Patent Grant
8648283
This application is a National Stage Entry of International Application No. PCT/KR02/01627, filed Aug. 29, 2002, and claims the priority benefit of Korean Application No. P2001-0053340 filed on Aug. 31, 2001, Korean Application No. P2001-0053342 filed on Aug. 31, 2001, and Korean Application No. P2002-0050918 filed on Aug. 27, 2002, the contents of each application are hereby incorporated by reference in their entirety.
The present invention relates to an electric heater, and more particularly, to an insulator for supporting a heater coil generating heat, and a heater assembly with the same for use in a combined laundry washing/drying machine.
An electric heater is activated by an electric supply to heat ambient air, and is used for various purposes. For example, the electric heater is utilized for a laundry dryer or a washing machine having washing and drying functions.
The tub 2 is provided at an outward proper position thereof with a blast duct 8 communicated with the washing drum 3. A blast fan 9 compulsorily circulates the air within the blast duct 8, and a heater assembly 10 is disposed at the front of the blast fan 9 to heat the air supplied to the washing drum 3.
With the structure of the combined laundry washing/drying machine as described above, after a series of washing, rinsing and dehydrating processes are completed, the washing drum 3 is rotated at a low speed to uniformly mix the laundry. At that time, a power is supplied to the heater assembly 10 and the blast fan 9, so that the heater assembly 10 generates heat, thereby heating the air. The heated air is circulated within the washing drum 3 and the blast duct 8 to dry the laundry.
An interior space of the housing 11 is divided into upper and lower halves by a metallic supporting plate 16. The supporting plate 16 is fixed to the side plates 13 and 14, with protruding arms 17 formed at both ends of the supporting plate inserted into penetrating holes of the side plates.
The supporting plate 16 is provided with a heater coil 18 for generating heat by use of electric resistance produced by flowing electric current through the coil. The heater coils 18 are disposed in several rows on upper and lower portions of the supporting plate 16, with the respective heater coils elongated in left and right directions of the supporting plate. The heater coils 18 are electrically connected to each other, and terminals 19 are provided at both ends of the heater coil 18 to supply the power to the heater coil.
The heater coil 18 is supported by an insulator 20 fixed to the supporting plate 16. The insulator 20 is made of insulation material to electrically isolate the heater coil 18 from the supporting plate 16 and support the heater coil against the supporting plate 16. The insulator 20 generally penetrates the supporting plate 16, and has an upper portion protruded upward from the supporting plate 16 and a lower portion protruded downward from the supporting plate, with the portions of the insulator which are upward and downward protruded from the supporting plate are symmetrical to each other.
The insulator 20 has at both ends parallel notches 21 for mounting the insulator to the supporting plate 16. Also, the insulator 20 has straight slots 22 upwardly and downwardly formed from a center of the upper surface of the insulator. Each of the straight slots 22 has a length equal to the half of the length between the parallel notches. The straight slot 22 is provided at a lower end with a fixing notch 24 for fixing the heater coil 18.
The insulator 20 has at the upper surface thereof inclined guide surfaces 23. The inclined guide surface 23 is to guide a process of insulating the heater coil 18 into the insulator 20. The insulator 20 has lateral notches 25 each formed at both sides thereof. Each of the lateral notches 25 has an inclined angle similar to the inclined guide surface 23. The lateral notch 25 is flush with the fixing notch 24.
It will now be described on the process of insulating the heater coil 18 into the insulator 20 in brief. Adjacent first, second and third convolutions 18a, 18b and 18c of the heater coil 18 are inserted into the fixing notch 24 and two lateral notches 25 of the insulator 20, respectively. Specifically, the first convolution 18a is disposed at a position corresponding to the straight slot 22, while the second and third convolutions 18b and 18c are disposed at the guide surface 23 of the insulator 20, respectively.
Next, the heater coil 18 is pressed, such that the respective convolutions 18a, 18b and 18c is moved in an arrow direction. The respective convolutions 18a, 18b and 18c is guided along the straight slot 22 and the guide surface 23, and is inserted and fixed to the fixing notch 24 and the lateral notches 25.
The respective second and third convolutions 18b and 18c is deformed in a direction away from the first convolution 18a along the guide surface 23, and when it comes in contact with the lateral notch 25, is restored into its original shape to catch the lateral notch.
The conventional heater coil has some problems as follows.
First, the heater coil 18 generates a lot of heat during operation, thereby increasing a temperature of the heater coil, while the heater coil is maintained at a room temperature during no operation. This means the repeated expansion and contraction of the heater coil 18. However, the first, second and third convolutions 18a, 18b and 18c of the heater coil which are secured to the insulator 20 cannot expand and contract, contrary to other portions. The first, second and third convolutions 18a, 18b and 18c, however, receive more thermal stress than other portions of the heater coil receive, so that this phenomenon exerts an advert influence on the heater coil in the strength aspect. In addition, the heat is not uniformly distributed over the total heater coil 18.
Secondly, it is significantly complicate to mount the heater coil 18 to the insulator 20. Specifically, in order to insert the heater coil into the insulator 20, the first, second and third convolutions 18a, 18b and 18c must be inserted into the fixing notch 24 and the lateral notches 25 at the same time. At that time, the elastic direction of the resilience second 18b is counter to that of the third convolution 18c, as shown in
Accordingly, the present invention is directed to an insulator for an electric heater that substantially obviates one or more of the problems due to limitations and disadvantages of the related art.
An object of the present invention is to provide an insulator for an electric heater, by which a heater coil can evenly expand and contract over the entire length thereof, and a heater assembly with the same for use in a combined laundry washing/drying machine.
Another object of the present invention is to provide an insulator for an electric heater capable of easily mounting a heater coil, and a heater assembly with the same for use in a combined laundry washing/drying machine.
A further object of the present invention is to provide an insulator for an electric heater capable of preventing a heater coil from being deformed during a mounting process, and a heater assembly with the same for use in a combined laundry washing/drying machine.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims thereof as well as the appended drawings.
To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described, there is provided an insulator for an electric heater, the insulator comprising: a body made of electric insulating material; a fixing slot formed at the body for fixing the body to a supporting member; and a coil passing portion formed at the body, through which a heater coil loosely passes and seats.
The coil passing portion is a penetrating hole having an inner diameter larger than an outer diameter of the heater coil, and the coil passing portion has a length longer than a pitch of the heater coil. Preferably, the coil passing portion is two and a half times or three times as long as the pitch of the heater coil.
An edge of the coil passing portion is rounded to prevent the interference between the heater coil and the coil passing portion during expansion and contraction of the heater coil.
According to another aspect of the present invention, there is provided an insulator for an electric heater, the insulator comprising: a body made of electric insulating material; a fixing slot formed at the body for fixing the body to a supporting member; and a coil passing portion formed at an end of the body and inserted into an interior of the heater coil to support the heater coil.
The coil seating portion comprises a convolution supporting surface for contacting with and supporting the heater coil, and the convolution supporting surface has a curvature corresponding to that of the heater coil. The convolution supporting surface has a rounded corner so as to smoothly receive the heater coil.
The coil seating portion is formed in a circular plate, and has a penetrating hole at a center thereof to save material.
The coil seating portion has a thickness thicker than a pitch of the heater coil and thinner than a thickness of the body.
A seating slot is formed between the coil seating portion and body, on which the heater coil is seated. To this end, the seating slot has a curvature corresponding to a curvature of the heater coil. The seating slot has a thickness thinner than a pitch of the heater coil.
The coil seating portion has an inclined surface, a thickness thereof being gradually thinned toward an end of the coil seating portion to facilitate mount of the heater coil.
Accordingly, the heater coil may expand and contract without the interference between the heater coil and the coil passing portion. In addition, heater coil is mounted to the external portion of the coil seating portion through only a insertion process. At that time, it may minimize the deformation of the heater coil.
Furthermore, the present invention provides a combined laundry washing/drying machine employing two types of above-mentioned insulators.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention.
In the drawings:
Reference will now be made in detail to preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. In the embodiments, like parts are shown by corresponding reference numerals throughout the drawings, and additive explanation thereof will be omitted.
The manner of mounting the heater coil 40 to the insulator 30 is different from that shown in
As shown in
The body 31 is formed in a flat hexahedral shape extending in one direction, and is made of electrical insulating material. Preferably, the body 31 has a thickness longer than a pitch of the heater coil 40, the reason of which will be described hereinafter. In particular, the body 31 is two and a half times or three times as thick as the pitch of the heater coil 40.
The respective fixing slots 33 is formed at a center of both sides. If the body 31 passes through a hole of the supporting plate 16 and then is rotated at an angle of approximately 90 degrees, the supporting plate 16 is inserted into the fixing slots 33, so that the body 31 is directly secured to the supporting plate 16. The body 31 may be fixed to the supporting plate 16 by additional wire disposed between the fixing slot 33 and the supporting plate 16.
The coil passing portion 35 is a through hole formed in an end of the body 31. The heater coil 40 loosely penetrates through the coil passing portion 35. To this end, the coil passing portion has to have an inner diameter slightly larger than an outer diameter of the heater coil 40. If the heater coil 40 generates the heat, a portion of the heater coil 40 inserted into the coil passing portion 35 may be sufficiently expanded in the same ratio as that of the other portion.
The coil passing portion 35 is provided at an inner periphery thereof with a seating surface 36 having a thickness corresponding to a thickness of the body 31. An outer periphery of the heater coil 40 is directly seated on the seating surface 36. Since the length of the seating surface 36 is longer than the pitch of the heater coil 40, the heater coil 40 can be stably supported on the seating surface 36.
In addition, the coil passing portion 35 is provided at and edge thereof with a divergent rounded surface 37 having a desired curvature. When the heater coil 40 is inserted into the coil passing portion 35, the rounded surface 37 prevents the interference between the heater coil 40 and the coil passing portion 35. In case that the rounded surface 37 is inserted into the coil passing portion 35, the rounded surface 37 prevents the interference between the heater coil 40 and the coil passing portion 35 when the heater coil 40 is repeatedly expanded and contracted.
If the interior space of the housing is divided into upper and lower spaces by the supporting plate 16, the coil passing portion 35 is formed at both ends of the body 31, respectively.
A process of mounting the heater coil to the insulator according to the first embodiment of the present invention will now be described.
As shown in
When the heater coil 40 is inserted into the coil passing portion 35, the rounded surface 37 prevents the heater coil 40 from being interfered with the edge of the coil passing portion 35, so that the heater coil 40 is smoothly inserted into the coil passing portion 35. Since the length of the seating surface 36 is longer than the pitch of the heater coil 40, the heater coil 40 can be more stably supported.
Since the inner diameter of the coil passing portion 35 is longer than the outer diameter of the heater coil 40, the heater coil 40 can be expanded within the coil passing portion 35 as much as it can. At that time, a portion of the heater coil 40 may be interfered with the edge of the coil passing portion 35 upon expanding and contracting. This phenomenon is prevented by the rounded surface 37.
According to the first embodiment of the present invention, therefore, the heater coil 40 can evenly expand and contract over the entire length thereof. There is no problem in that the heat stress is concentrated on a particular portion thereof or the heat is nonuniformly distributed over the entire heater coil.
As shown in
The respective fixing slots 33 is formed at a center of both sides, the function of which is similar to that of the first embodiment.
The coil seating portion 55 is to be inserted into the interior of the heater coil 40 for supporting the heater coil 40. The coil seating portion 55 is formed in a circular shape, and has a penetrating hole 54 at a center thereof. The penetrating hole 54 is to reduce the consumption of the material used as the insulator 50. Preferably, an outer diameter of the coil seating portion 55 is almost similar to an inner diameter of the heater coil 40, so that the heater coil 40 is resiliently supported.
The coil seating portion 55 is provided on an outer periphery thereof with a convolution supporting surface 56 for supporting convolutions of the heater coil 40. To this end, the convolution supporting surface 56 has a curvature corresponding to that of the heater coil 40. Preferably, the convolution supporting surface 56 has a rounded corner. When the heater coil 40 is mounted to the insulator 50, the heater coil 40 is more easily inserted into the coil seating portion through the rounded corner of the convolution supporting surface 56.
The coil seating portion 55 has a thickness ‘a’ thicker than the pitch of the heater coil 40. Formation of the coil seating portion 55 to have such a thickness is to prevent the heater coil 40 from being optionally released from the coil seating portion 55. In order to facilitate the insertion of the heater coil into the coil seating portion 55, the thickness ‘a’ of the coil seating portion 55 is not significantly thick. Preferably, the coil seating portion has to be thinner than the thickness of the body 51.
A seating slot 57 is formed between the coil seating portion 55 and the body 51. The seating slot 57 is to receive a portion of the heater coil 40, and is formed at front and rear surfaces of the body 51, respectively. The seating slot 57 has a curvature corresponding to the curvature of the heater coil 40. The adjacent first and second convolutions 41 and 42 of the heater coil 40 are seated on the coil seating portion 55, with the seating slot 57 being interposed between the convolutions. Preferably, a thickness ‘b’ between the seating slots 57 is equal to or less than the pitch of the heater coil 40. Since the thickness ‘b’ of the seating slots 57 is thinner than the thickness ‘a’ of the coil seating portion 55, a stepped portion is formed therebetween to provide a stopper end 58. The stopper end 58 more rigidly supports the heater coil 40.
The coil seating portion 55 is formed at both ends of the body 51, respectively. In case of supporting the heater coil 40 by use of one side of the supporting plate 16 only, one end of the body may be provided with the coil seating portion 55.
A process of mounting the heater coil to the insulator according to the second embodiment of the present invention will now be described.
For the sake of convenience, as shown in
As shown in
Since the corner of the convolution supporting surface 56 is rounded, the first and second convolutions 41 and 42 are naturally seated to the coil seating portion 55. At that time, the first and second convolutions 41 and 42 are gradually widened, so that the deformation occurring upon mounting the heater coil 40 may be reduced.
According to further insertion of the heater coil 40, the first and second convolutions 41 and 42 are seated on the seating slot 57. As the results, the first and second convolutions 41 and 42 are disposed along the outer periphery of the coil seating portion 55. At the same time, the connecting portion 43 between the first and second convolutions 41 and 42 is seated on the convolution supporting surface 56. Since the outer diameter of the coil seating portion 55 is corresponding to the inner diameter of the heater coil 40, the heater coil 40 is rigidly supported to the outer periphery of the coil seating portion 55. In particular, since the first and second convolutions 41 and 42 are caught by the stopper end 58, it prevents the release of the heater coil 40.
At that time, since the thickness of the coil seating portion 55 is thicker than the pitch of the heater coil 40, the heater coil 40 is released from the coil seating portion 55 by the resilience thereof, unless the first and second convolutions 41 and 42 are optionally widened.
As shown in
Although it is no matter that the inclined surface 69 is formed any one of front and rear surfaces of the coil seating portion 65, it is preferable to form the inclined surface 69 on both surfaces of the coil seating portion. When the heater coil 40 is mounted on the insulator 60, the heater coil 40 is gradually widened along the inclined surface 69. Therefore, the inclined surface to advantageously prevents the deformation of the heater coil during the mounting process thereof.
While the present invention has been described and illustrated herein with reference to the preferred embodiments thereof, it will be apparent to those skilled in the art that various modifications and variations can be made therein without departing from the spirit and scope of the invention. Thus, it is intended that the present invention covers the modifications and variations of this invention that come within the scope of the appended claims and their equivalents.
With the heater assembly of the present invention, the heater coil loosely penetrates through the coil passing portion. The heater coil freely expands and contracts within the coil passing portion, and it prevents that the heater coil interferences with the coil passing portion by the rounded surface. Therefore, the heater coil can evenly expand and contract over the entire length thereof. There is no problem in that the heat stress is concentrated on a particular portion thereof or the heat is nonuniformly distributed over the entire heater coil.
In addition, the heater coil is supported along the convolution supporting surface, and simultaneously is inserted into the seating slot, so that it resiliently supports the outer periphery of the coil seating portion. This process is achieved by only pressing the heater coil, thereby easily implementing the mounting operation of the heater coil. Since the inclined surface is formed on the coil seating portion, the heater coil is not deformed during the mounting process. Accordingly, the present invention minimizes the deformation occurring when the heater coil is mounted to the insulator.
| Number | Date | Country | Kind |
|---|---|---|---|
| P2001-53340 | Aug 2001 | KR | national |
| P2001-53342 | Aug 2001 | KR | national |
| P2002-50918 | Aug 2002 | KR | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/KR02/01627 | 8/29/2002 | WO | 00 | 4/30/2003 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO03/018899 | 3/6/2003 | WO | A |
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| 5935471 | St. Louis | Aug 1999 | A |
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| Number | Date | Country |
|---|---|---|
| 48-58668 | Aug 1973 | JP |
| 51-163049 | Dec 1976 | JP |
| 57-111982 | Jul 1982 | JP |
| 60-2245 | Jan 1985 | JP |
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| Entry |
|---|
| Japanese Office Action dated Nov. 15, 2005. |
| Number | Date | Country | |
|---|---|---|---|
| 20040040947 A1 | Mar 2004 | US |
