The present invention relates to an intake structure in an internal combustion engine and, more particularly, to an intake structure for a fuel injection device in an internal combustion engine of a motorcycle.
A conventional fuel injection device mounting structure in an intake structure of an internal combustion engine is known. A fuel injection device is installed in a cylinder head so as to face a generally U-bent intake passage. A fuel injection orifice in the fuel injection device thus installed in the cylinder head in a facing relation to the intake passage is oriented toward an intake port, which is an opening of the intake passage in a combustion chamber. Fuel injection is aimed directly at a valve head of an intake valve in a closed state of the intake port. See, for example,
A fuel injection device 014 of an internal combustion engine in a motorcycle configured as disclosed in Japanese Patent Laid-open No. 2001-138975 is illustrated in
Once the fuel injection device 014 is installed in accordance with such a disposing structure, the injection of fuel is oriented toward an opening of the intake passage 012 in a combustion chamber 011, that is, toward an intake port 012a. To be more exact, the injection of fuel is aimed directly at a portion corresponding to the head of an intake valve 012b in a state in which the valve closes the intake port 012a.
However, this injection of fuel aiming directly at the head of the intake valve in the intake port in the installed state of the fuel injection device can be disadvantageous for the following reasons. In an internal combustion engine having an overlap of opening and closing of valves, that is, in an engine wherein valves perform opening and closing motions such that an exhaust valve has not yet closed an exhaust port completely when an intake valve begins to open an intake port, injected fuel blows together with air toward the exhaust port simultaneously with opening of the intake port. A portion of the injected fuel is discharged together with exhaust gas through an exhaust passage from the exhaust port.
Such a portion of the injected fuel discharged together with exhaust gas through the exhaust passage results in an increase in the amount of HC contained in the exhaust gas. It is necessary to install a secondary air introducing device and an exhaust gas treating device such as CAT to prevent such an increase in the amount of HC contained in the exhaust gas and for decreasing the amount of HC. Post-treatment of the exhaust gas with use of these devices is therefore important.
One countermeasure for preventing such blowing of injected fuel may be the adoption of means performing fuel injection after the completion of an overlapped state of both intake and exhaust valves. However, since the adoption of such means retards the fuel injection timing by the fuel injection device, the injection of fuel is not completed within the opening time of the intake port by the intake valve. That is, the injection of fuel by the fuel injection device is not completed until complete closure of the intake port by the intake valve.
The present invention relates to an improvement of an intake structure in a fuel injection device mounting structure.
According to one aspect, the present invention relates to an intake structure in an internal combustion engine including a cylinder head, a combustion chamber in the cylinder head, an intake port and an exhaust port in the combustion chamber, an intake passage and an exhaust passage communicating with the intake port and the exhaust port, respectively, and an intake valve and an exhaust valve for opening and closing the intake port and the exhaust port in the intake passage and the exhaust passage, respectively. A fuel injection device is installed in the cylinder head with a fuel injection orifice thereof facing the intake passage. The fuel injection orifice is positioned in proximity to the intake valve for opening and closing the intake port in such a manner that the direction of fuel injection from the fuel injection device intersects the intake port.
The intake passage communicating with the intake port is formed in a U-like bent state, the fuel injection orifice of the fuel injection device faces a top portion of the intake passage, and an axis of the fuel injection device runs substantially in parallel with a valve axis of the intake valve. The intake passage branches from a single intake passage into a plurality of ports, and the fuel injection orifice of the fuel injection device is positioned in proximity to the branched portion of the intake passage. Further, the internal combustion engine having the intake structure is mounted on a vehicle in such a manner that a cylinder thereof assumes a horizontal state, and the vehicle with the internal combustion engine mounted thereon is a scooter type vehicle having a receptacle disposed over an intake system for the horizontal cylinder in the internal combustion engine.
According to another aspect, the invention relates to an intake structure in an internal combustion engine wherein a fuel injection device is installed in the cylinder head with a fuel injection orifice thereof facing the intake passage, the fuel injection orifice being positioned in proximity to the intake valve for opening and closing the intake port in such a manner that the direction of fuel injection from the fuel injection device intersects the intake port.
According to another aspect, the intake passage communicating with the intake port is formed in a U-like bent state, the fuel injection orifice of the fuel injection device faces a top portion of the intake passage, and an axis of the fuel injection device runs substantially in parallel with a valve axis of the intake valve.
According to another aspect, the intake passage branches from a single intake passage into a plurality of intake ports, and the fuel injection orifice of the fuel injection device is positioned in proximity to the branched portion of the intake passage.
According to another aspect, the internal combustion engine having the intake structure is mounted on a vehicle in such a manner that a cylinder thereof assumes a horizontal state, and the vehicle with the internal combustion engine mounted thereon is a scooter type vehicle having a receptacle disposed over an intake system for the horizontal cylinder in the internal combustion engine.
a) illustrates a front view of a cylinder head cover according to the present invention.
b) is a sectional view taken on line B—B in
In an intake structure of a horizontally internal combustion engine in a motorcycle configured in accordance with principles of the present invention, a fuel injection device is installed in an intake passage of the intake structure in such a manner that fuel is injected toward a wall surface of the intake passage without directly aiming at an intake port.
A front upper portion of a power unit 50g is secured to the rear frames 50f vertically swingably through a fulcrum portion 0. The power unit 50g is a swing type power unit. A rear wheel Wr is secured to a rear portion of the power unit 50g and rear suspensions 50h for suspending the power unit 50g are secured to rear upper portions of the rear frames 50f. Further, a goods receptacle 50i is mounted on top of the rear frames 50f, and a seat 50j is mounted on to top of the goods receptacle 50i. Thus, the power unit 50g is disposed under the goods receptacle 50i. A fuel tank 50k is disposed on the floor support frames 50e, and the greater part of the vehicle body frame is covered with a body cover 50m.
The goods receptacle 50i mounted on top of the rear frames 50f is a receptacle box for receiving therein various goods, e.g., helmet. The power box 50g disposed under the goods receptacle 50i has a structure in which an internal combustion engine E located on the front side and a continuously variable transmission T located on the rear side are rendered integral with each other. The internal combustion engine E is a single cylinder, four-cycle, water-cooled engine and is disposed on the vehicle in a substantially horizontal state in which a cylinder thereof faces the front side of the vehicle body. The continuously variable transmission T is a belt type transmission, for example. Numeral 50n denotes an air cleaner, and numeral 50p denotes a muffler.
Although only a part of the internal combustion engine E is shown in
As can be seen by reference to
As shown in
An upper surface (front side) of a block of the cylinder head 1 is illustrated in
The lower two stem guides 12c in
The intake passage 12 and the exhaust passage 13, both extending through the interior of the block of the cylinder head 1, are shown in
The intake passage 12 and the exhaust passage 13 extend within the block of the cylinder head 1 while creating respective curvilinear shapes. Particularly, the intake passage 12 extends curvilinearly through the cylinder head block 1, creating a generally U-shaped curve. Outside the block of the cylinder head 1, the intake passage 12 thus extending through the same block is connected to the air cleaner 50n through an inlet pipe and a connecting pipe (neither shown). A throttle is mounted in the connection between the inlet pipe and the connecting pipe. Further, outside the block, the exhaust passage 13 is connected to the muffler 50p through an exhaust pipe (not shown).
In the intake passage 12, a mounting seat 15 for mounting the fuel injection device 14 is provided at a position corresponding to a curved top portion 12d of the curved and U-shaped intake passage 12 and near the position just before the branched point of the passage. An injection device mounting hole 15a is formed in the mounting seat 15. As shown in
The hole 15a opens to the intake passage for mounting the injection device 14. The intake port 12a of the intake passages opens in the combustion chamber 11. An axis X of the hole 15a and an axis Y of the intake port 12a extend in a mutually deviated and nearly parallel relation. Consequently, the fuel injection device 14 is mounted such that the direction of fuel injection from the fuel injection device 14 deviates from the intake port 12a of the intake passage 12. That is, the fuel from the fuel injection device is not directly injected to the intake port 12a of the intake passage 12.
In assembling the engine E, as noted earlier and as known well, various components, including intake and exhaust valves 12b and 13b, a valve operating mechanism including rocker arms 4 and a cam shaft 5 for operating the valves 12b and 13b, a spark plug, and the fuel injection device 14, are installed in the block of the cylinder head 1.
Biasing forces of the valve springs 12e and 13e urge the intake and exhaust valves 12b and 13b upward. Upper ends of the valve stems confront ends 41a and 42a of rocker arms 41 and 42 corresponding to respective valves 12b and 13b. In a state in which opposite ends 41b and 42b of the rocker arms 41 and 42 are not in abutment against a projecting portion 5b of a cam portion 5a of the cam shaft 5 (to be described below), the valve stem upper ends clear ends 41a and 42a. With this clearance, it is possible to minimize the issue of valve closure during thermal expansion.
The opposite ends 41b and 42b of each rocker arm 41 and 42 are in abutment against the cam portion 5a of the cam shaft 5. When the opposite ends 41b and 42b are not in contact with the projecting portion 5b of each cam portion 5a, the rocker arms 41 and 42 assume the illustrated state. The intake and exhaust ports 12a and 13a are closed with the intake and exhaust valves 12b and 13b in a state in which the valve faces 12b1 and 13b1 of the head outer peripheries of the valves 12b and 13b are in contact with the valve seats 12a1 and 13al.
When the opposite ends 41b and 42b of the rocker arms 41 and 42 are in contact with the projecting portion 5b of the cam portion 5a, the rocker arms 41 and 42 turn a predetermined quantity. A depressing motion of the valve step upper ends caused by the rocker arms 41 and 42 moves the valve faces 12b1 and 13bl of the valve head outer peripheries away from the valve seats 12al and 13al, whereby the intake and exhaust ports 12a and 13a are opened. Opening and closing motions of the intake and exhaust ports 12a and 13a by the intake and exhaust valves 12b and 13b are performed in synchronism with intake and exhaust strokes in the known four-cycle strokes, of course.
The fuel injection device 14 is installed in the cylinder head 1 in such a manner that its injection port 14a faces the curved top portion 12d of the intake passage 12 in the vicinity of the branched point of the passage. The intake passage 12 is shown as a U-shaped curved portion on the right side in
A lower portion 14b of the fuel injection device 14 is pushed through a sealing member S into the hole 15a of the mounting seat 15 formed in the cylinder head 1, and a stepped portion 14c of the lower portion 14b of the fuel injection device is brought into abutment through the sealing member S against a stepped portion 15b of the hole 15a formed in the mounting seat 15. The injection valve 14 is held on the mounting seat 15. Next, an upper portion 14d of the fuel injection device 14 is fitted and held within a fitting hole 31al of the fuel injection device mounting member 31 such that the mounting member 31 covers the upper portion 14d.
More specifically, the upper portion 14d of the injection valve 14 is press-fitted into the fitting hole 31al of the fuel injection device mounting member 31 in a state in which an O-ring R is fitted in a constricted portion 14e formed in the upper portion 14d. A fixing portion 31c of the mounting member 31 is clamped with bolt B and fixed to the mounting seat 16 by utilizing a bolt hole 31d formed in the fixing portion. The mounting seat 16 is a part of the block structure of the cylinder head 1. In this way, the fuel injection device 14 is installed in the cylinder head 1. Additional details of the fuel injection device mounting member 31 are shown in
In the manner described above, the fuel injection device 14 is installed in the cylinder head 1. The hole 15a permits the fuel injection device 14 to be disposed so that the fuel injection port 14a faces the interior of the intake passage 12. The hole 15a is formed in such a positional relation that, as noted earlier, the axis X thereof is nearly parallel to but is deviated from the axis Y of the intake port 12a without aiming at the intake port 12a. Therefore, the fuel injection port 14a disposed in the mounting hole 15a is also in the aforesaid relation. Consequently, the fuel injected from the fuel injection port 14a does not advance directly toward the intake port 12a, but strikes directly against the wall surface of the intake passage 12 at a predetermined angle of inclination.
This mounting structure for the fuel injection device 14 can assist in minimization of the blow-through phenomenon of injected fuel, as will be described later. Moreover, in the internal combustion engine E adapted to perform swing motions in a horizontally installed state, it is possible to suppress the amount of an outward projecting quantity of the fuel injection device from the upper portion of the engine. Consequently, it is possible to provide a sufficient mounting space for the goods receptacle, which is disposed above the engine in the vehicle. Thus, it is possible to expand the receiving capacity of the goods receptacle.
The supply of fuel to the fuel injection device 14 mounted as above is performed through the fuel supply hose 3 connected to a connector 31b. The connector 31 extends upward (forward) from a holding portion 31a of the fuel injection device mounting member 31. The holding portion 31a holds the upper portion of the fuel injection device 14. The fuel supply hose 3, which has such a structure as shown in
As shown in
Numerals 36 and 37 denote clip members for holding the fuel supply hose 3. With the clip member 36, the hose 3 is held to the cylinder head 1 through the holding portion 17 (see
At the time of overlap of closing of the exhaust valve and opening of the intake valve just before the end of the exhaust stroke, as shown in
As can be seen from
When the throttle angle is high (e.g., full open), as shown in
However, in the embodiment of the present invention, in the exhaust stroke with the exhaust valve 13b open during operation of the engine E, the fuel injected from the injection port 14a of the fuel injection device 14, which faces the interior of the intake passage 12, is not directed directly toward the intake port 12a as noted previously. The injected fuel strikes directly against the inner wall of the intake passage 12 and stays within the intake passage 12 while assuming a state of fine mist. The injected fuel remains near the backside of the head portion of the intake valve 12b in the intake port 12a. Thus, it is possible to minimize the blow-through phenomenon of injected fuel at the time of opening/closing overlap of the exhaust valve 13b and the intake valve 12b just before the end of the exhaust stroke.
That is, in the embodiment of the present invention, by opening of the intake valve 12b just before closing of the exhaust valve 13b at the end of the exhaust stroke, intake air is introduced through the intake passage 12. First, the air around the intake port 12a is fed into the combustion chamber 11. Subsequently, misty fuel is fed into the combustion chamber 11 as follows. The injected fuel is injected toward the inner wall surface of the intake passage 12 and further atomized by collision with the wall surface. The atomized misty fuel, which remains near the curved top portion 12d in the intake passage 12, flows through the intake passage 12 together with the intake air and is fed into the combustion chamber 11 through the intake port 12a.
In the intake structure of this embodiment, since an air intake action is performed through the above process, it is possible to minimize the occurrence of the blow-through phenomenon of unburned injected fuel caused by flowing of intake air into the combustion chamber 11 upon opening of the intake valve 12b just before closing of the exhaust valve 13b at the end of the exhaust stroke.
Moreover, the combustion efficiency is improved, because the misty fuel staying near the curved top portion of the intake passage is introduced immediately following the air, which stays near the intake port.
The intake structure disclosed herein is applicable not only to the vehicle wherein the engine is installed horizontally, but also to a vehicle wherein the engine is installed vertically or nearly vertically. Also, the intake structure is applicable not only to the motorcycle but also to other vehicles as well.
Number | Date | Country | Kind |
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2003-342321 | Sep 2003 | JP | national |
Number | Name | Date | Kind |
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5819706 | Tsuchida et al. | Oct 1998 | A |
6055958 | Aoyama et al. | May 2000 | A |
Number | Date | Country |
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2001-138975 | May 2001 | JP |
Number | Date | Country | |
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20050109321 A1 | May 2005 | US |