The present invention relates to an intake sound generation apparatus which is adapted to positively generate an intake sound as a sound effect produced in association with an accelerator operation by using intake pulsations in an internal combustion engine.
Japanese Patent Application Unexamined Publication No. 2009-222011 and Japanese Patent Application Unexamined Publication No. 2009-270489 disclose such intake sound generation apparatus. In the intake sound generation apparatus of the conventional arts, a vibration member with bellows is vibrated (or resonated) using intake pulsations, and a sound pressure with a certain frequency range which is produced due to the vibration is increased by a resonance tube. This resonance effect provides such a sound quality that an intake sound with a sporty feeling or a powerful feeling can be produced as a sound effect in a vehicle compartment.
In the above-described conventional arts, a vibration member, and an introduction tube and a resonance tube which are disposed on both sides of the vibration member so as to sandwich the vibration member therebetween. The introduction tube and the resonance tube are disposed in axial alignment with a central axis of the vibration member, that is, the introduction tube, the resonance tube and the vibration member are arranged concentrically with each other. Due to this arrangement, an attitude (or a mode) of the vibration member is limited to only the specific direction. As a result, an intake sound generated as a sound effect has a resonance frequency in a relatively narrow band. Therefore, it is not possible to produce a sound effect corresponding to a wide range of a rotation speed of the engine which covers from a low rotation speed thereof to a high rotation speed thereof. There is a demand for improvement in producing the sound effect having a resonance frequency in a wide band.
The present invention has been made in view of the above-described problems in the techniques of the conventional arts. An object of the present invention is to provide an improved intake sound generation apparatus capable of generating an intake sound as a sound effect having a resonance frequency in a wider band.
In a first aspect of the present invention, there is provided an intake sound generation apparatus for an internal combustion engine, the internal combustion engine including an intake system including an intake passage, the intake sound generation apparatus including:
In a second aspect of the present invention, there is provided the intake sound generation apparatus according to the first aspect, wherein the central axis of the introduction duct and the central axis of the resonance duct are located offset in directions opposite to each other with respect to the central axis of the vibration member.
In a third aspect of the present invention, there is provided the intake sound generation apparatus according to the first aspect, wherein an offset amount of the central axis of the at least one of the introduction duct and the resonance duct with respect to the central axis of the vibration member is set in a range of 7% to 40% of a diameter of the vibration member.
In a fourth aspect of the present invention, there is provided the intake sound generation apparatus according to the third aspect, wherein the vibration member has a generally cylindrical shape with a closed end, the diaphragm portion is formed by a bottom wall of the vibration member and the bellows portion is formed by a cylindrical side wall of the vibration member.
In a fifth aspect of the present invention, there is provided the intake sound generation apparatus according to the fourth aspect, further including a chamber which accommodates the vibration member, wherein the chamber has a diameter larger than a diameter of the introduction duct and a diameter of the resonance duct, and the introduction duct and the resonance duct are connected to opposite sides of the chamber in an axial direction of the chamber.
In a sixth aspect of the present invention, there is provided the intake sound generation apparatus according to the fifth aspect, wherein the chamber is disposed concentrically with the vibration member.
In a seventh aspect of the present invention, there is provided the intake sound generation apparatus according to the fifth aspect, wherein the diaphragm portion and the bellows portion of the vibration member are disposed without contact with the chamber.
In an eighth aspect of the present invention, there is provided the intake sound generation apparatus according to the fifth aspect, wherein the chamber is formed integrally with the resonance duct.
In a ninth aspect of the present invention, there is provided the intake sound generation apparatus according to the fifth aspect, wherein the vibration member is fixedly held between the introduction duct and the chamber.
In the intake sound generation apparatus according to the present invention, a central axis of at least one of the introduction duct and the resonance duct is located offset, that is, so-called eccentric, relative to a central axis of the vibration member. The vibration of the vibration member which is generated by intake pulsation in the intake system is a composite vibration of a vibration component in the axial direction of the vibration member and a vibration component in the radial direction of the vibration member which is determined based on the offset amount of the central axis of at least one of the introduction duct and the resonance duct. Accordingly, as compared to an intake sound generation apparatus in which a central axis of at least one of the introduction duct and the resonance duct is not offset relative to a central axis of the vibration member, the intake sound generation apparatus according to the embodiment and the modifications can produce an intake sound which is generated as a sound effect with a given sound quality added, in a wider frequency band.
Referring to
As shown in
The intake passage 30 includes an intake opening 34 opened to a front side of the vehicle. Air is introduced from the intake opening 34 into the intake passage 30. The air cleaner 31 and the throttle valve 32 are successively arranged in the intake passage 30 in this order from an upstream side of the intake passage 30. The intake passage 30 is connected to the intake manifold 33 through the throttle valve 32.
The air cleaner 31 is divided into a dust side portion 31B and a clean side portion 31C by a filter element 31A. The filter element 31A of the air cleaner 31 serves to remove dust or dirt contained in the air introduced from the intake opening 34. The throttle valve 32 adjusts an amount of the intake air passing through the intake passage 30 by varying a sectional area of the intake passage 30 through which the intake air flows.
The intake manifold 33 includes a plurality of branch pipes 33A which are communicated with the cylinders of the engine 2, respectively. With this construction, the intake air which passes through the intake passage 30 and then flows into the intake manifold 33 is distributed into the respective cylinders of the engine 2 through branch pipes 33A.
In the thus constructed intake system 3, there occurs intake pulsation due to reciprocating movement of pistons and intake valves (both not shown) of the engine 2. In order to produce an intake sound with a given sound quality as a sound effect by utilizing the intake pulsation, an intake sound generation apparatus 4 is disposed in the intake passage 30 between the air cleaner 31 and the throttle valve 32. The intake sound generation apparatus 4 includes a vibration member (hereinafter also referred to as a sound piece) 5 and is constructed to vibrate the vibration member 5 by utilizing the intake pulsation as a vibration source, generate a distinctive intake sound with a given sound quality and transmit the intake sound as a sound effect into a compartment of the vehicle as explained later.
Referring to
The introduction duct 6 has one end which is communicated and connected with the intake passage 30 between the air cleaner 31 and the throttle valve 32 as shown in
The vibration member 5 is fixed to the other end of the introduction duct 6 so as to cover an opening of the other end of the introduction duct 6, and is accommodated in an inside space of the chamber 8. The vibration member 5 is formed from a given resin material into a generally cylindrical or cup shape having a closed end. The vibration member 5 includes a flat diaphragm portion 5a having a predetermined thickness, a cylindrical bellows portion 5b having one end connected with the diaphragm portion 5a, and a flange portion 5c formed at a peripheral edge of the other end of the bellows portion 5b. The flange portion 5c abuts on the flange portion 6a of the introduction duct 6 so that the vibration member 5 is connected with the introduction duct 6. The diaphragm portion 5a forms a bottom wall of the vibration member 5, and the bellows portion 5b forms a cylindrical side wall of the vibration member 5. The diaphragm portion 5a is disposed perpendicular to a central axis C1 of the introduction duct 6 and is vibrated by the intake pulsation in the introduction duct 6 which serves as the vibration source. The bellows portion 5b has a wall thickness smaller than that of the diaphragm portion 5a, and is formed into a so-called bellows (accordion) shape so as to promote vibration of the diaphragm portion 5a.
In the thus constructed vibration member 5, the diaphragm portion 5a is vibrated due to a pressure change which is caused due to the intake pulsation in the introduction duct 6, so that a distinctive intake sound with a given sound quality resulting from the vibration of the diaphragm portion 5a is generated in the resonance duct 7.
The resonance duct 7 has a function of increasing a sound pressure of the intake sound in a predetermined frequency band (i.e., a frequency band of the order determined on the basis of the number of cylinders of the engine 2) by so-called columnar resonance and emitting the intake sound increased. The resonance duct 7 has an opening 7a at one end thereof which is opened to an outside of the resonance duct 7. The intake sound increased is emitted from the opening 7a. In consideration of the function of the resonance duct 7 per se, the resonance duct 7 is arranged such that the opening 7a is oriented toward a part of the vehicle, for instance, a dash panel which isolates and defines the engine compartment 1, so as not to insulate the intake sound to be emitted from the opening 7a.
Further, the chamber 8 is disposed at the other end of the resonance duct 7, and has a diameter (an inner diameter) larger than diameters (inner diameters) of the resonance duct 7 and the introduction duct 6. The chamber 8 is integrally formed with the resonance duct 7. The chamber 8 has a flange portion 8a at an open end thereof which is opened toward the introduction duct 6. The flange portion 8a is mated with the flange portion 6a of the introduction duct 6. The chamber 8 is connected with the introduction duct 6 by the mating abutment of the flange portion 8a and the flange portion 6a. The chamber 8 is disposed concentrically (coaxially) with the vibration member 5, and accommodates the vibration member 5 therein without contact with the diaphragm portion 5a and the bellows portion 5b of the vibration member 5.
Further, the flange portion 5c of the vibration member 5 is interposed between the flange portion 6a of the introduction duct 6 and the flange portion 8a of the chamber 8, and fixed thereto by welding. With this construction, the vibration member 5, the introduction duct 6 and the chamber 8 are formed as a one-piece, and the vibration member 5 is fixedly held between the introduction duct 6 and the chamber 8. In addition, a length and a diameter of the resonance duct 7 can be suitably adjusted to thereby increase a sound pressure of the intake sound in a target frequency band.
In the vehicle equipped with the thus constructed intake sound generation apparatus 4, the vibration member 5 accommodated in the chamber 8 is positively vibrated by utilizing the intake pulsation in the intake system 3, and the vibration member 5 and the chamber 8 are interacted with each other to generate the desired columnar resonance effect. Owing to this interaction between the vibration member 5 and the chamber 8, a distinctive intake sound with an additional sound quality can be generated, and a sound pressure of the intake sound can be increased by columnar resonance in the resonance duct 7. As a result, the increased intake sound which creates a sporty feeling or a powerful feeling can be generated as a sound effect in the vehicle compartment.
In the intake sound generation apparatus 4 according to this embodiment as shown in
An offset (or eccentric) rate P1 of the introduction duct 6 and an offset (or eccentric) rate P2 of the resonance duct 7 with respect to the vibration member 5 are defined by the following expressions (1) and (2):
P1(%)=α/D1×100 (1)
wherein α indicates a predetermined amount of offset of the central axis C1 of the introduction duct 6 with respect to the central axis C3 of the vibration member 5, and D1 indicates an inner diameter of the vibration member 5.
P2(%)=α/D2×100 (2)
wherein β indicates a predetermined amount of offset of the central axis C2 of the resonance duct 7 with respect to the central axis C3 of the vibration member 5, and D2 indicates an outer diameter of the vibration member 5.
The respective offset rates P1 and P2 are adjusted to lie within the range of 7% to 40%.
In the thus constructed intake sound generation apparatus 4, as shown in
Upon passage of the intake sound through the intake sound generation apparatus 4, the vibration member 5 is vibrated not only in the axial direction as indicated by the arrow M1 but also in the radial direction as indicated by the arrow M2, owing to the offset arrangement of the introduction duct 6 and the resonance duct 7 relative to the vibration member 5. Specifically, the vibration in the axial direction M1 has a sinusoidal waveform W1 as shown in
As apparently shown in
Further, in
wherein f denotes a resonance frequency, C denotes a sonic speed, r denotes a radius of a duct, V denotes a volume of a resonance chamber, L denotes a length of the duct, and σ denotes an open end correction value at an open end of the duct.
Since the introduction duct 6 and the resonance duct 7 are arranged offset relative to the vibration member 5 and the chamber 8 as shown in
According to the above expression (3), the so-called open end correction value σ with respect to the respective columnar resonance in the introduction duct 6 and the resonance duct 7 is influenced by the interference, so that the resonance frequency in the respective columnar resonance is varied.
The intake sound generation apparatus of the present invention is not limited to the intake sound generation apparatus according to the embodiment as shown in
The intake sound generation apparatus according to the embodiment and the modifications as described above can attain the following effects. The intake sound which is generated as a sound effect with a given sound quality added due to the resonance in the intake sound generation apparatus can be produced in a wider frequency band. Accordingly, the effect of providing a sound quality of the intake sound can be further enhanced. Further, a resonance frequency of the columnar resonance can be changed by adjusting the offset amount of the introduction duct and/or the resonance duct relative to the vibration member and the chamber. Therefore, it is possible to readily perform tuning of a target frequency of the intake sound to be produced as a sound effect. Furthermore, since the offset arrangement of at least one of the introduction duct and the resonance duct relative to the vibration member and the chamber is a precondition of the intake sound generation apparatus of the present invention, a freedom of layout of the intake sound generation apparatus even in the narrow engine compartment can be increased to thereby readily avoid interference with other parts disposed in the engine compartment.
This application is based on a prior Japanese Patent Application No. 2010-142217 filed on Jun. 23, 2010. The entire contents of the Japanese Patent Application No. 2010-142217 are hereby incorporated by reference.
Although the invention has been described above by reference to a certain embodiment of the invention and modifications thereof, the invention is not limited to the embodiment and the modifications as described above. Variations of the embodiment and the modifications as described above will occur to those skilled in the art in light of the above teachings. The scope of the invention is defined with reference to the following claims.
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