The present invention relates to an intake passage structure for a multi-cylinder internal combustion engine.
Conventionally, to suppress an increase in the temperature of intake air in an internal combustion engine, intake ports of a cylinder head are connected respectively to branch pipes of an intake manifold via thermal insulating resin-made sleeves.
With respect to this method of connecting a branch pipe of an intake manifold to an intake port, JP2007-056794A, published by the Japan Patent Office in 2007, proposes providing a space between the thermal insulating sleeve and a wall surface of the intake port so that the temperature of the wall surface of the intake port is less likely to be transmitted to the intake air.
JP2009-052491A, published by the Japan Patent Office in 2009, further proposes forming a through-hole in the wall surface of the thermal insulating sleeve so that fuel accumulating in a space on the outside is discharged to the inside of the thermal insulating sleeve.
An operation to fix the sleeve to the cylinder head is performed by preparing sleeves in an identical number to the number of cylinders, and then fixing the sleeves in sequence to the intake ports of the cylinder head. However, the sleeves are mounted individually on the intake ports, and therefore the operation is laborious.
It is therefore an object of the present invention to reduce an amount of labor involved in a fixing operation for fixing sleeves to a cylinder head.
In an aspect of the present invention, a sleeve structure, which includes a plurality of sleeve main bodies that are fitted respectively to intake ports and a shared base provided on one end of the plurality of sleeve main bodies, is fixed to a cylinder head, and as a result, the object described above is achieved.
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In this embodiment, the internal combustion engine has four cylinders, and therefore the intake manifold 2 has four branch pipes. The intake manifold 2 is fixed to the cylinder head 1 via a sleeve structure 3. The cylinder head 1 is made of metal, and the intake manifold 2 is made of a resin that exhibits low thermal conductivity.
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The base 3B is formed in a flange shape that can be fitted appropriately to the cylinder head 1, and includes five bolt holes 11 for fixing the sleeve structure 3 to the cylinder head 1. Further, a projection 7 for positioning the sleeve structure 3 on the cylinder head 1 is formed at each end of the base 3B. The projections 7 project from the base 3B in an identical direction to the sleeve main bodies 3A.
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Hence, an intake passage structure of the multi-cylinder internal combustion engine is formed from the branch pipes of the intake manifold 2, the sleeve main bodies 3A of the sleeve structure 3, and the intake ports of the cylinder head 1.
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Here, the bolt holes 11 formed in the base 3B of the sleeve structure 3 are formed in advance to have a larger diameter than the bolts 4, and a collar 10 is inserted in advance into the inner side of each bolt hole 11. An inner diameter of the collar 10 is set to be substantially equal to an outer diameter of the bolt 4. Similar bolt holes 14 to the bolt holes 11 are formed likewise in the joint portion 2A on the periphery of the respective outlets of the branch pipes of the intake manifold 2. Separate collars 9 are inserted into the bolt holes 14. The collars 9 and 10 are made of metal.
One axial direction end of the collar 10 contacts the collar 9. A flange portion 10A is formed in advance integrally with this contact site of the collar 10.
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By tightening the bolt 4 to the cylinder head 1 in a condition where the annular projection 12 is crushed in this manner, an effect of compensating for creep shrinkage that occurs in the base 3B during an operation of the internal combustion engine, and thereby preventing the bolt 4 from coming loose, is obtained.
In this intake passage structure, as described above, the sleeve structure 3, which includes the plurality of sleeve main bodies 3A that are fitted respectively into the intake ports of the cylinder head 1 of the multi-cylinder internal combustion engine and the shared flange-shaped base 3B provided on one end of the plurality of sleeve main bodies 3A, is fixed to the cylinder head 1. Therefore, instead of fixing the sleeve main bodies 3A individually to the intake ports, the sleeve structure 3, which includes the sleeve main bodies 3A of all of the cylinders, is fixed to the cylinder head 1, and as a result, an amount of labor involved in an operation for fixing the sleeve main bodies 3A to the cylinder head 1 can be reduced.
Further, the sleeve main bodies 3A and the base 3B are made of resin, which exhibits lower thermal conductivity than the cylinder head 1, and therefore an excessive increase in an intake air temperature can be prevented.
In this intake passage structure, the sleeve main bodies 3A and the base 3B are molded integrally in advance, enabling a reduction in a number of components of the internal combustion engine and a reduction in a number of steps required to assemble the internal combustion engine.
In this intake passage structure, a positioning mechanism constituted by the projections 7 and the positioning holes 6 is provided between the base 3B and the cylinder head 1, and therefore the sleeve structure 3 can be mounted on the cylinder head 1 easily and accurately.
The positioning mechanism is structured such that the projections 7 formed on the resin-made base 3B are inserted respectively into the positioning holes 6 formed in the metal cylinder head 1. By forming the projections 7 on the base 3B, which is made of resin and is therefore easy to process, in this manner, a processing operation for providing the positioning mechanism can be executed easily.
In this intake passage structure, the bolt holes 11 are formed in the base 3B, and the bolts 4 are passed respectively through the bolt holes 11 via the collars 10 fitted therein. As a result, the tightening force of the bolts 4 can be prevented from acting directly on the resin-made sleeve structure 3.
Furthermore, in this intake passage structure, the flange portions 10A are provided respectively on the collars 10 so as to be exposed to the outer side of the base 3B opposite the intake manifold 2, and the annular projections 12 are formed on the base 3B in positions opposing the flange portions 10A. Therefore, when the bolts 4 are tightened to the cylinder head 1, the collars 10 are caused to crush the annular projections 12 by the tightening force of the bolts 4, thereby bringing about a favorable effect in that the crushed annular projections 12 compensate for creep shrinkage in the sleeve structure 3 so as to prevent the bolts 4 from coming loose.
In this intake passage structure, the flange-shaped joint portion 2A joined to the base 3B is provided on the intake manifold 2, the through-holes 14 for the bolts 4 are formed in the joint portion 2A, and the separate collars 9 are inserted into the through-holes 14 such that one end of each collar 9 contacts the joint potion 2A and the other end contacts the head portion 4A of the bolt 4. As a result, the fastening force of the bolts 4 can be transmitted to the collars 10 by means of a simple structure.
In the embodiment described above, the sleeve main bodies 3A and the base 3B are formed integrally by injection molding, for example. However, the sleeve main bodies 3A and the base 3B do not necessarily have to be integrated using injection molding.
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In this embodiment, the sleeve main bodies 3A and the base 3B are formed separately. A tab 3C is formed in advance on each sleeve main body 3A in two locations separated by a 180-degree interval.
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According to this embodiment, in comparison with the first embodiment, although the auxiliary bolts 15 are newly required, the sleeve main bodies 3A and the base 3B can be molded individually, and therefore a simpler mold shape can be employed and the molding operation can be performed more easily.
As regards integration of the sleeve main bodies 3A and the base 3B, the sleeve main bodies 3A and the base 3B may be formed separately, similarly to the second embodiment, and then integrated using an adhesive. As long as the sleeve main bodies 3A and the base 3B are integrated as the sleeve structure 3 when the intake manifold 2 is fixed to the cylinder head 1, the present invention is not dependent on the means for integrating the sleeve main bodies 3A and the base 3B.
Further, in the embodiments described above, a single sleeve structure is provided for all of the cylinders, but a configuration in which a plurality of sleeve structures are used, for example a configuration in which two sleeve structures are used for two cylinders each, may be employed instead.
Although the invention has been described above with reference to certain embodiments, the invention is not limited to the embodiments described above. Modifications and variations of the embodiments described above will occur to those skilled in the art, within the scope of the claims.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/065942 | 6/2/2015 | WO | 00 |