine
10
is seen to comprise a main framework
20
upon which a vertically reciprocable platen
22
is movably mounted. More particularly, opposite ends of the platen
22
are fixedly mounted upon platen support frames
24
,
26
which are slidably disposed upon fixed upstanding masts
28
,
30
which are located at opposite ends of the main framework
20
. Platen
22
is adapted to be driven in the upward direction by means of a pair of hydraulic cylinder assemblies
32
,
34
, however, the platen
22
is permitted to move downwardly under gravitational forces, all in accordance with a hydraulic control circuit which will be briefly discussed hereinafter. The cylinder members
36
,
38
of the hydraulic cylinder assemblies
32
,
34
are operativley connected to and supported upon upstanding stanchions
40
,
42
, while the piston rods
44
,
46
of the hydraulic cylinder assemblies
32
,
34
are operatively connected to the platen support frames
24
,
26
. The upstanding support stanchions
40
,
42
are of course suitably affixed, such as, for example, by suitable bolt fasteners, to the region of the facility floor
48
which effectively defines the bottom of the strapping or packaging station
12
.
A plurality of strapping heads, such as, for example four strapping heads
50
,
50
,
50
,
50
, are fixedly mounted upon the platen
22
, and a corresponding number of strap dispenser mechanisms
52
,
52
,
52
,
52
are mounted upon the facility floor
48
at the operator console end of the machine or system
10
so as to respectively provide strapping members or material
54
,
54
,
54
,
54
to the strapping heads
50
,
50
,
50
,
50
. The strapping heads
50
,
50
,
50
,
50
are of course adapted to secure the strapping material or members
54
,
54
,
54
,
54
around the articles, packages, or materials which are deposited or fed into the strapping or packaging station
12
by means of the infeed or entry conveyor
14
, and the strapping or packaging station
12
also comprises a roller conveyor assembly
55
comprising a plurality of conveyor rollers
56
, as best seen in
FIG. 6
, upon which the articles, packages, or materials to be strapped or packaged are supported while such articles, packages, or materials are being strapped or packaged with the strapping materials or members
54
,
54
,
54
,
54
by means of the strapping heads
50
,
50
,
50
,
50
.
In order to properly achieve the strapping or packaging of the particular articles, packages, or materials at the strapping or packaging station
12
by means of the strapping heads
50
,
50
,
50
,
50
, a plurality of longitudinally movable, transversely spaced package, article, or material compressors
58
,
58
,
60
,
60
,
60
,
60
,
60
,
60
,
62
,
62
are disposed in opposed sets or pairs which are disposed upon opposite sides of the centerline
64
of the roller conveyor assembly
55
and adjacent opposite ends of the roller conveyor assembly
55
. The longitudinally movable compressors
58
-
62
operatively cooperate with the vertically movable platen
22
so as to in effect define a machine package cavity
66
within which the articles, packages, or materials to be strapped or packaged are disposed or confined during strapping or packaging operations, and as will be explained more fully hereinafter, the longitudinally movable compressors
58
-
62
are moved longitudinally inwardly toward each other so as to compress the articles, packages, or materials to a predetermined degree whereupon, while the articles, packages, or materials are disposed in their compressed state, the strapping heads
50
,
50
,
50
,
50
can be activated so as to secure strapping materials or members
54
,
54
,
54
,
54
around the compressed articles, packages, or materials.
In order to achieve, in effect, the circumferential disposition of the strapping materials or members
54
,
54
,
54
,
54
around the compressed articles, packages, or materials disposed at the strapping or packaging station
12
, eight vertical chute members
68
are arranged in oppositely disposed pairs or sets and project upwardly above the roller conveyor assembly
55
as best seen in FIG.
3
and as can also be appreciated from
FIGS. 1 and 6
. The vertical chute members
68
are disposed more remote from the centerline
64
of the roller conveyor assembly
55
than the longitudinally movable compressors
58
-
62
and are transversely spaced so as to in effect be transversely aligned with spaces
69
defined between adjacent ones of the compressors
58
-
62
. In this manner, the vertical chute members
68
are able to be longitudinally aligned with four horizontally disposed, longitudinally extending chute members
70
which are defined upon the platen
22
, as best seen in
FIGS. 1 and 3
, as well as four longitudinally extending chute members
72
provided or defined beneath the roller conveyor assembly
55
as best seen in FIG.
3
. It may thus be appreciated that the horizontally disposed chute members
70
provided upon the platen
22
, the vertically disposed chute members
68
, and the horizontally disposed chute members
72
define substantially continuous circuitous conduits which encircle the articles, packages, or materials to be strapped or packaged at the strapping or packaging station
12
so as to guide the strapping materials or members
54
such that the strapping materials or members
54
can be properly secured around the packages, article, or materials to be strapped or packaged.
With reference now being made to
FIGS. 7 and 8
, further details of the longitudinally movable compressors will become further apparent, although for purposes of the discussion herein, and as explained hereinafter, only a description of the compressors
60
will be provided. It is initially noted, for example, that each one of the compressors
60
comprises a pair of transversely spaced upper sections
74
,
74
and a pair of transversely spaced lower sections
76
,
76
wherein the upper and lower sections
74
,
74
,
76
,
76
are adapted to be telescopically vertically movable with respect to each other such that the entire vertical extent of each compressor
60
can be operationally varied as will become more apparent hereinafter.
More particularly, the upper compressor sections
74
,
74
are vertically movable with respect to the lower compressor sections
76
,
76
, and in order to achieve such telescopic or relative movement of the upper compressor sections
74
,
74
with respect to the lower compressor sections
76
,
76
, a coil spring mechanism
78
is disposed within respective spaces defined between the transversely spaced upper sections
74
,
74
and the transversely spaced lower sections
76
,
76
. A first end of the coil spring mechanism
78
is in abutment with an upper frame member
80
, which fixedly interconnects the upper end portions of the upper compressor sections
74
,
74
, and a second opposite end of the coil spring mechanism
78
is in abutment with a lower frame member
82
which fixedly interconnects the lower end portions of the lower compressor sections
76
,
76
. In this manner, the upper compressor sections
74
,
74
are normally biased away from the lower compressor sections
76
,
76
whereby each one of the compressors
60
is normally disposed or extended to its full vertical extent or state. The compressors
58
-
62
are thus adapted to be vertically telescopically compressed by means of the platen
22
when the platen
22
is lowered so as to cooperate with the platen
22
in defining the aforenoted machine package cavity
66
.
With continued reference being made to
FIGS. 7 and 8
, it is further appreciated that the lower frame member
82
is provided with three transversely spaced semi-circular shaped grooves or arcuate portions
84
as a result of which each one of the compressors
60
is adapted to be movably and suportably mounted upon upper surface portions of three, individual, adjacent ones of the conveyor rollers
56
. The semi-circular or arcuate shaped portions
84
of the compressors
60
are also formed from a suitable bearing material, such as, for example, ultra-high molecular weight polyethylene (UHMWPE), so as to facilitate the relative sliding movement of the compressors
60
with respect to and upon the upper surface portions of the conveyor rollers
56
.
In order to actuate or move each one of the compressors
60
between their opened positions at which they are disposed relatively remote from the roller conveyor centerline
64
as shown in
FIG. 6
, to their closed positions at which they are disposed relatively closer to the roller conveyor centerline
64
, each one of the compressors
60
is provided with a pair of dependent actuator bars
86
which are integral with the lower frame member
82
and which are transversely spaced from each other so as to in effect straddle the middle one of the three conveyor rollers
56
upon which the particular compressor
60
is slidably disposed. The actuator bars
86
,
86
extend downwardly so as to extend between adjacent ones of the conveyor rollers
56
and to extend below the surface of the roller conveyor
55
as defined by the individual conveyor rollers
56
, and are adapted to be fixedly connected, such as, for example, by means of suitable bolt fasteners, to a pair of longitudinally spaced compressor carriers
88
,
88
which are best seen as illustrated in FIG.
9
.
The carriers
88
,
88
are adapted to be slidably mounted upon a pair of transversely spaced, longitudinally extending track members
90
,
90
which form part of a track assembly or framework
92
, and a longitudinally central weldment
94
fixedly interconnects oppositely disposed longitudinally central portions of each track member
90
,
90
. A pair of hydraulic cylinder assemblies
96
,
96
are operatively connected between the weldment
94
and the compressor carriers
88
,
88
so as to provide actuation of the compressor carriers
88
,
88
, and therefore, the compressors
58
-
60
, as desired in connection with the performance of a package, article, or material strapping or packaging operation as will be described hereinafter. It is noted that the hydraulic cylinder assemblies
96
,
96
are disposed upon opposite sides of, and are transversely offset from, the longitudinal centerline
97
of the track assembly or framework
92
.
More particularly, it is seen that each one of hydraulic cylinder assemblies
96
,
96
is seen to comprise a hydraulic cylinder
98
having a piston rod
100
operatively associated therewith. The rod end of each hydraulic cylinder
98
is fixedly attached to the weldment
94
while the free end of each piston rod
100
is fixedly attached to a respective one of the compressor carriers
88
. The hydraulic cylinder assemblies
96
,
96
are also noted as being oriented in opposite senses, that is, one of the hydraulic cylinders
98
projects longitudinally to the right of the weldment
94
, as viewed in
FIG. 9
, while the other one of the hydraulic cylinders
98
projects longitudinally to the left of the weldment
94
, and similarly for the piston rods
100
,
100
. In this manner, when the hydraulic cylinder assemblies
96
,
96
are actuated whereby the piston rods
100
,
100
are simultaneously extended or projected out from their respective hydraulic cylinders
98
,
98
, the compressor carriers
88
,
88
, and therefore the compressors
58
-
62
attached thereto, will be moved away from each other, whereas conversely, when the hydraulic cylinder assemblies
96
,
96
are actuated whereby the piston rods
100
,
100
are simultaneously contracted or drawn into their respective hydraulic cylinders
98
,
98
, the compressor carriers
88
,
88
, and therefore the compressors
58
-
62
attached thereto, will be moved toward each other.
It is to be lastly noted that, with respect to the compressors
58
-
62
, all of the compressors
58
-
62
have substantially the same identical structure, so as to be capable of the same movement upon the roller conveyors
56
, and to be capable of being connected to the compressor carriers
88
,
88
so as to be actuated by the hydraulic cylinder assemblies
96
,
96
, with the exception that the compressors
58
,
58
,
62
,
62
in effect comprise right-hand or left-hand compressors depending upon their relative disposition within the compressor array as shown in FIG.
6
. Each of the compressors
58
,
58
,
62
,
62
comprises only one upper section
74
and one corresponding lower section
76
, and such upper and lower sections
74
,
76
are disposed upon one side of the coil spring assembly
78
so as to therefore form, in effect, either a right-hand compressor or left-hand compressor. The left-hand or right-hand compressors
58
,
58
,
62
,
62
will therefore be disposed within the compressor array shown in
FIG. 6
such that the compressor sections
74
,
76
are disposed toward the exterior of the compressor array while the coil spring assemblies are disposed toward the interior of the compressor array. In a similar manner, each one of such left-hand or right-hand compressors
58
,
58
,
62
,
62
only comprises a single carrier actuator bar
86
depending downwardly from the lower frame member
82
. This structure of the compressors
58
,
58
,
62
,
62
enables all of the compressors to be spatially accommodated within the strapping or packaging station
12
without requiring the strapping or packaging station
12
to be increased any further in size.
Referring again to
FIG. 6
, in accordance with a unique feature of the present invention, and at a location disposed adjacent to the exit side of the roller conveyor assembly
55
, a movable section
102
, which has a non-powered roller conveyor member
101
mounted thereon, is provided within the roller conveyor assembly
55
in lieu of one of the conveyor rollers
56
. More particularly, the movable section
102
can be moved upwardly so as to be disposed or projected above the surface or level of the roller conveyor
55
and thereby effectively form a package stop assembly, as will be more fully discussed hereinafter, or can be moved downwardly to its normal position or state so as to in effect be a part of or incorporated within the roller conveyor assembly
55
. Opposite longitudinal ends of the package stop assembly
102
are mounted upon fixed support or framework assemblies
104
,
104
, and the upper surface portions of the fixed support or framework assemblies
104
,
104
are disposed at an elevation or level just below the upper surface level of the roller conveyor assembly
55
so as not to interfere with the function of the roller conveyor assembly
55
with respect to the conveyance of packages, articles, or materials to be discharged from the strapping or packaging station
12
.
With additional reference being made to
FIGS. 4
,
5
a,
and
5
b,
the actuation system for the package stop assembly
102
will now be described. Each one of the fixed support or framework assemblies
104
is seen to comprise a horizontally disposed support bar or frame member
106
, and a vertically dependent support bar or frame member
108
which is integrally connected to the longitudinally inner end portion of the horizontally disposed support bar or frame member
106
such that the frame members
106
and
108
together form a lower frame member
109
. An upper cam follower
110
is fixedly disposed within the longitudinally inner upper end portion of each lower frame member
109
, and the upper cam follower
110
is adapted to be disposed within and thereby operatively cooperate with a vertical groove
112
defined within a vertically movable upper frame member
114
, as best seen in
FIG. 5
b,
upon which each opposite end of the non-powered conveyor roller
101
is mounted as also seen in FIG.
4
. Each upper frame member
114
is provided with a first aperture
116
within which the corresponding end of the non-powered conveyor roller
101
is mounted, and a second aperture
118
within which a lower cam follower
120
is disposed for projection into and operative cooperation with a vertical groove
122
defined within the lower frame member
109
.
When the package stop assembly
102
is disposed at its lowered position as illustrated in
FIG. 4
, the axis of the non-powered conveyor roller
101
and the axes of the upper cam followers
110
,
110
are coaxial with respect to each other. Consequently, it can be appreciated that the axes of the upper cam followers
110
,
110
and the lower cam followers
120
,
120
, as defined, in effect, by means of the apertures
116
and
118
of the upper frame member
114
as shown in
FIG. 5
b,
are offset or transversely spaced from each other by means of a space or gap O. This space or gap O remains constant throughout the vertical movements of the upper frame members
114
,
114
, relative to the lower frame members
109
,
109
, as the package stop assembly
102
is moved between its raised and lowered positions due to the aforenoted operative cooperation between the upper cam followers
110
,
110
of the lower frame members
109
,
109
and the vertical grooves
112
,
112
of the upper frame members
114
,
114
, and the lower cam followers
120
,
120
of the upper frame members
114
,
114
and the vertical grooves
122
,
122
of the lower frame members
109
,
109
so as to cause the package stop assembly
102
to move to its desired position in order to serve its purpose in connection with the operation of the insulation strapping machine of the present invention.
More particularly, as can be seen from
FIG. 5
a,
when the package stop assembly
102
is moved from its lowered. position, wherein the non-powered conveyor roller is denoted by its reference character
101
and the lower cam followers are denoted by the reference character
120
, to one of its raised positions, wherein the non-powered conveyor roller is alternatively denoted at
101
′ or
101
″ and the lower cam followers are denoted by the reference character
120
″, the previously noted constantly maintained offset disposition O defined between the lower cam followers
120
,
120
and the upper cam followers
110
,
110
causes the package stop assembly
102
to be tilted or inclined transversely whereby the non-powered conveyor roller
101
is in effect moved in a substantially arcuate manner and is ultimately disposed at the position noted at
101
″ which is located a distance I, of approximately 4.5 inches, inwardly with respect to the strapping or packaging station
12
and with respect to the original downward position of the non-powered conveyor roller as noted at the position
101
. This inward movement of the package stop assembly conveyor roller
101
permits package, article, or material loads of different length dimensions to be automatically centered within the strapping or packaging station
12
as will be more fully appreciated hereinafter when the automatic controls of the insulation strapping machine of the present invention are more fully discussed hereinafter.
In order to actuate or move the package stop assembly
102
between its lowered and raised positions, the longitudinally outer end portion of each horizontally disposed support bar or frame member
106
is fixedly attached to an upper portion of the machine frame
124
, and the lower end portion of each vertically disposed support bar or frame member
108
is fixedly secured to a horizontally disposed, longitudinally extending box beam member
126
which has opposite ends portions thereof likewise affixed to lower portions of the machine frame
124
. Longitudinally spaced central portions of the horizontally disposed box beam member
126
are provided with vertically disposed, longitudinally spaced upstanding guides
128
,
128
within which are fixedly housed a pair of hydraulic cylinders
130
,
130
for movably actuating the package stop assembly
102
. A longitudinally extending cross-bar
132
, having a box-beam structure similar to that of box beam member
126
, interconnects the longitudinally spaced, vertically disposed upper frame members
114
,
114
, and piston rods
134
,
134
of the hydraulic cylinders
130
,
130
are connected to the cross-bar
132
. Obviously, actuation of the hydraulic cylinders
130
,
130
causes extension of the respective piston rods
134
,
134
which elevate the package stop assembly
102
, and in particular, the non-powered conveyor roller
101
, through means of the cross-bar
132
and the upper frame members
114
,
114
so as to achieve movement of the package stop assembly
102
, and in particular, the non-powered roller
101
, as shown in
FIG. 5
a.
With reference being made to
FIGS. 10-12
of the drawings, control features unique to the operation of the present invention will now be described.
FIG. 10
is a schematic diagram of a load settings screen
136
which can be made to appear upon the operator console
18
and wherein various parameters, important to the proper operation of the insulation strapping machine
10
or
210
of the present invention, may be inputted into the machine's system whereby the various operative components of the machine
10
or
210
are disposed at predetermined initial positions and/or final positions as is operatively desirable. For example, it is important to initially dispose the longitudinally movable compressors
58
-
62
at predetermined opened positions with respect to each other so as to facilitate the insertion or introduction therebetween of the articles, packages, or materials to be strapped or packaged, as well as the subsequent strapping or packaging of the articles, packages, or materials. The compressors
58
-
62
should not, therefore, be disposed at an opened position which is, in effect, too small so as to prevent the insertion or introduction of the particular articles, packages, or materials into the space defined therebetween, however, such opened expanse or dimension should likewise not be too large because certain articles, packages, or materials need to be initially properly confined between the compressors
58
-
62
so as to be disposed in a proper orientation prior to commencement of the compression cycle of the machine and the subsequent strapping or packaging operation to be performed upon the articles, packages, or materials.
Accordingly, it is seen that the load settings screen
136
has a section entitled COMPRESSOR PRESET wherein several preset dimensions characteristic of the extent to which the compressors
58
-
62
can be initially opened may be pre-set into the system. In particular, the range to which the compressors
58
-
62
can be initially preset to their opened extent comprises seventy-four to one-hundred inches as defined between opposed ones of the compressors
58
-
62
, and the particular opened dimension is achieved by touching the window display section
138
of the load settings screen
136
which therefore activates such section
138
of the screen
136
. Using the UP and DOWN arrow control buttons
140
,
142
of the screen
136
, the particular dimension to which the compressors
58
-
62
are to be initially opened can be made to appear upon the window display section
138
of the screen
136
in a scrolled down or scrolled up manner in two inch increments, and when the particular dimension in fact appears upon the window display
138
, the same is highlighted by means of the white bordered region of the window display
138
as well as the white arrow adjacent to such white bordered region of the window display
138
. In order to enter such dimension into the machine's memory and activation system, an ENTER button
144
is then depressed. This preset dimension of the compressors
58
-
62
will then be attained when the strapping or packaging operational cycle is commenced by suitable control of the compressor hydraulic control cylinder assemblies
96
,
96
. Similar dimensional inputs may be achieved, in connection with the final opened extent to which the compressors
58
-
62
may be moved so as to achieve predetermined degrees or amounts of compression or compaction in connection with particular article, package, or material loads, by activating the COMPRESSOR FINAL window display section
146
of the screen
136
. The final dimension to which the compressors
58
-
62
will be moved is within the range of thirty to fifty-two inches, and such dimension may be altered or adjusted by means of scrolling up or scrolling down in one-inch increments using the UP and DOWN control arrow buttons
140
,
142
. The actual adjustable dimension to which the compressors
58
-
62
are actually moved is of course again controlled by means of the hydraulic cylinder assemblies
96
,
96
.
Still further, the insulation strapping machine of the present invention can also accommodate articles, packages, or materials of different lengths and can effectively longitudinally center such articles, packages, or materials within the strapping or packaging station
12
such that the strapping or packaging members
54
are properly positioned upon and disposed around such articles, packages, or materials. Accordingly, the load settings screen
136
further comprises a LOAD LENGTH section which comprises a window display section
148
wherein different load length dimensions are displayed in one-inch increments, the range of the load length dimensions being variable between forty-five and fifty-three inches. Inputting a particular length dimension corresponding to the length of the particular article, package, or material load to be strapped or packaged serves to adjust the disposition of the package stop assembly
102
by means of the hydraulic control cylinders
130
,
130
.
It is further noted in connection with the operator console
18
that ten function buttons F
1
-F
10
are provided upon the console
18
, and these ten function buttons F
1
-F
10
can be utilized by depressing individual ones of such buttons F
1
-F
10
so as to input different sets or combinations of the preset dimensions relating to the compressors
58
-
62
and the package stop assembly
102
into the machine's computer memory once the different dimensional parameters have been individually entered or selected. By subsequently depressing the particular function button F
1
-F
10
, that particular set or combination of dimensional parameters or values can be readily recalled from the machine memory whereby the individual dimensions do not have to be re-entered individually into the machine memory.
It is still further noted that in connection with the load settings screen
136
, there is also a display button or window
150
entitled RETURN TO AUTO whereby depressing the same changes the display of the screen portion of the operator console
18
to another screen called the automatic screen
152
which is illustrated in FIG.
11
. In connection with the automatic screen
152
, it is of course noted from
FIG. 11
that only the screen
152
per se has changed, the remainder of the operator console
18
being the same as in connection with the load settings screen
136
of FIG.
10
. Accordingly, in order to retrieve or recall particular dimensional settings of the compressors
58
-
62
and the package stop assembly
102
from the machine computer memory, the particular one of the function keys or buttons F
1
-F
10
may be depressed. In addition, it is noted that the automatic screen
152
has displays
154
,
156
,
158
which respectively display the particular dimensions corresponding to the compressor opened position, the compressor closed position, and the package length dimension which were preset data entered upon the load settings screen
136
as noted hereinbefore.
Still further, the automatic screen
152
also comprises a DUCT WRAP ON control button
160
which when depressed or touched serves to effectively tell the machine that duct wrap material is being strapped or packaged at the strapping or packaging station
12
whereby the platen
22
is controlled by means of the platen hydraulic cylinder assemblies
32
,
34
in such a manner that the platen
22
is lowered to an elevation level of approximately four inches above the top of the duct wrap material or load. The hydraulic cylinder assemblies
32
,
34
are appropriately controlled in this manner by means of proximity switches, not shown, disposed upon the machine framework
124
. The reason that the platen
22
is controlled in such a manner, that is, the platen
22
is lowered to an elevation such that a space of approximately four inches is permitted to remain above the duct wrap load or material to be compressed and strapped or packaged, is that the compression and strapping or packaging operations of duct wrap material results in substantial vertical growth of the duct wrap material which must be accommodated so as to permit the strapping members
54
to properly strap, bind, or package the duct wrap material without experiencing failure.
On the other hand, if substantial compaction of the duct wrap material is in fact desired or required, the machine of the present invention can in fact accommodate such additional compaction of such material with its enhanced or increased density characteristics. In accordance with this mode of operation, the DUCT WRAP ON control button
160
is not depressed and the 4 STRAP MODE control button
162
is touched or depressed whereby the aforenoted proximity switch detectors, not shown, are effectively disabled, and an electric eye sensor system, also not shown, mounted upon the platen
22
detects the upper surface of the article, package, or material and controls the platen hydraulic cylinder assemblies
32
,
34
such that the movement of the platen is halted so as to permit the platen
22
to abut the top of the article, package, or material. Consequently, no growth of the load will permitted, whereby as a result of the compaction or compression of the package, article, or material load, substantial forces will be generated by the compressed or compacted load and impressed upon the strapping members
54
. Therefore, in accordance with this mode of operation, the strapping heads
50
will undergo an additional strapping cycle whereby an additional four strapping members
54
will be disposed around the already strapped or packaged load such that failure of the strapping members is effectively prevented. Still further, if, in lieu of strapping or packaging duct wrap material, it is desired to strap or package standard insulation material, which may in fact be compressed or compacted to a greater extent or density than duct wrap material, then again, the DUCT WRAP ON control button
160
is not depressed or touched, and neither is the 4 STRAP MODE control button
162
. As a result, the platen
22
will be moved downwardly so as to abut the top of the package, article, or material load, and only four strapping members
54
will be affixed around the package, article, or material load.
Other important control buttons incorporated within the automatic screen
152
is the RELEASE LOAD control button
164
which when pushed, depressed, or touched initiates operation of the machine
10
or
210
in a continuous cycle automatic mode, whereas when the SEMI-AUTO LOAD RELEASE ENABLED control button
166
is touched, pushed, or depressed, the various machine operations comprising only a single operative cycle, such as, for example, infeed of the load by the infeed or entry conveyor
14
and the roller conveyor assembly
55
, actuation of the package stop assembly
102
, actuation of the platen
22
and the compressors
58
-
62
, actuation of the strapping heads
50
, retraction of the platen
22
and the compressors
58
-
62
, and actuation of the roller conveyor assembly
55
and the exit or discharge conveyor
16
, is initiated. Still further, automatic screen
152
also includes a SELECT AUTO SETUP control button
168
which permits the operator to return to the load settings screen
136
of
FIG. 10
, and a SELECT MANUAL MODE control button
170
which permits the operator to change display screens and go to the manual screen
172
illustrated in FIG.
12
.
As illustrated in
FIG. 12
, the manual screen
172
is essentially self-explanatory. More particularly, PLATEN UP and PLATEN DOWN control buttons
174
and
176
respectively permit the operator to manually control the upward and downward movements of the platen
22
, and similarly for the PKG STOP UP and PKG STOP DOWN control buttons
178
and
180
which permit the operator to control the upward and downward movements of the package stop assembly
102
. Still further, similar operator control of the compressors
58
-
62
is achieved by means of the SIDE COMP IN and SIDE COMP OUT control buttons
182
and
184
, and likewise in connection with the CONVEYOR FORWARD and CONVEYOR REVERSE control buttons
186
and
188
. It is to be noted that unlike the automatic preset or predetermined movements of the platen
22
, the compressors
58
-
62
, and the package stop assembly
102
as may be achieved by means of the aforenoted operation of the load settings screen
136
and the automatic screen
152
, manipulation or actuation of the various control buttons
174
-
188
simply achieve the particular movements of the particular machine components only so long as the control buttons
174
-
188
are respectively pushed, touched, or depressed. An additional operator control button labelled APPLY STRAPS is denoted at
190
, and as a result of the depression, touching, or pushing of such control button, the strapping heads
50
are activated so as to initiate a single strapping cycle. Accordingly, further pushing, touching, or depression of the control button
190
results in additional strapping cycles being performed whereby multiple strapping members
54
may be applied at the same locations or positions upon a particular article, package, or material load disposed at the strapping or packaging station. Lastly, the control button entitled SELECT AUTO MODE and designated by reference character
192
enables the operator to change display screens and access the automatic screen
152
as disclosed in FIG.
11
.
With reference lastly being made to
FIG. 13
, a simplified hydraulic control circuit for controlling the relative dispositions of the compressor hydraulic cylinder assemblies, the platen hydraulic cylinder assemblies, and the package stop hydraulic cylinder assemblies is disclosed and is generally indicated by the reference character
300
. The hydraulic cylinders for actuating the compressors
58
-
62
are indicated at
98
,
98
, the hydraulic cylinders for actuating the platen
22
are indicated at
36
,
38
, and the hydraulic cylinders for actuating the package stop assembly
102
are indicated at
130
,
130
. An adjustable pump P, driven by means of a motor M, is disposed within a reservoir or tank
302
, and it is noted that the pump P can output pressure at 1800 psi. The fluidic output of the pump P is conducted into a first conduit
304
which is fluidically connected to conduits
306
,
308
,
310
so as to respectively supply hydraulic fluid to three four-position valves (4PV)
312
,
314
,
316
which have conventionally known structure. The output sides of the four-position valves
312
,
314
,
316
are fluidically connected to additional conduits
318
,
320
,
322
which serve to supply hydraulic fluid to the lower ends of each one of the hydraulic cylinders
98
,
98
,
36
,
38
,
130
,
130
through means of fluid conduits
324
,
326
,
328
which fluidically interconnect the lower ends of the hydraulic cylinders
98
,
98
,
36
,
38
,
130
,
130
. In this manner, when each one of the four-position valves
312
,
314
,
316
is disposed, for example, at a first predetermined position, hydraulic fluid is supplied to the lower ends of the hydraulic cylinders
98
,
98
,
36
,
38
,
130
,
130
so as to cause extension of their respective piston rods and thereby cause longitudinal separation or opening of the compressors
58
-
62
, elevation of the platen
22
, and upward movement of the package stop assembly
102
.
It is further appreciated that the upper ends of the compressor hydraulic cylinders
98
,
98
are fluidically interconnected by means of a conduit
330
, while the upper ends of the package stop assembly hydraulic cylinders
130
,
130
are similarly fluidically interconnected by means of a conduit
332
. Conduit
330
is also fluidically connected to the four-position valve
314
by means of a conduit
334
, while conduit
332
is similarly fluidically connected to the four-position valve
316
by means of a conduit
336
. In this manner, when the four position valves
314
and
316
are operatively controlled so as to be moved to predetermined second positions, as is well-known in the art, hydraulic fluid is able to be supplied to the upper ends of the hydraulic cylinders
98
,
98
and to the upper ends of the hydraulic cylinders
130
,
130
so as to respectively move their piston rods downwardly whereby the compressors
58
-
62
are moved inwardly toward each other so as to achieve compression or compaction of the particular articles, packages, or materials disposed at the strapping or packaging station
12
, and the package stop assembly
102
is lowered. It is noted that a separate fluid conduit is not necessarily provided for fluidically interconnecting the upper ends of the platen hydraulic cylinders
36
,
38
because when the four-position valve
312
is moved, for example, to its second predetermined position, the lower ends of the hydraulic cylinders
36
,
38
will be fluidically connected to the tank or reservoir
302
through means of the four-position valve
312
whereby the weight of the platen
22
will cause the piston rods of the hydraulic cylinders
36
,
38
to simply move downwardly under gravitational forces so as to permit the platen
22
to be lowered to a predetermined elevational position in accordance with the controlled operation of the four-position valve
312
.
Thus, it may be seen or appreciated that the insulation strapping machine of the present invention has several unique structural and operational features incorporated therein so as to provide the strapping or packaging art with improved performance characteristics. It is additionally noted, for example, that as a result of fabricating the compressor hydraulic cylinders
98
,
98
with 3.25 inch diameter bores, and with the use of pump P outputting hydraulic pressure at 1800 psi, each one of the compressors
58
-
62
is able to generate 10,000 pounds of force which enables compression or compaction of articles, packages, or materials to a predetermined degree which has not been able to be heretofore accomplished in the art. It is also noted that the various structural components of the machine, for example, the machine frame, the article or package compressors, the compressor carriers, and the like, are also all fabricated from 4150RS (ASME resulferized) alloy steel so as to be capable of generating and transmitting the substantial forces attendant the operation of the various components of the machine. Still further, by providing the package stop assembly
102
, and its attendant automatic control from the operator console
18
, different sized package, article, or material loads can be automatically longitudinally centered with respect to the packaging or strapping station
12
such that the strapping or packaging members
54
can be properly secured around the material, package, or article loads at the proper symmetric positions thereof. The size of the machine package cavity is also able to be controlled or predetermined, and in addition, different types of articles, packages, or materials are able to be strapped or package in accordance with different strapping or packaging modes.
Obviously, many variations and modifications of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.
Claims
- 1. An insulation strapping machine for strapping articles, packages, and materials, comprising:a roller conveyor assembly defining a strapping station and upon which an article to be strapped is supportably disposed; a platen disposed above said roller conveyor assembly; means operatively connected to said platen for vertically moving said platen toward and away from said roller conveyor assembly; at least one pair of opposed compressors movable longitudinally across said roller conveyor assembly toward and away from each other and cooperating with said platen and said roller conveyor assembly for defining a cavity within which an article is able to be volumetrically compressed, by said at least one pair of opposed compressors when said at least one pair of opposed compressors are moved toward each other, such that the compressed article can be strapped; a support member fixedly disposed at a longitudinally central position with respect to said roller conveyor assembly; means having first end portions thereof mounted upon said support member, and second end portions extending in opposite directions away from said support member and with respect to each other, and connected to a respective one of said at least one pair of opposed compressors, for simultaneously actuating both of said at least one pair of opposed compressors for movement toward and away from each other across said roller conveyor assembly such that said at least one pair of opposed compressors can together generate a compressive force, sufficient to volumetrically compress the article disposed within said cavity defined between said platen, said roller conveyor assembly, and said at least one pair of opposed compressors, when said at least one pair of opposed compressors are moved toward each other; and strapping means for applying strapping members to the compressed article to be strapped and disposed within said cavity defined between said platen, said roller conveyor assembly, and said at least one pair of opposed compressors.
- 2. The machine as set forth in claim 1, wherein:said at least one pair of opposed compressors comprises a plurality of compressors arranged in two sets of oppositely disposed paired compressors.
- 3. The machine as set forth in claim 2, wherein said means for actuating said plurality of compressors comprises:a plurality of first hydraulic cylinder assemblies; and a hydraulic pump fluidically connected to said first hydraulic cylinder assemblies for conducting hydraulic fluid to said plurality of first hydraulic cylinder assemblies.
- 4. The machine as set forth in claim 3, wherein:each one of said plurality of first hydraulic cylinder assemblies comprises a hydraulic cylinder having a bore 3.25 inches in diameter; and said hydraulic pump has an output pressure of 1800 psi.
- 5. The machine as set forth in claim 2, wherein said means for actuating said plurality of compressors comprises:a plurality of first hydraulic cylinder assemblies for initially disposing each one of said plurality of compressors at a first predetermined position prior to conmmencement of a compression operation in connection with an article to be strapped so as to permit an article to be properly accommodated within said machine article cavity, and for finally disposing each one of said plurality of compressors at a second predetermined position at the conclusion of said article compression operation so as to achieve proper compression of an article to be strapped.
- 6. The machine as set forth in claim 5, wherein:said first predetermined position of each one of said plurality of compressors defines a longitudinal extent between oppositely disposed pairs of said plurality of compressors which is within the range of seventy-four to one hundred inches, and said second predetermined position of each one of said plurality of compressors defines a longitudinal extent between oppositely disposed pairs of said plurality of compressors which is within the range of thirty to fifty-two inches.
- 7. The machine as set forth in claim 5, wherein:a lower frame member of each one of said plurality of compressors has at least one arcuately-configured portion defined therein so as to permit each one of said plurality of compressors to be movable along an upper surface portion of at least one roller member of said roller conveyor.
- 8. The machine as set forth in claim 7, further comprising:at least one track member disposed beneath said roller conveyor assembly; a compressor carrier provided for each one of said plurality of compressors comprising said two sets of oppositely disposed paired compressors wherein said compressor carriers are movably mounted upon said at least one track member; and at least one actuator bar depending downwardly from said lower frame member of each one of said plurality of compressors so as to be disposed between adjacent roller members of said roller conveyor assembly for connection to one of said compressor carriers; said plurality of first hydraulic cylinder assemblies having opposite ends thereof connected to said compressor carriers and said support member for moving said compressor carriers toward and away from each other when piston rod members of said first hydraulic cylinder assemblies are respectively contracted and extended.
- 9. The machine as set forth in claim 8, wherein:said plurality of first hydraulic cylinder assemblies have their piston rod members oppositely oriented with respect to each other and with respect to said support member such that when piston rod members of said plurality of first hydraulic cylinder assemblies are simultaneously contracted and extended, said plurality of compressors are simultaneously moved toward and away from each other.
- 10. The machine as set forth in claim 2, wherein:each one of said plurality of compressors comprises a vertically telescopic structure so as to cooperate with said platen in defining said cavity within which the article is to be compressed when said platen is moved to a predetermined position relative to said roller conveyor assembly.
- 11. The machine as set forth in claim 3, wherein said means operatively connected to said platen for vertically moving said platen toward and away from said roller conveyor assembly comprises:a pair of frame members within which opposite ends of said platen are mounted; and a plurality of second hydraulic cylinder assemblies operatively connected to said pair of frame members.
- 12. The machine as set forth in claim 11, wherein:said hydraulic pump is fluidically connected to said plurality of second hydraulic cylinder assemblies for conducting hydraulic fluid to said plurality of second hydraulic cylinder assemblies.
- 13. The machine as set forth in claim 1, further comprising:a package stop operatively associated with said roller conveyor assembly for abutting an article inserted into said strapping station and having a predetermined length dimension; and means for controlling the disposition of said package stop in view of said predetermined length dimension of the article so as to center the article to be strapped within said strapping station as considered along its length dimension.
- 14. The machine as set forth in claim 13, wherein:said package stop comprises a roller incorporated within said roller conveyor assembly.
- 15. The machine as set forth in claim 13, wherein:said package stop is movable between a first lowered position at which said package stop roller is incorporated within said roller conveyor assembly, and a second elevated position at which said package stop roller abuts an article to be strapped at said strapping station so as to center the article to be strapped at said strapping station as considered along its length dimension.
- 16. The machine as set forth in claim 15, wherein:said package stop is movable between a plurality of elevated positions such that said package stop roller can center articles, as considered along its length dimension, having length dimensions which are within the range of forty-five to fifty-three inches.
- 17. The machine as set forth in claim 13, further comprising:actuating means for moving said package stop in a substantially arcuate manner so as to move said package stop roller inwardly with respect to said strapping station.
- 18. The machine as set forth in claim 17, wherein said actuating means comprises:upper and lower relatively movable frame members; grooves respectively defined within said upper and lower frame members; and at least one pair of cam followers respectively disposed upon said lower and upper frame members for respective cooperative movement within said grooves of said upper and lower frame members.
- 19. The machine as set forth in claim 18, wherein:said upper and lower cam followers are offset with respect to each by means of a constant amount such that as said upper and lower frame members are moved relative to each other, said upper and lower frame members are caused to rotate with respect to each other so as to achieve said arcuate movement of said package stop roller.
- 20. The machine as set forth in claim 3, further comprising:a package stop operatively associated with said roller conveyor assembly for movement between a first lowered position at which said package stop permits an article to be discharged from said roller conveyor assembly, and a second elevated position at which said package stop abuts an article to be strapped at said strapping station so as to center the article to be strapped, as considered along its length dimension, at said strapping station in preparation for a strapping operation; and a plurality of third hydraulic cylinder assemblies operatively connected to said package stop for controlling said movement of said package stop between said first and second lowered and elevated positions; said hydraulic pump being fluidically connected to said plurality of third hydraulic cylinder assemblies for conducting hydraulic fluid to said plurality of third hydraulic cylinder assemblies.
- 21. The machine as set forth in claim 1, wherein:said at least one pair of opposed compressors can together generate a compressive force, sufficient to volumetrically compress the article disposed within said cavity defined between said platen, said roller conveyor assembly, and said at least one pair of opposed compressors, of at least ten thousand pounds.
- 22. The machine as set forth in claim 2, wherein said strapping means comprises:a plurality of first horizontally disposed strapping chute members defined upon said platen; a plurality of second vertically disposed strapping chute members interposed between adjacent ones of said plurality of compressors disposed within said two sets of oppositely disposed paired compressors; and a plurality of third horizontally disposed strapping chute members disposed beneath said roller conveyor assembly; said first, second, and third strapping chute members together defining substantially continuous circuitous conduits disposed around the article to be strapped at said strapping station.
US Referenced Citations (10)