The present application claims priority under 35 USC § 119 based on Japanese patent application No. 2006-213297, filed on Aug. 4, 2006. The entire subject matter of this priority document is herein incorporated by reference.
1. Field of the Invention
The present invention relates to an intake air control system for a V-type internal combustion engine. More particularly, the present invention relates to an intake air control system for a V-type engine in which electrically-operated throttle actuators are situated at an upper portion of a space defined between banks of the V-type engine.
2. Description of the Background Art
Conventionally, in an intake air control system of a V-type internal combustion engine, a throttle valve, for controlling a flow rate of intake air in an intake passage, is provided within a throttle body. Such throttle valve is driven by an electrically-operated actuator based on a throttle manipulation quantity. The electrically-operated actuator is arranged in a V-shaped space defined between two banks of the V-type internal combustion engine. An example of such configuration of the electrically-operated actuator(s) is disclosed in the Japanese patent document number JP-A-2002-256900.
According to the Japanese patent document JP-A-2002-256900, the V-shaped space, which is formed between two banks of the V-type engine, is a space in which various kinds of auxiliary equipments or the like of the internal combustion engine are arranged.
Accordingly, in an attempt to arrange the electrically-operated actuator for driving the throttle valve in the V-shaped space, it is necessary to take measures which will not impose restriction on the arrangement of the auxiliary equipments.
Further, since the V-shaped space is formed between two banks of the V-type engine, which are heated due to combustion activity in the cylinders, the V-shaped space is liable to be easily filled with hot air. Therefore, it is necessary to take measures to prevent the electrically-operated actuator, especially, a drive motor thereof from being excessively thermally influenced by the hot air from the engine for enhancing the durability thereof. However, the intake system structure described in the patent document JP-A-2002-256900 fails to take the above-mentioned measures into consideration.
Accordingly, the present invention has been made under such circumstances. It is an object of the present invention to provide an intake air control system for a V-type internal combustion engine which ensures a space for arranging existing auxiliary equipments or the like in a V-shaped space, and facilitates cooling of an electrically-operated actuator situated in the V-shaped space, thereby enhancing the durability of the electrically-operated actuator.
To achieve the above-mentioned objects, the present invention is directed to an intake air control system of a V-type internal combustion engine.
According to the first aspect of the present invention the intake air control system is provided for a V-type of engine having front and rear banks and cylinder axes of the cylinders formed on the respective banks exhibiting a V-shape cross section when viewed in an axial direction of the crankshaft. The intake air control system includes front and rear intake ports which are formed in the respective front and rear banks. The intake system also includes front and rear throttle bodies having front and rear throttle valves mounted thereon and electrically-operated actuators for driving the throttle valves. The electrically-operated actuators are respectively arranged between cylinder heads of the front and rear banks and the front and rear throttle bodies. In other words, the electrically-operated actuators are arranged in an upper portion of the V-shaped space between the front and rear banks.
Further, to achieve the above-mentioned objects, the present invention according to the second aspect, in addition to the first aspect, is characterized in that the V-type internal combustion engine is a 4-cylinder engine having two cylinders on each the front and rear banks. In a configured state, i.e., when the V-type internal combustion engine is mounted on a vehicle, a crankshaft of the V-type internal combustion engine is arranged in orthogonal direction to an advancing (front) direction of the vehicle, and a plurality of electrically-operated actuators are mounted on the front bank which is positioned towards a front side in the advancing direction of the vehicle.
Furthermore, to achieve the above-mentioned objects, the present invention, according to the third aspect, in addition to the first aspect, is characterized in that the V-type internal combustion engine is a 4-cylinder engine having two cylinders on mounted on each of the front and rear banks. In a configured state, i.e., when the V-type internal combustion engine is mounted on a vehicle, a crankshaft of the V-type internal combustion engine is arranged orthogonal to the advancing direction of the vehicle. One of the plurality of electrically-operated actuators is mounted on the front bank which is positioned on a front side in the advancing direction of the vehicle, and two of the plurality of electrically-operated actuators are mounted on the rear bank positioned towards a rear side in the advancing direction of the vehicle.
Also, to achieve the above-mentioned objects, the present invention according to the fourth aspect, in addition to either second or third aspect, is characterized in that the V-type internal combustion engine is configured such that a distance between the cylinder axes of two cylinders of the front bank arranged in parallel in the lateral direction thereof is greater than a distance between the cylinder axes of two cylinders of the rear bank arranged in parallel in the lateral direction thereof.
The front bank includes a substantially rectangular shaped cooling wind guide opening formed in an intermediate portion thereof. The cooling wind guide opening establishes communication between a front portion of the bank and the V-shaped space for directing wind towards the V-shaped space for cooling of the air intake control system, specifically for providing cooling to the electrically-operated actuators thereof. The opening is formed in the lateral direction of the front bank.
Advantages of the Present Invention
According to the present invention as described in the first through fourth aspects, it is possible to arrange the electrically-operated actuators for driving the throttle valves in the V-shaped space defined between the front and rear banks by avoiding the formation of a region into which hot air is liable to easily filled in the V-shaped space, e.g., lower portion of the V-shaped space. Hence, it is possible to reduce the influence of the heat on the electrically-operated actuators (which are situated in upper portion of the V-shaped space) whereby the durability of the electrically-operated actuators can be enhanced. Further, in spite of the fact that the electrically-operated actuators are arranged in the V-shaped space, it is possible to ensure a space for arranging auxiliary equipment or the like in the lower portion of the V-shaped space.
Further, according to the second aspect of the present invention, by mounting the plurality of electrically-operated actuators on the front bank which is easily cooled by a cooling wind, the cooling property of the electrically-operated actuators can be further enhanced.
According to the third aspect of the present invention, by mounting one of the plurality of electrically-operated actuators on the front bank which is positioned on the front side in the advancing direction of the vehicle and by mounting two of the plurality electrically-operated actuators on the rear bank which is positioned on the rear side in the advancing direction of the vehicle, it is possible to perform not only a control of proper intake air quantities for a plurality of respective cylinders but also (in the front bank on which one electrically-operated actuator is arranged) the introduction of a traveling wind to the electrically-operated actuators mounted on the rear bank from a space which is formed on a side where the actuator is not arranged thus effectively cooling the electrically-operated actuators on the rear bank side.
According to the fourth aspect of the present invention, the cooling wind which is generated by the traveling of the vehicle can be positively introduced into the V-shaped space through the cooling wind introducing opening formed in the front bank and the cooling wind can be supplied to the rear bank. Hence, it is possible to effectively cool the electrically-operated actuators which are mounted on the rear bank, thus largely enhancing the cooling property of all electrically-operated actuators which are disposed in the V-shaped space.
For a more complete understanding of the present invention, the reader is referred to the following detailed description section, which should be read in conjunction with the accompanying drawings.
A few selected illustrative embodiments of the present invention will now be described in detail, with reference to the accompanying drawings. It should be understood that only structures considered necessary for clarifying the present invention are described herein. Other conventional structures, and those of ancillary and auxiliary components of the system, are assumed to be known and understood by those skilled in the art. Throughout the following detailed description and in the drawings, like numbers refer to like parts.
In the following illustrative embodiments, an intake air control system of the present invention as applied to a V-type internal combustion engine of motorcycles is explained. In the following discussion, a front side of the advancing direction of the motorcycle is set as “front”, a rear side of the advancing direction of the motorcycle is set as “rear”, a left side of the advancing direction of the motorcycle is set as “left” and a right side of the advancing direction of the motorcycle is set as “right”.
A first embodiment of the present invention is explained in conjunction with
As shown in
On an intermediate portion of the vehicle body frame F, in the longitudinal direction thereof, a V-type internal combustion engine E is supported by using a conventional mounting unit. An output shaft 6 of the internal combustion engine E is interlockingly connected to the rear wheel WR by way of a chain power transmission mechanism 7 (
As shown in
As shown in
As shown in
In the respective cylinder heads 14 of the front and rear banks BF, BR, combustion chambers 18 which face top surfaces of the pistons 16 in an opposed manner corresponding to the respective cylinders 12 are formed, and front and rear intake ports 19F, 19R and front and rear exhaust ports 20F, 20R which communicate with the combustion chambers 18 are formed. These intake and exhaust ports 19F, 19R, 20F and 20R are respectively opened and closed by intake and exhaust valves 21, 22. The intake and exhaust valves 21, 22 are opened and closed at predetermined timing due to an operation of a valve operating mechanism (not shown in the drawing).
It will be understood from
As shown in
The front intake ports 19F, 19F which respectively communicate with two cylinders 12, 12 of the front bank BF extend rearwardly from the front bank BF, and have outer ends thereof opened in the V-shaped space V. Further, a plurality of rear intake ports 19R communicate with two cylinders 12 of the rear bank BR. These rear intake ports extend frontwardly from the rear bank BR, and have respective outer ends thereof opened in the V-shaped space V. The intake ports 19F, 19F, 19R, 19R are a part of the intake air control system.
The plurality of front exhaust ports 20F which communicate with two cylinders 12, 12 of the front bank BF extend frontwardly from the front bank BF, and have outer ends thereof opened frontwardly from the front bank BF and communicate with an exhaust system EX. Further, the plurality of rear exhaust ports 20R, which communicate with two cylinders 12, 12 of the rear bank BR, extend rearwardly from the rear bank BR, and each have a respective outer end thereof opened rearwardly from the rear bank BR and in communication with the exhaust system EX. The exhaust system EX extends rearwardly from the internal combustion engine E. A silencer M is connected to a downstream end of the exhaust system EX (
As shown in
As shown in
On the other hand, left and right rear throttle bodies 25R, 25R are arranged close to the front surface side of the rear bank BR and, at the same time, are arranged in parallel in the lateral direction with a distance d2 which is narrower than the distance d1. Further, as shown in
Upstream sides of front and rear intake passages 26F, 26R which are formed in the inside of the pair of left and right front throttle bodies 25F, 25F and the pair of left and right rear throttle bodies 25R, 25R respectively communicate with discharge ports formed in the lower portion of the air cleaner AC. The downstream sides of the front and rear intake passages 26F, 26R respectively communicate with upstream ends of the front and rear intake ports 19F, 19R. Butterfly-type front and rear throttle valves 27F, 27R are arranged in the front and rear intake passages 26F, 26R formed inside of the front and rear throttle bodies 25F, 25R such that the front and rear throttle valves 27F, 27R can be opened and closed between a fully-open position and a fully-closed position.
As shown in
As shown in
The front valve shaft 28 which is commonly connected to the pair of left and right front throttle valves 27F, 27F extends in a lateral direction between the front throttle bodies 25F, 25F, and both ends of the front valve shaft 28 are rotatably supported on the respective throttle bodies 25F, 25F. On the other hand, the rear valve shafts 29, 29 are respectively rotatably supported on the pair of left and right rear throttle bodies 25R, 25R in a laterally coaxial manner.
The respective front throttle valves 27F, 27F of the left and right front throttle bodies 25F, 25F are commonly driven by one electrically-operated actuator AE, while the respective rear throttle valves 27R, 27R of the left and right rear throttle bodies 25R, 25R are respectively independently driven by two electrically-operated actuators AE, AE. As shown in
Further, to the left and right rear throttle bodies 25R, 25R, two electrically-operated actuators AE, AE which independently drive the left and right rear throttle valves 27R, 27R are respectively provided, and the electrically-operated actuators AE, AE are respectively arranged between the rear throttle bodies 25R, 25R and the left and right cylinder heads 14, 14 of the rear banks BR, BR.
Further, as shown in
Although the above-mentioned three electrically-operated actuators AE differ in their relative arrangement with respect to the front and rear throttle bodies 25F, 25R, all electrically-operated actuators have the same structure. Therefore, a structure of the electrically-operated actuator AE on the front bank BF side which drives the left and right front throttle valves 27F, 27F in common. The structure of the electrically-operated actuator is specifically explained with reference to
As shown in
In the power transmission chamber 36, a pinion 37 which is fixed to an output end of the drive motor 33 is arranged. An outer end of the front valve shaft 28 which serves in common for the left and right front throttle valves 27F, 27F faces the inside of the power transmission chamber 36, and a sector gear 38 is engaged with the outer end of the front valve shaft 28 by spline fitting. The sector gear 38 is interlockingly connected with a pinion 37 of the drive motor 33 by way of an idle gear 39 which is rotatably supported between the front throttle body 25F and the cover body 35.
Due to the operation of the drive motor 33, the front valve shaft 28 is driven with deceleration, and the left and right front throttle valves 27F, 27F which are fixed to the front valve shaft 28 are simultaneously driven to be opened or closed from a full open position to a fully closed position. Inside of the power transmission chamber 26, a return spring 40 which serves for returning the left and right front throttle valves 27F, 27F to the fully closed position. The return spring 40 is made of a torsion spring arranged between an inner end wall of the front throttle body 25F and the sector gear 38. A rotational angle sensor 41 is arranged to face an end surface of the front valve shaft 28 in an opposed manner and an opening of the front throttle valves 27F, 27F is detected by the rotational angle sensor 41.
When a rider (operator) of a motorcycle manipulates a manipulation portion of a throttle grip or the like, the drive motor 33 of the electrically-operated actuator AE is rotated in response to a manipulation quantity, and this rotation is transmitted to the front valve shaft 28 by way of the pinion 37, the idle gear 39 and the sector gear 38. Hence, the front valve shaft 28 is rotated with deceleration whereby the left and right front throttle valves 27F, 27F can be simultaneously opened against a closing force of the return spring 40. Here, the drive motor 33 of the electrically-operated actuator AE which is mounted on one front throttle body 25F is arranged in front portion of the front throttle body 25F.
As shown in
As described above, the left and right front throttle valves 27F, 27F, one (left) rear throttle valve 27R and another (right) rear throttle valve 27R are respectively subjected to drive controls by three electrically-operated actuators AE. Therefore, by selectively performing valve opening controls of the left and right front throttle valves 27F, 27F, one rear throttle valve 27R and another rear throttle valve 27R, it is possible to perform controls of proper intake quantities for both the cylinders of the front bank BF, one cylinder of the rear bank BR and another cylinder of the rear bank BR thus enabling proper operation controls of operations of the engine E such as a low-load operation, an intermediate operation, a high-load operation, etc.
As shown in
Next, the manner of operation of the first embodiment is explained.
First of all, when the rider manipulates a manipulating portion of the throttle grip or the like, the drive motors 33 of the respective electrically-operated actuators AE are rotated corresponding to a manipulation quantity of the manipulating portion and perform the drive controls of the front and rear throttle valves 27F, 27R.
Accordingly, the respective drive motors 33 of the electrically-operated actuators AE are selectively driven to individually drive the left and right front throttle valves 27F, 27F, one (left) rear throttle valve 27R and another (right) rear throttle valve 27R and hence, proper intake quantities of the front cylinder and the rear left and right cylinders can be controlled. More significantly, even when one or two electrically-operated actuators AE suffer from a breakdown due to a certain cause, it is possible to continue the running of the engine E by another functional electrically-operated actuators AE.
Here, the plurality of electrically-operated actuators AE which are arranged in the V-shaped space V between the front and rear banks BF, BR are respectively arranged in the space defined by the cylinder heads 14 of the front and rear banks BF, BR and the front and rear, throttle bodies 25F, 25R. Accordingly, it is possible to ensure the housing space for arranging the auxiliary equipment inside of the V-shaped space V, e.g., lower portion of the V-shaped space. More significantly, the electrically-operated actuators AE can be spaced apart from a space in which the hot air is easily filled. Therefore, overheating of the electrically-operated actuator AE can be avoided to increase their durability against the heat.
Further, in the first embodiment, since the electrically-operated actuator AE is arranged in only one of left and right front throttle bodies 25F, 25F which are mounted on the front bank BF, it is possible to easily introduce the traveling wind to the electrically-operated actuator AE on the rear bank BR side from the space on a side where the electrically-operated actuator AE is not arranged whereby the cooling property of two electrically-operated actuators AE, AE arranged in the rear bank BR can be increased. Further, the traveling wind is introduced into the V-shaped space V through the wind guide opening 43 formed in the front bank BF thus effectively cooling the electrically-operated actuators AE disposed in the V-shaped space V.
Next, the second embodiment of the present invention is explained in conjunction with
In the second embodiment, left and right front throttle valves 27F, 27F are driven by respective electrically-operated actuators AE, AE and, at the same time, the left and right rear throttle valves 27R, 27R are driven by a common electrically-operated actuator AE. On a back surface side of the front bank BF, the left and right front throttle bodies 25F, 25F which are arranged in parallel in the lateral direction are respectively provided with the front valve shafts 128, 128 which are fixed to the front throttle valves 27F, 27F mounted thereon. These front valve shafts 128, 128 are arranged coaxially in the lateral direction.
The electrically-operated actuators AE, AE are respectively mounted on the left and right front throttle bodies 25F, 25F, and the left and right front throttle valves 27F, 27F are individually driven by the electrically-operated actuators AE, AE. Further, on the front surface side of the rear bank BR, the left and right rear throttle bodies 25R, 25R which are laterally arranged in parallel are provided with one common rear valve shaft 129 which is fixed to the rear throttle valves 27R, 27R mounted thereon, and the rear valve shaft 129 extends in the lateral direction. The electrically-operated actuator AE is mounted on one (right) of the left and right rear throttle bodies 25R, 25R, and both of the left and right rear throttle valves 27R, 27R are driven by the common electrically-operated actuator AE.
In the same manner as the first embodiment, a wind guide opening 43 for a cooling wind is formed in the front bank BF between left and right cylinder blocks 13, 13 and the wind guide opening 43 is opened in a longitudinal surface of the front bank BF between the left and right front throttle bodies 25F, 25F and traveling wind is guided into a V-shaped space V through a space defined between the left and right front throttle bodies 25F, 25F. Further, in the same manner as the first embodiment, a distance D1 between cylinder axes LF, LF of left and right cylinder blocks 13, 13 of the front bank BF is set larger than a distance D2 between cylinder axes LR, LR of the left and right cylinder blocks 13, 13 of the rear bank BR.
According to the second embodiment, with the provision of the plurality of electrically-operated actuators AE on the front bank BF which can positively introduce the traveling wind, the cooling property of these actuators AE can be enhanced.
Here, in the first and second embodiments, since the distance D2 between the cylinder axes LR, LR of the left and right cylinders 12, 12 mounted on the rear bank BR is set smaller than the distance D1 between the cylinder axes LF, LF of the left and right cylinders 12, 12 mounted on the front bank BF, a vehicle width at a riding position of the rider on which the rider sits on a seat S behind the internal combustion engine E is set smaller than the vehicle width in front of the riding position. Accordingly, the comfortableness of the rider can be enhanced.
Although only few illustrative embodiments of the present invention have been explained herein, the present invention is not limited to such embodiments, and various several embodiments are possible within a scope of the present invention.
For example, in the above-mentioned embodiments, the explanation is made with respect to a case in which the intake system structure according to the present invention is applied to the V-type internal combustion engine of the motorcycle. However, it is needless to say that the intake system structure according to the present invention is applicable to other V-type internal combustion engines of other vehicles.
Although the present invention has been described herein with respect to a number of specific illustrative embodiments, the foregoing description is intended to illustrate, rather than to limit the invention. Those skilled in the art will realize that many modifications of the illustrative embodiment could be made which would be operable. All such modifications, which are within the scope of the claims, are intended to be within the scope and spirit of the present invention.
Number | Date | Country | Kind |
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2006-213297 | Aug 2006 | JP | national |
Number | Name | Date | Kind |
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20040244768 | Udono | Dec 2004 | A1 |
20050133004 | Maehara et al. | Jun 2005 | A1 |
20060231069 | Hanasato | Oct 2006 | A1 |
Number | Date | Country |
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1464811 | Oct 2004 | EP |
1548252 | Jun 2005 | EP |
1555409 | Jul 2005 | EP |
1630382 | Mar 2006 | EP |
2002-256900 | Sep 2002 | JP |
Number | Date | Country | |
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20080029055 A1 | Feb 2008 | US |