The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention and wherein;
Hereinafter, descriptions will be given of embodiments of an intaglio printing press according to the present invention with reference to the accompanied drawings. However, the present invention is not limited to the embodiments described below.
Descriptions will be given below of a first embodiment of an intaglio printing press according to the present invention with reference to
As shown in
A first impression cylinder 32 is in contact with the transfer cylinder 31 at a position downstream, in the transporting direction of the sheets 1 (hereinafter also referred to as the sheet transporting direction), of the position where the swing arm shaft pregripper 22 transfers the sheets 1 to the transfer cylinder 31. A first intaglio cylinder 33 is in contact with the first impression cylinder 32 at a position downstream, in the sheet transporting direction, of the position where the first impression cylinder 32 is in contact with the transfer cylinder 31. The first intaglio cylinder 33 is provided with a first inking device 34 for supplying ink to the first intaglio cylinder 33 and a first doctor 34a for scraping excess ink adhering on the surface of the first intaglio cylinder 33.
A transfer cylinder 35 is in contact with the first impression cylinder 32 at a position downstream, in the sheet transporting direction, of the position where the first impression cylinder 32 is in contact with the first intaglio cylinder 33. A second impression cylinder 36 is in contact with the transfer cylinder 35 at a position downstream, in the sheet transporting direction, of the position where the transfer cylinder 35 is in contact with the first impression cylinder 32. A second intaglio cylinder 37 is in contact with the second impression cylinder 36 at a position downstream, in the sheet transporting direction, of the position where the second impression cylinder 36 is in contact with the transfer cylinder 35. The second intaglio cylinder 37 is provided with a second inking device 38 for supplying ink to the second intaglio cylinder 37 and a second doctor 38a for scraping excess ink adhering on the surface of the second intaglio cylinder 37.
A printing surface switching device 40 is in contact with the second impression cylinder 36 with transfer cylinders 41 and 42 interposed in between at a position downstream, in the sheet transporting direction, of the position where the second impression cylinder 36 is in contact with the second intaglio cylinder 37. The printing surface switching device 40 serves as printing surface switching means, and includes a suction cylinder 43 and a convertible cylinder 44. The printing surface switching device 40 has, for example, a publicly known configuration as described in Japanese Examined Patent Publication No. Hei 6-041202 and Japanese Patent Application Laid-open Publication No. 2005-088450.
To be specific, as shown in
A transfer cylinder 51 of an intaglio printing device 50, which serves as a second intaglio printing unit, is in contact with the convertible cylinder 44 of the printing surface switching device 40. An impression cylinder 52 is in contact with the transfer cylinder 51 at a position downstream, in the sheet transporting direction, of the position where the transfer cylinder 51 is in contact with the convertible cylinder 44. An intaglio cylinder 53 is in contact with the impression cylinder 52 at a position downstream, in the sheet transporting direction, of the position where the impression cylinder 52 is in contact with the transfer cylinder 51.
An ink collecting cylinder 54 is in contact with the intaglio cylinder 53 at a position downstream, in the rotational direction of the intaglio cylinder 53, of the position where the intaglio cylinder 53 is in contact with the impression cylinder 52. A plurality of pattern rollers 55a to 55c (three rollers in this embodiment) are in contact with the ink collecting cylinder 54. A pattern roller 55d is in contact with the intaglio cylinder 53 at a position downstream, in the rotational direction of the intaglio cylinder 53, of the position where the intaglio cylinder 53 is in contact with the ink collecting cylinder 54. Inking devices 56a to 56c are provided respectively to the pattern rollers 55a to 55c with form rollers 57a to 57c in between, while an inking device 56d is provided to the pattern roller 55d.
The inking device 56a (56b to 56d) includes an ink fountain 56aa (56ba to 56da), an ink fountain roller 56ab (56bb to 56db) and an oscillating roller 56ac (56bc to 56dc), as shown in
As shown in
Sprockets 61 paired with each other are provided, on the same axle, to the take-off cylinder. Endless chains 63 paired with each other are looped respectively around the sprockets 61. These chains 63 paired with each other are also looped respectively around sprockets 62 which are paired with each other and which are arranged above a pile board 64. A plurality of unillustrated gripper bars each gripping the sheet 1 are provided between the chains 63 paired with each other, and are arranged at predetermined intervals along the longitudinal direction of the chain 63.
A dryer 71A is arranged downstream of the position where the first impression cylinder 32 of the gravure printing device 30 is in contact with the first intaglio cylinder 33, and upstream of the position where the first impression cylinder 32 is in contact with the transfer cylinder 35, in the sheet transporting direction, in a manner that the dryer 71A faces the first impression cylinder 32. The dryer 71A dries ink printed on one surface of the sheet 1 transported from the first inking device 34 and the first intaglio cylinder 33.
A dryer 71B is arranged downstream of the position where the second impression cylinder 36 is in contact with the second intaglio cylinder 37, and upstream of the position where the second impression cylinder 36 is in contact with the transfer cylinder 41 of the printing surface switching device 40, in the sheet transporting direction, in a manner that the dryer 71B faces the second impression cylinder 36. The dryer 71B dries ink printed on that one surface of the sheet 1 transported from the second inking device 38 and the second intaglio cylinder 37.
Dryers 71C are arranged downstream of the position where the transfer cylinder 42 serving as transporting means of the printing surface switching device 40 is in contact with the transfer cylinder 41, and upstream of the position where the transfer cylinder 42 is in contact with the suction cylinder 43, in the sheet transporting direction, in a manner that the dryers 71C face the transfer cylinder 42. The dryers 71C finish drying ink printed on that one surface of the sheet 1 transported from the inking devices 34 and 38 as well as the intaglio cylinders 33 and 37.
In other words, the dryers 71A to 71C are arranged upstream, in the sheet transporting direction, of the suction cylinder 43 and the convertible cylinder 44 of the printing surface switching device 40, that is, upstream, in the sheet transporting direction, of the position where the printing surfaces are switched from one to the other by the printing surface switching device 40.
Each of dryers 72 is arranged between the sprockets 61 and 62 of the delivery device 60. The dryers 72 dry ink printed on that one surface or the other surface of the sheet 1 transported from the inking devices 56a to 56d, the pattern rollers 55a to 55d, the ink collecting cylinder 54 and the intaglio cylinder 53 of the intaglio printing device 50.
It should be noted that, in this embodiment, the dryers 71A to 71C and the like constitute first drying means while the dryers 72 and the like constitute second drying means.
As shown in
Guide rails 154, each having a substantially H-shaped cross section and serving as an engaging portion, are attached respectively to one side and the other side (the right and left sides in
Guide members 155, each having a substantially C-shaped cross section, are attached to the main body frame 101 respectively in vicinities of the corresponding guide rails 154. The guide members 155 serve as engaged portions, and are engaged respectively with the guide rails 154 in a manner that the guide members 155 hold the respective guide rails 154 so as to allow the guide rails 154 to slide in the longitudinal direction. A handle 156 is attached to one side (the left side in
A pair of wheels 152 are attached to that one side (the left side in
The inker frame 151 is movably supported on the main body frame 101 with the guide rails 154 and the guide members 155 in a state the wheels 152 are spaced apart from the floor 100 when housed inside the main body frame 101, that is, when positioned in the printing press. By pulling the handle 156 toward that one side in the horizontal direction perpendicular to the transporting direction of the sheet 1, the inker frame 151 is pulled out toward that one side in the horizontal direction perpendicular to the transporting direction of the sheet 1 while the guide rails 154 are guided by the guide members 155. Once the inker frame 151 is positioned at the outside of the printing press, the guide rails 154 are deflected due to the weight of the inker frame 151, so that the wheels 152 are brought into contact with the floor 100. As a result, the inker frame 151 is movably supported on the floor 100 with the wheels 152 and the brackets 153. Accordingly, it is possible to pull out the inker frame 151 in the horizontal direction perpendicular to the transporting direction of the sheet 1 while the wheels 152 are caused to roll with respect to the floor 100, thus bringing out the pattern roller 55d and the inking device 56d to the outside of the main body frame 101.
Stoppers 157 are provided to the main body frame 101 respectively in vicinities of the inker frame 151. Each of the stoppers 157 is formed of an actuator, which detachably engages with the inker frame 151, and the like. In other words, the inker frame 151 is prevented from moving by the stoppers 157 engaging with the inker frame 151 when fitted into the main body frame 101. Disengaging the stoppers 157 from the inker frame 151 allows the inker frame 151 to move.
It should be noted that, in this embodiment, the main body frame 101, the inker frame 151, the wheels 152, the brackets 153, the guide rails 154, the guide members 155, the handle 156, the stoppers 157 and the like constitute supporting means.
Descriptions will be given next of the operation of the intaglio printing press according to the embodiment described above.
The sheet 1 is firstly fed one by one onto the feeding table 21 from the top of the pile board 11 of the feeder 10, and is transferred to the transfer cylinder 31 of the gravure printing device 30 by the swing arm shaft pregripper 22. The sheet 1 is then transferred from the transfer cylinder 31 to the first impression cylinder 32, so that gravure printing is performed on a first surface of the sheet 1 with ink supplied from the first inking device 34 to the first intaglio cylinder 33. After the ink thus formed on the first surface by the gravure printing is dried by the dryer 71A, the sheet 1 is transferred to the second intaglio cylinder 36 via the transfer cylinder 35, so that the gravure printing is further performed on the first surface with ink supplied from the second inking device 38 to the second intaglio cylinder 37. After that, the ink further formed on the first surface by the gravure printing is dried by the dryer 71B, and the sheet 1 is transferred to the transfer cylinders 41 and 42 of the printing surface switching device 40 to be transported.
When both-side printing is performed on the sheet 1, the sheet 1 transported from the transfer cylinders 41 and 42 is transferred from the suction cylinder 43 to the convertible cylinder 44 to change the gripper thereof while the first and second surfaces of the sheet 1 are turned over. The sheet 1 is consequently transferred to the transfer cylinder 51 of the intaglio printing device 50 (refer to Japanese Examined Patent Publication No. Hei 6-041202 and Japanese Patent Application Laid-open Publication No. 2005-088450 regarding the detailed turn-over operation).
Specifically, as shown in
The sheet 1 having the printed surface switched as described above is transferred from the transfer cylinder 51 to the impression cylinder 52. Then, the intaglio printing is performed on the second surface of the sheet 1 with ink supplied to the intaglio cylinder 53 from the inking devices 56a to 56c via the pattern rollers 55a to 55c and the ink collecting cylinder 54 as well as with ink supplied to the intaglio cylinder 53 from the inking device 56d via the pattern roller 55d. Thereafter, the sheet 1 is transferred to the take-off cylinder of the delivery device 60, and is then gripped by the gripper bar. Then, while the sheet 1 is transported by the chain 63 traveling in association with the rotations of the sprockets 61 and 62, the ink formed on the second surface by the intaglio printing is dried by the dryer 72, and the sheet 1 is consequently delivered onto the pile board 64.
On the other hand, when one-side printing is performed on the sheet 1, the sheet 1 transported from the transfer cylinders 41 and 42 is transferred from the suction cylinder 43 to the convertible cylinder 44 to be gripped while the first and second surfaces of the sheet 1 are not turned over. Then, the sheet 1 is transferred to the transfer cylinder 51 of the intaglio printing device 50.
Specifically, as shown in
After that, the sheet 1 is transferred from the transfer cylinder 51 to the impression cylinder 52. Then, the intaglio printing is performed on the first surface of the sheet 1 with ink supplied to the intaglio cylinder 53 from the inking devices 56a to 56c via the pattern rollers 55a to 55c and the ink collecting cylinder 54 as well as with ink supplied to the intaglio cylinder 53 from the inking device 56d via the pattern roller 55d. Thereafter, the sheet 1 is transferred to the take-off cylinder of the delivery device 60, and is then gripped by the gripper bar. Then, while the sheet 1 is transported by the chain 63 traveling in association with the rotations of the sprockets 61 and 62, the ink formed on the first surface by the intaglio printing is dried by the dryer 72, and the sheet 1 is consequently delivered onto the pile board 64.
As described above, the intaglio printing press according to this embodiment makes it possible to perform gravure printing on one surface of the sheet 1 while performing intaglio printing on the other surface of the sheet, in a single pass of the sheet 1.
In other words, it is possible to perform intaglio printing on both surfaces of the sheet 1 at once. In addition, it is also possible to perform gravure printing and intaglio printing on one surface of the sheet 1 in a single pass. In other words, it is possible to perform intaglio printing on one surface of the sheet 1 a plurality of times at once.
The oscillating roller 56ac (56bc to 56dc) of the inking device 56a (56b to 56d) of the intaglio printing device 50 is arranged in a manner that the outer peripheral surface of the oscillating roller 56ac (56bc to 56dc) is located vertically below the position of the gap between the edge of the bottom plate of the ink fountain 56aa (56ba to 56da) and the ink fountain roller 56ab (56bb to 56db), that is, vertically below the position of the edge portion of the ink fountain 56aa (56ba to 56da). Accordingly, ink dropped off the gap is received by the outer peripheral surface of the oscillating roller 56ac (56bc to 56dc), and is thus applied to the outer peripheral surface of the ink fountain roller 56ab (56bb to 56db). This makes it possible to suppress the smearing of the lower side of the inking device 56a (56b to 56d), and to greatly reduce the time and effort on the maintenance and the like.
In addition, it is possible to move the inker frame 151 in a manner that the movement of the inker frame 151 is guided with the guide rails 154 and the guide members 155 while the inker frame 151 is movably supported on the floor 100 with the wheels 152 and the brackets 153 in between. Accordingly, it is possible to easily remove the pattern roller 55d and the inking device 56d with heavy loads out of the main body frame 101 by pulling the inker frame 151 from the main body frame 101. This allows the maintenance of the pattern roller 55d and the inking device 56d to be easily performed.
Moreover, the inker frame 151 is movably supported on the main body frame 101 with the guide rails 154 and the guide members 155 in between without being in contact with the floor 100. Accordingly, it is possible to securely bring the pattern roller 55d into contact with the intaglio cylinder 53 at a predetermined position at any time with accuracy, even in a case where the floor 100 has a step, where the wheels 152 are abraded, or where there is an object between the floor 100 and any one of the wheels 152. This makes it possible to securely prevent misprinting from occurring.
In the above-described first embodiment, the intaglio printing press configured as follows has been described. Specifically, in the intaglio printing press, the intaglio printing device 50, which is provided with the inking device 56d and the pattern roller 55d in direct contact with the intaglio cylinder 53, and which communicates with the convertible cylinder 44 of the printing surface switching device 40 with the transfer cylinder 51 in between is employed as the second intaglio printing unit. In addition, in the intaglio printing press, the transfer cylinder 42, in a vicinity of which the dryer 71C is arranged, is positioned between the transfer cylinder 41 and the suction cylinder 43 of the printing surface switching device 40. However, an intaglio printing press having the following configuration as shown in
In the above-described second embodiment, the intaglio printing press configured as follows has been described. Specifically, in the intaglio printing press, the gravure printing device 30 provided with a plurality of the impression cylinders 32 and 36, the intaglio cylinders 33 and 37, the inking devices 34 and 38, the doctor 34a and 38a, and the like, is employed as the first intaglio printing unit. In addition, the intaglio printing device 50, in which ink is supplied to the intaglio cylinder 53 from the pattern rollers 55a to 55c via the ink collecting cylinder 54, is employed as the second intaglio printing unit. Moreover, the transfer cylinders 41 and 42 are placed so as to communicate between the second impression cylinder 36 of the gravure printing device 30 and the suction cylinder 43 of the printing surface switching device 40. However, for example, an intaglio printing press having the following configuration as shown in
Moreover, in the above-described first and second embodiments, descriptions have been given of the case where different kinds of intaglio printing methods are combined with each other. However, for example, as a fourth embodiment, it is also possible to employ the gravure printing device 30 as an intaglio printing press which employs both of the first intaglio printing unit and the second intaglio printing unit, as shown in
In the above-described first embodiment, the inker frame 151 of the intaglio printing device 50 is configured to be manually moved with the handle 156. However, the following configurations are also possible as other embodiments. The inker frame 151 may be configured to be automatically moved by using a hydraulic cylinder, an air cylinder, a rack and a pinion along with an electric motor, or the like, instead of the handle 156.
Furthermore, in terms of the diameter of each of the above-described various cylinders, each cylinder may be appropriately selected as necessary, from a single cylinder having a diameter corresponding to the size of a single sheet, to multiple cylinders having a diameter corresponding to the total size of several sheets.
In the intaglio printing press according to the present invention, the printing surface of a sheet on which the second intaglio printing unit performs intaglio printing is switched by the printing surface switching means. Accordingly, it is possible to perform intaglio printing on both surfaces of a sheet in a single pass, and also to perform intaglio printing on one surface of a sheet a plurality of times in a single pass.
The intaglio printing press according to the present invention can perform intaglio printing on both surfaces of a sheet in a single pass, and can also perform intaglio printing on one surface of a sheet a plurality of times in a single pass. For this reason, the intaglio printing press according to the present invention is extremely beneficial to be used in the printing industry.
The invention thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
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2006-216669 | Aug 2006 | JP | national |