The present disclosure relates generally to insulative technologies and structures, and more particularly, to improved insulation panels, e.g., for use in insulating edifices, such as residential and commercial buildings.
The incorporation of a wall cavity to increase thermal resistance began more than 350 years ago with a post-and-beam construction method known as wattle and daub. While there have been advancements in the materials of construction, the construction methods themselves have remained much the same, without any significant variation in the employment of stud and cavity insulation.
Industry practice (for residential buildings) typically includes latex-painted ½″ gypsum board, a 6 mm poly vapor barrier, 2″×4″ or 2″×6″ cavity insulated framing, ½″ plywood or OSB sheathing, Tyvek house wrap, a ½″-¾″ air gap, and brick masonry cladding. This method, however, presents certain inefficiencies and challenges. For example, moist air often penetrates the building envelope, which contacts the vapor barrier and becomes heated by the indoor climate only to cool and condense, thereby dampening the insulation contained within the wall cavity. This dampening not only renders the insulation less efficient, but can cause a build-up of moisture resulting in the growth of mold spores, which can ultimately spread through the wall and into the interior of the building. Additionally, known methods of insulation are not only time-consuming, but often complex, expensive, and prone to energy losses that result in thousands of dollars per year in wasted heating costs.
Accordingly, there remains a need for insulation and methodologies that can be employed easily in a cost-effective manner to reduce energy loss.
In one aspect of the present disclosure, a panel is disclosed for use in insulating an edifice that includes a first pane, a second pane in engagement with the first pane so as to define a channel therebetween, a clip in engagement with the first and second panes, and an insulator including an upper portion positioned within the clip.
In certain embodiments, the first and second panes may each include a plurality of engageable connectors to facilitate connection of the first and second panes.
In certain embodiments, the connectors on the first pane may be positioned on an inner surface of the first pane, and the connectors on the second pane may be positioned on an inner surface of the second pane facing the inner surface of the first pane.
In certain embodiments, the connectors on the first and second panes may be fused together.
In certain embodiments, the clip may include an inner arm, an outer arm, and a saddle that extends between the inner and outer arms.
In certain embodiments, the clip may be generally H-shaped in configuration.
In certain embodiments, the inner and outer arms may each define a length, wherein the length of the inner arm is greater than the length of the outer arm so as to define an extension that is configured and dimensioned to receive a plurality of fasteners to facilitate connection of the panel to the edifice.
In certain embodiments, the clip may define first and second chambers that are positioned between the inner and outer arms on opposite sides of the saddle. In such embodiments, the second chamber may be configured and dimensioned to receive the insulator.
In another aspect of the present disclosure, a system is disclosed for use in insulating an edifice, including first and second panels that are configured and dimensioned for engagement with each other.
The first panel includes inner and outer panes defining a channel therebetween, a clip in engagement with the inner and outer panes, and an insulator including an upper portion that is positioned within the clip.
The second panel includes inner and outer panes defining a channel therebetween that is configured and dimensioned for drainage and air flow, a clip in engagement with the inner and outer panes, and an insulator including an upper portion positioned within the clip of the second panel, and a lower portion positionable within the clip of the first panel.
In certain embodiments, the first and second panels may be identical.
In certain embodiments, the inner and outer panes of the first and second panels may each include a plurality of engageable connectors to facilitate connection of the first and second panes. In certain embodiments, the connectors may be located within the channels defined between the inner and outer panes. In certain embodiments, the connectors included on each inner pane may be fused to the connectors included on each outer pane.
In certain embodiments, the clip of each panel may include a first arm, a second arm, and a saddle that extends between the first and second arms so as to define upper and lower chambers positioned between the first and second arms on opposite sides of the saddle.
In certain embodiments, the first and second panels may be arranged in vertical relation. In other embodiments, the first and second panels may be arranged in horizontal relation.
In certain embodiments, the insulator of the second panel may be positionable within the upper chamber defined by the clip of the first panel.
In another aspect of the present disclosure, a panel clip is disclosed for use in insulating an edifice. The panel clip includes a first arm defining an outer surface having a plurality of connectors, a saddle that extends from the first arm, and a second arm that is connected to the saddle opposite the first arm such that the clip is generally H-shaped in configuration.
The first and second arms of the panel clip each define a length. In certain embodiments, the length of the first arm may be greater than the length of the second arm so as to define an extension configured and dimensioned to receive a plurality of fasteners.
In certain embodiments, a system for use in insulating an edifice incorporates a starter track, which is a portion of the system that is configured to secure insulative panels to the foundation wall of the edifice. In an embodiment, the starter track is configured, dimensioned, and adapted to receive a lowermost set of insulative panels including panes and an insulator and to secure these insulative panels including panes and an insulator to the foundation wall of the edifice.
In an embodiment, a panel for use in insulating an edifice comprises a first pane; a second pane in engagement with the first pane so as to define a channel therebetween; a clip in engagement with the first and second panes; and an insulator including an upper portion positioned within the clip.
In an embodiment, a system for use in insulating an edifice, comprises a first panel comprising first inner and outer panes defining a first channel therebetween; a first clip in engagement with the first inner and outer panes; and a first insulator including an upper portion positioned within the first clip; and a second panel engageable with the first panel, the second panel comprising second inner and outer panes defining a second channel therebetween configured and for drainage and air flow; a second clip in engagement with the second inner and outer panes; and a second insulator including an upper portion positioned within the second clip of the second panel, and a lower portion positionable within the first clip of the first panel.
In an embodiment, a panel clip for use in insulating an edifice, the panel clip comprising a first arm defining an outer surface including a plurality of connectors; a saddle extending from the first arm; and a second arm connected to the saddle opposite the first arm such that the panel clip is generally H-shaped in configuration.
Additional features and advantages of an embodiment will be set forth in the description which follows, and in part will be apparent from the description. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the exemplary embodiments in the written description and claims hereof, as well as the appended drawings.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
The present disclosure can be better understood by referring to the following figures. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the disclosure. In the figures, reference numerals designate corresponding parts throughout the different views.
The present disclosure is here described in detail with reference to embodiments illustrated in the drawings, which form a part here. Other embodiments may be used and/or other changes may be made without departing from the spirit or scope of the present disclosure. The illustrative embodiments described in the detailed description are not meant to be limiting of the subject matter presented here.
Reference will now be made to the exemplary embodiments illustrated in the drawings, and specific language will be used here to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Alterations and further modifications of the inventive features illustrated here, and additional applications of the principles of the inventions as illustrated here, which would occur to one skilled in the relevant art and having possession of this disclosure, are to be considered within the scope of the invention. Throughout the present disclosure, the terms “front,” “rear,” “upper,” “lower,” “inner,” “outer,” etc. are used in a relative capacity, and should be interpreted in accordance with the perspective shown in the corresponding figure(s).
This specification relates generally to insulative technologies and structures, and more particularly, to improved insulation panels for use in insulating an edifice in residential and/or commercial applications, e.g., a home, an office building, etc., and provide a number of benefits over known technologies. For example, the present disclosure describes insulative panels, and corresponding methods of use and installation, that can be easier to install than conventional insulation and more resistant to thermal energy losses.
With reference to
The panes 102, 104 may be formed from any suitable insulative material, i.e., any material that limits heat conduction. For example, in one embodiment, the panes 102, 104 may be formed from polyethylene terephthalate (PET), e.g., to reduce material costs, and incorporate a “green” material.
The panes 102, 104 include respective inner surfaces 106, 108 (
In the embodiment seen in
In one embodiment of the disclosure, the panes 102, 104 each define a thickness of 3/16″. The thickness of the panes 102, 104, may be altered or varied in alternate embodiments of the present disclosure to suit a particular need or construction.
The outer pane 104 defines a length L1 (
With continued reference to
The insulator 200 defines a thickness T (
With reference now to
The clip 300 includes a outer arm 302, a inner arm 304, and a saddle 306, and is generally H-shaped in configuration. The outer arm 302 defines a height H1, and the inner arm 304 defines a height H2. In the embodiment illustrated in
The outer arm 302 includes an outer surface 310 having a plurality of connectors 312 that are configured and dimensioned for mating engagement with the connectors 112 (
The connectors 312 included on the clip 300 may vary in size, e.g., diameter. In one particular embodiment, for example, the connectors 312 each define a diameter of ⅜″. The present disclosure also contemplates connectors 312 defining larger or smaller diameters. Additionally, although illustrated as being identical in configuration and dimensions, the present disclosure also contemplates the incorporation of connectors 312 that may vary in configuration and/or dimensions.
In one embodiment of the disclosure, the arms 302, 304 each define a thickness of 3/16″. In alternate embodiments, however, the thickness of the arms 302, 304, may be varied, without departing from the scope of the present disclosure, to suit a particular need or construction.
As seen in
With reference now to
As seen in
The panels 1000 are manufactured through a molding process, e.g., injection molding. Specifically, a first mold is utilized to form the panes 102, 104 (
A second mold is utilized to form the clip 300, which can be secured to the assembly of the panes 102, 104 and the insulator 200, e.g., via pressure-fitting and sealing at the interface between the insulator 200 and the clip 300, and at the interface between the clip 300 and the inner pane 102.
With reference now to
Corners and windows are pressure-fitted and sealed, e.g., with thermal mastic, caulking, or the like, and at the eaves level, flashing is installed on the overhang framing sandwiching the panels 1000 against the wall framing, and is thereafter sealed, e.g., with thermal mastic, caulking, or the like.
In an embodiment, seams are then sealed with a water-impermeable membrane to maximize moisture resistance, and application of siding, brick, and the like can begin.
With reference now to
The clip 400 includes an outer arm 404, an intermediate arm 408, an inner arm 412, and a saddle 416. The outer arm 404 and the intermediate arm 408 define a height L7, and the inner arm 412 defines a height L3. In the embodiment illustrated in
As seen in
The saddle 416 connects the arms 408, 412 and defines a span L2 that is dimensioned to accommodate the insulator 200 such that a lowermost portion of the insulator 200 of the panel 1000 is securely positionable between the arms 408, 412, i.e., within the inner chamber 428, as seen in
As seen in
The saddle 416 connects the arms 404, 408 and defines a span L5 that is dimensioned to accommodate the joined inner and outer panes 102, 104 of the panel 1000. A lowermost portion of the inner and outer panes 102, 104 is received between the arms 404, 414, i.e., within the outer chamber 424, as seen in
As seen in
In an embodiment, the starter track 400 serves as flashing, and is formed of a water-impervious material that provides a weather-resistant barrier. In certain embodiments, a series of weep holes 436 are spaced along the base of intermediate arm 408, and a series of weep holes 432 are spaced along the base of outer arm 404, to allow water to drain from the chamber 428 containing the insulator 200, and to drain from the chamber 424 containing the inner and outer panes 102, 104. The starter track 400 also includes a graded drainage panel 440 that provides positive drainage away from the starter track and from the panels 1000 anchored at the starter track. In an exemplary embodiment, the drainage panel has a length L4 of approximately 1½″, and the weep holes 432, 436 have a diameter of around ⅜″. In certain embodiments, the angle between inner arm 412 and saddle 416 is increased (to an angle above 90°) in order to improve drainage.
While the starter track 400 has been described with reference to specific dimensions and ranges of dimensions, it should be understood that these dimensions are merely illustrative and that the subject matter of the present disclosure is compatible with other, additional dimensions.
While the present disclosure has been described in connection with specific, illustrative embodiments, it should be understood that the subject matter of the present disclosure is capable of further modifications. For example, persons skilled in the art will understand that additional components and features may be added to any of the embodiments discussed herein above, and that those elements and features described in connection with any one embodiment may also be applicable to, or combined with, those of any other embodiment without departing from the scope of the present disclosure.
The scope of the present disclosure is intended to cover any variations, uses, and/or adaptations of the presently disclosed subject matter in accordance with the principles of the present disclosure, including such departures from the present disclosure as come within known or customary practice within the art to which the present disclosure pertains, and as may be applied to the elements, components, and features set forth herein above.
The present application claims benefit of U.S. Provisional Application No. 62/158,787, filed May 8, 2015, entitled INSULATIVE BUILDING PANELS, the entire contents of which are hereby incorporated by reference.
Number | Name | Date | Kind |
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2318820 | Voigt | May 1943 | A |
4439960 | Jenkins | Apr 1984 | A |
4606160 | Kubbutat | Aug 1986 | A |
6195948 | Lamanna | Mar 2001 | B1 |
7748181 | Guinn | Jul 2010 | B1 |
8898984 | Winteler | Dec 2014 | B2 |
20040006945 | Price | Jan 2004 | A1 |
Number | Date | Country |
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3308469 | Sep 1984 | DE |
151993 | Aug 1985 | EP |
Number | Date | Country | |
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20160326739 A1 | Nov 2016 | US |
Number | Date | Country | |
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62158787 | May 2015 | US |