Information
-
Patent Grant
-
6564397
-
Patent Number
6,564,397
-
Date Filed
Monday, May 14, 200123 years ago
-
Date Issued
Tuesday, May 20, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Douglas; Steven O.
- Huynh; Khoa
Agents
- Fay, Sharpe, Fagan, Minnich & McKee
-
CPC
-
US Classifications
Field of Search
US
- 004 580
- 004 581
- 004 582
- 004 583
- 428 101
- 428 187
- 428 103
- 428 217
-
International Classifications
-
Abstract
A bath mat comprises a base member made from a first elastomeric material and at least one contrast member differing from the base member but manufactured to be integral with the base member through an over-molding or co-molding process. The contrast member differs in color and/or hardness or feel from the base member providing improved aesthetics and functionality.
Description
BACKGROUND OF THE INVENTION
This invention relates to bath mats of the type to be removably placed in the bottom of a bath tub or shower and operable under wet conditions.
Bath mats are commonly used in households throughout the United States. The mats are often placed in a bath tub having a shower curtain and stood upon while one takes a shower. Such bath mats are often rectangular sheets of flexible polymeric material having uniform characteristics and color. Bath mats are sold through general merchandising channels of trade and are available from numerous sources. Available bath mats add only minimally to the appearance and functionality of a bathroom.
SUMMARY OF THE INVENTION
In accordance with the present invention, a bath mat is provided in which different zones have different characteristics resulting in an improved appearance and texture.
Further in accordance with the invention, a bath mat is provided comprising a base member fabricated from a first elastomeric material and at least one contrast member comprising a second elastomeric material differing from the first elastomeric material but manufactured integrally therewith.
Yet further in accordance with the invention, a bath mat is provided having a base member of a first color and hardness, and contrast members differing in color and hardness from the base member; the contrast members being integrally formed with the base member.
Yet further in accordance with the invention, a bath mat is provided having a generally rectangular base member and contrast members integral to said base member, the contrast members top surfaces being raised above the base member and having a feel different from the base member.
Still further in accordance with the invention, a method of manufacturing a bath mat is provided in which a base member is injection molded of a first elastomeric material and contrast members are then over-molded onto and integrally with the base member creating a bath mat with zoned characteristics. Alternatively, contrast members or inserts are molded and a base member then molded around the contrast members becoming a unitary mat.
It is a primary object of the present invention to provide a bath mat having improved aesthetics, durability and function.
It is another object of the present invention to provide a bath mat having zones with a different feel integrally manufactured into a bath mat.
It is still another object of the present invention to provide a method of manufacturing a bath mat which economically creates an aesthetically pleasing durable bath mat having zones of different color or hardness.
BRIEF DESCRIPTION OF THE DRAWINGS
The foregoing objects, and others, will in part be obvious and in part pointed out more fully hereinafter in conjunction with the written description of the preferred embodiments of the invention illustrated in the accompanying drawings in which:
FIG. 1
is a top plan view of a bath mat in accordance with the present invention;
FIG. 2
is a cross section of the bath mat seen in
FIG. 1
taken along line
2
—
2
;
FIG. 3
is a top plan view of another bath mat in accordance with the present invention;
FIG. 4
is a cross-sectional view taken along line
4
—
4
of
FIG. 3
;
FIG. 5
is a top plan view of still another bath mat in accordance with the present invention;
FIG. 6
is a cross-sectional view taken along line
6
—
6
of the bath mat seen in
FIG. 5
;
FIG. 7
is a top plan view of still another bath mat in accordance with the present invention;
FIG. 8
is a cross-sectional view taken along line
8
—
8
of the bath mat seen in
FIG. 7
;
FIG. 9
is a cross-sectional view of a detail of an injection mold and resulting base member manufactured in accordance with the present invention;
FIG. 10
is a detail of a second mold or over mold applied to the base member seen in
FIG. 9
;
FIG. 11
is a detail view of a finished bath mat showing the contrast member having been injected when the mold and base member are disposed as seen in
FIG. 10
;
FIG. 12
is a detail of another mold and base member created by said mold in accordance with the present invention;
FIG. 13
is a detail of a second mold or over mold applied to the base member created in
FIG. 12
in accordance with the present invention;
FIG. 14
is a detail view showing a base member and contrast member fused into a bath mat as created by the second mold or over mold show in
FIG. 13
;
FIG. 15
is still another detail of a mold and the base member created by this mold in accordance with the present invention;
FIG. 16
is a detail view of a second mold or over mold and the finished bath mat comprising a base member and contrast member created by the second mold;
FIG. 17
shows another first mold and base member created by a first mold in accordance with the present invention;
FIG. 18
shows detail of a second mold and the finished bath mat created by the second mold in accordance with the present invention;
FIG. 19
shows a detail view of another first mold and base member created in accordance with the present invention;
FIG. 20
shows a detail of a second mold or over mold in accordance with the present invention and a detail of a bath mat having a base member and contrast member created by the over mold in the base member seen in
FIG. 19
;
FIG. 21
shows, schematically, the process of using a first mold followed sequentially by use of a second mold with the workpiece created in the first mold;
FIG. 22
is a perspective view of a bath mat in accordance with the invention made in another molding technique;
FIG. 23
is a cross section of a mold for creating the mat of
FIG. 22
in the open portion;
FIG. 24
is a cross section of the mold of
FIG. 23
in the closed and loaded position;
FIG. 25
is a cross section of the mat as molded in
FIGS. 23 and 24
taken along line
25
—
25
of
FIG. 22
; and,
FIG. 26
shows details of a portion of the base member and a contrast member as seen in FIGS.
22
—
25
at a larger scale.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now in greater detail to the drawings wherein the showings are for the purposes of illustrating preferred embodiments of the invention and not for the purpose of limiting the invention,
FIG. 1
illustrates a bath mat
10
in accordance with the present invention. The bath mat comprises a base member
12
which is generally rectangular and fabricated from a first elastomeric material. The bath mat
10
is shown in cross-section in FIG.
2
. Base member
12
is generally rectangular with rounded corners and is profiled with a peripheral upstanding rib
14
. Other profiling, such as suction cups on the bottom or the like could also be implemented in the base member
12
as desired. The base member
12
is fabricated from an elastomeric material. Appropriate materials include thermoplastic olefins (TPOs) and other thermoplastic elastomers (TPEs). Such materials are widely available from vendors including Advanced Elastomer Systems of St. Louis, Mo. and Shell Chemicals. Appropriate materials from Advanced Elastomer Systems include Vistaflex 671N thermoplastic rubber and Vistaflex 641N thermoplastic rubber. Various Shell products sold under the trademark Kraton are appropriate. Other materials such as PVC or Silicone can be selected to meet specific application needs. Fillers, coloring agents, plasticizers, and catalysts are added as is conventional to achieve appropriate Durometer hardness, density and other physical characteristics.
Referring again to
FIG. 1
, several contrast members
16
are positioned within the bath mat
10
. The contrast member
16
are in the shape of stylized fish and their upper surfaces are textured with grooves
18
. The grooves
18
, add non-slip functionality. The contrast member
16
are fabricated from a material similar to the material used in the bath mat base member
12
. The same thermoplastic olefin or thermoplastic elastomer is conveniently used. However, a different thermoplastic olefin or thermoplastic elastomer can be used. Silicone or flexible polyvinylchloride or other suitable elastomers may also be used. The material is compounded to have a Shore A hardness different in the contrast member
16
when compared to the base member
12
. The material is also compounded to have a color different in the contrast member
16
when compared to the base member
12
. The contrast members
16
are integrally formed with the base member
12
forming an integral bath mat
10
. The process for achieving this is shown schematically in FIG.
21
.
An injection molding machine has a two-part mold comprising a back mold half
22
and front mold half
24
. Elastomeric material is injected into a cavity
26
formed by the two mold halves having a shape desired for the base member
12
. After the plastic is injected into the cavity
26
forming the base member
12
, the front mold half
24
is pulled away from the back mold half
22
leaving the base member
12
in place in the back mold half
22
. The back mold half
22
and base member
12
are then rotated and a second front mold half
28
is brought into engagement with the base member
12
. A second elastomeric material is injected through the second front mold half
28
into cavities
30
,
32
having the shapes desired for the contrast members
16
. It is possible to use multiple injection screws to fill the separate cavities
30
,
32
. This allows use of a third or even a fourth material to add colors or textures to the mat as desired.
The elastomeric material to form the base member
12
and the elastomeric material to form the contrast members
16
are very similar in molding characteristics and melting points. The injection molding of the contrast members
16
directly against base member
12
causes the contrast members
16
to weld to the base member
12
and then create a unitary bath mat
10
. While the contrast members
16
may have different characteristics such as color, surface texture, surface skin feel, and Shore A hardness, the contrast members
16
are welded to and unitary with the base member
12
.
After the injection molding of the contrast member
16
through the second front mold half
28
, the second front mold half
28
is separated from the back mold half
22
and finished bath mat
10
ejected. Thus, an integrated two-step molding process starts with two resin compounds and produces a finished bath mat. A base member is molded with a back mold half and a first mold half; then contrast members are integrated into the base member and molded with the same back mold half and a second front mold half or over-mold half.
FIGS. 3 and 4
show a second embodiment of the invention.
FIG. 3
shows a bath mat
40
in top plan view comprising a base member
42
and contrast members
46
. The base member
42
is generally rectangular and is molded with several grooves to accommodate contrast members
46
. One groove is a generally rectangular peripheral groove around the entire periphery of the base member
42
. A contrast member
46
a
fills this groove and, as seen in
FIG. 4
, extends above the top of the base member
42
. The peripheral contrast member
46
a
is positioned similarly to the peripheral upstanding rib
14
seen in FIG.
1
. However, because it is a contrast member, it will have characteristics different from the base member. Thus, it will be easier to see and feel as the color and Shore A hardness is different. In the preferred embodiment, the colors are selected to be contrasting and the Shore A hardness of the contrast member
46
is selected to be significantly different than the Shore A hardness base member
42
; e.g., base member Shore A hardness
80
and contrast member Shore A hardness
60
. The remaining contrast members
46
b
are wavy ribs contained within the boundaries of the peripheral contrast member
46
a
and easily distinguishable therefrom because of their waviness. Thus, a person showering on this mat will be able to determine his or her location on the mat by feel.
FIGS. 5 and 6
illustrate yet another embodiment of the invention. A bath mat
50
comprises a base member
52
, a peripheral contrast member
56
a
and several round contrast members
56
b
. As can be seen in
FIG. 6
, the peripheral contrast member
56
a
is accommodated in a peripheral groove which does not penetrate through the entire depth of the base member
52
. The round contrast members
56
however do penetrate through the entire depth of the base member
52
. The round contrast members have top surfaces
57
which are coplanar with the top surface of the base member
52
and bottom surfaces
58
which are coplanar with the bottom surface of the base member
52
. In this way, the bottom of the mat is provided with areas having the same color and Shore A hardness as the contrast member tops. Thus, softer (or harder) areas may be provided on the bottom as well as the top of the mat. The top and/or bottom surfaces of the round contrast members can be domed to extend above the base member, cupped or textured.
FIGS. 7 and 8
illustrate yet another embodiment of the present invention. A bath mat
60
comprises a base member
62
, a peripheral contrast member
66
a
and a central contrast member
66
b
. The base member
62
has a generally flat bottom and is generally rectangular in shape with rounded corners. Of course, suction cups, grooves or texturing can be added to the bottom. The base member
62
is almost entirely covered by the contrast members
66
a
,
66
b
. A base member peripheral upstanding rib
64
is spaced inwardly from the edge of the mat
60
and is generally rectangular. The rib
64
separates the peripheral contrast members
66
a
from the central contrast member
66
b
. The base member
62
also has three central ribs
64
b
. The central ribs
64
b
are long, narrow, wavy ribs projecting through the central contrast member
66
b.
From the top, the bath mat
60
of
FIG. 7
resembles the bath mat
40
of FIG.
3
. However, in the bath mat
60
, the ribs protruding through the top flat surface of the bath mat are extensions of the base member
62
rather than contrast members. In this way, the ribs will have the same color and hardness as the bottom surface of the base member
62
. In the bath mat
40
seen in
FIGS. 3 and 4
, the ribs have a different color and different hardness from the bottom of the base
42
.
All of the bath mats
10
,
40
,
50
, and
60
seen in
FIGS. 1-8
are made in the over molding process illustrated in FIG.
21
. The differences in the bath mats are accomplished by changing the configurations of the back mold half
22
and the front mold halves
24
,
28
. The base member is molded between the back mold half
22
and the first front mold half
24
. Thereafter, the back mold half
22
, with the base member still in place, is repositioned to be engaged by a second front mold half
28
which seals against the back mold half and portions of the base member. There are sealing techniques which can be used to assure that the elastomeric material forming the contrast elements are retained within the appropriate cavities
30
,
32
are illustrated in
FIGS. 9-20
. These techniques are illustrated with cross-section appropriate to form a rib. The techniques are of general applicability and can be used with cavities which will form fish-shapes, round shapes passing through the entirety of the base member, ribs, or a multitude of other shapes which one may find appropriate for use as contrast members. The sealing techniques of
FIGS. 9-20
are all illustrated with respect to creation of contrast members which do not penetrate through the base member in its entirety. These techniques may also be adapted for use with contrast members completely penetrating the base member as is seen in back mat
50
of
FIGS. 5 and 6
.
Referring to
FIG. 9
, a portion of a back mold half
72
is shown supporting a portion of a base member
74
having an upstanding rib
76
. The rib
76
has side walls
78
,
80
which are not parallel but converged toward one another in the upward direction. This is generally known as draft. The converges can be very gentle, as small as a half of degree to one degree. The base member
74
and rib
76
are formed by the interaction of the back mold half
72
and first front mold half
82
.
FIG. 10
shows the interaction of a second front mold half
84
and the base member
74
. The second front mold half
84
has a recess
86
which engages the top portion of the rib
76
and compresses it, forcing the side wall
78
,
80
toward one another. With the second front mold half
84
fully engaged, cavities
88
,
90
are defined between the second front mold half
84
, the back mold half
72
, the rib
76
, and other ribs or mold parts (not shown). These cavities are filled as is illustrated in
FIG. 21
resulting in the structure seen in FIG.
11
.
FIG. 11
shows a detail of a finished bath mat comprising a base member
74
, a contrast members
92
and a base member rib
76
extending upwardly from the base member
74
and separating portions of a single contrast member
92
or several separate contrast members
92
.
FIGS. 12
,
13
and
14
show a second technique for isolating contrast members. A back mold half
102
supports a base member
104
having a rib
106
. The rib
106
and base member
104
are formed by injection molding elastomeric material between the back mold half
102
and a first front mold half
108
having a recess
110
which forms the rib
106
. The rib
106
is formed to have sides with draft as is conventional. Additionally, substantially horizontal shoulders
112
,
114
are formed in the sides of the rib
106
. Referring now to
FIG. 13
, a second front mold half
116
engages the rib
106
defining cavities
118
. A recess
120
in the second front mold half
116
accommodates the top of the rib
106
. The portion of the second front mold half directly adjacent both sides of the recess
120
engage the shoulders
114
,
116
of the rib
106
, downwardly compressing the shoulders slightly. This forms a seal, isolating the cavities
118
so that well-defined contrast members
122
(
FIG. 14
) are created. The shoulders
112
can be other than horizontal. If other than horizontal shoulders are desired, the recess
120
in the second front mold half
116
will be changed to accommodate the new shape. However, horizontal shoulders allow direct compression of the base member and horizontal, or close to horizontal, is preferred.
FIGS. 15 and 16
show another technique for forming discrete contrast members. In
FIG. 15
, a back mold half
132
supports a base member
134
having a recess
136
formed in its top. The base member
134
and recess
136
are formed by corresponding surfaces in a first front mold half
138
. The front mold half
138
has a downwardly extending projection
140
flanked by two small recesses
142
,
144
. Small recesses
142
,
144
form small upstanding ridges
148
,
150
having flat top surfaces in the base member. The ridges
148
,
150
can be very small and very short.
FIG. 16
shows a second front mold half
152
and a detail of the finished bath mat
154
created by the interaction of the second front mold half
152
, and the base member
134
. The second front mold half
152
has a recess
160
. When the second front mold half
152
is closed against the base member
134
, the portions of the second front mold half
152
adjacent the recess
160
compress the ridges
148
,
150
in the base member
134
. This seals a cavity defined by the recess
160
and the recess in the base member
136
(
FIG. 15
) created by the first front mold half
138
. Elastomeric material is filled into the cavity creating a contrast member
156
. The contrast member
156
extends beyond the top of the small upstanding ridges
148
,
150
and has a top profile
158
corresponding to a recess
160
in the second front mold half
152
.
FIGS. 17 and 18
illustrate another technique for creating well-defined contrast members in a bath mat.
FIG. 17
shows a back mold half
170
, a base member
172
, and a first front mold half
174
. The front mold half
174
includes a projection
176
having a flat bottom
178
and slightly tapered side walls
180
having horizontal shoulders
182
. The projection
178
creates a recess
184
in the base member having horizontal shoulder
188
in its side walls.
FIG. 18
shows a second front mold half
190
adapted to form a contrast member
192
in the base member
172
. The second front mold half
190
includes a recess
194
and ridges
196
on both sides of the recess
194
. When the second front mold half
190
is engaged against the base member
172
, the ridges
196
compress the base member
172
at the horizontal shoulders
188
. This seals a cavity defined by the recess
184
in the base member
172
and the recess
194
in the second front mold half
190
. This volume is then filled with elastomeric material which becomes the contrast member
192
.
FIGS. 19 and 20
illustrate yet another sealing technique usable in creating contrast members in the present invention. In
FIG. 19
, a back mold half
202
and a first front mold half
204
are illustrated. The front mold half
204
has a projection
206
having slightly converging walls as is conventional and a flat bottom
208
. The two mold halves
202
and
204
are shown disengaged. A base member
210
as created by the two mold halves is shown still engaged on the back mold half
202
. The base member
210
includes a recess
212
created by the projection
206
.
FIG. 20
shows the back mold half
202
, the base member
210
, a second front mold half
214
having a recess
216
. Ridges
218
are provided adjacent the sides of the recess
216
. When the second front mold half
214
is engaged against the base member
210
, the ridges
218
compress a portion of the base member
210
on either side of the recess
212
. This seals the cavity comprising the recess
212
in the base member and the recess
216
in the second front mold half. This cavity is filled with elastomeric material which becomes the contrast member
220
.
All of the sealing techniques described above can be used in the present invention to create contrast members of a wide variety of shapes and sizes. While ridges are shown in the details of
FIGS. 9-20
, fanciful shapes such as fish shapes, wave shapes, rings, letters of the alphabet, or other shapes can be accomplished in this manner. Moreover, the sealing technique can be used for contrast members of various sizes and various penetrations through the base member.
Another embodiment of the invention is shown in FIG.
22
and FIG.
25
and the method of making this embodiment is shown in
FIGS. 23 and 24
. A bath mat
300
is comprised of a base member
310
and multiple insert members
320
. The mat
300
contains approximately 7 identical serpentine insert members
320
. One insert member is shown in phantom in isolation in FIG.
22
. In this embodiment of the invention, the insert members
320
are molded as individual inserts. As seen in
FIG. 23
, the insert members
320
are then inserted into the bottom half
330
of a mold and fixed in place. The bottom half
330
of the mold may have slight recesses or other indicia to indicate placement of the inserts
310
. As can also be seen in
FIG. 23
, the insert tops
322
extends slightly above the uppermost surface of the bottom half of the mold
330
.
The top half of
340
of the mold is also seen in FIG.
23
. The top half of the mold
340
includes recesses
342
positioned above the insert members
320
. Protrusions
344
are also provided in the mold top half
340
to create recesses
346
and the bath mat
300
. As seen in
FIG. 22
, the recesses
346
alternate with the insert
320
providing a pleasing appearance and texture.
As seen in
FIG. 24
, once the inserts
320
are in place, the mold top half
340
and the mold bottom half
330
are brought together and plastic material differing from the plastic material of the insert members is injected into the cavity. The material completely surrounds the insert members
320
and binds to the insert members
320
creating a unitary bath mat as shown in cross section in FIG.
25
and perspective in FIG.
22
. The finished bath mat
300
comprises a base member
310
which is generally rectangular in shape and several insert members
320
. The base member
310
has a generally flat bottom and all of the insert members
320
also have generally flat bottoms. The flat bottom of the insert members
320
are generally coplanar with the flat bottom of the base member
310
providing a bath mat with a generally flat and planar bottom surface. Alternatively, suctioned cups can be molded into the base member
310
and/or the insert members
320
. As previously described, the upper portion of the insert members
320
have insert top
322
which extend above the upper surface of the base member
310
. Therefore, the finished bath mat
300
has an upper surface which is generally planar but has upstanding serpentine ridges formed by the insert tops
322
and serpentine recesses
346
. Because the insert members
320
are molded in a completely separate operation from the molding of the base member
310
, the insert members can have different characteristics including different colors, different hardnesses, and different surface textures. An improved non-slip top surface which is aesthetically pleasing and provides tactile feedback to user is provided. In essence, the insert portions are pre-molded, secured in the cavity of the mat mold, and the base member molded caround and integrally formed with the insert members.
FIG. 26
shows a portion of the bath mat
300
using hollow insert members in greater detail. The base member
310
has suctioned cups
350
integrally molded into its bottom surface. Also, grooves
346
are provided to add additional texture and non-slip characteristics to the top surface of the base member
310
. The illustrated insert member
320
is sinuous or serpentine as shown in FIG.
22
. In
FIG. 26
, it can be seen that the insert member
320
is substantially hollow. A recess
360
is defined by insert side walls
362
,
364
and the insert top
322
. An insert recess rib
368
extends downwardly from the center lower surface of the insert top
322
. This construction provides several advantages. The hardness of the insert material can be higher than or very close to the hardness of the base member material while still having a lower perceived hardness to the user. In the preferred embodiment, the base member
310
has a Durometer of 45 (Shore A) and the insert members
320
have a Durometer of 60 (Shore A). The insert members
320
“feel” softer to the user in the finished mat
300
because they are hollow. The use of a higher Durometer material for the hollow insert members
320
allows more precise placement during finish molding. Thus, a blue elastomer of the given hardness (45 Shore A) can be used for the base member
310
and a white elastomer having a different surface texture and higher hardness (60 Shore A) can be used for the insert members (
320
). The user of the bath mat
300
will perceive the insert members to be softer because of their hollow construction. Texturing and profiling is used to modify perceived physical characteristics.
The embodiments shown in
FIG. 22
can be easily modified to include all ribs rather than alternating ribs and grooves. Moreover, the grooves
346
can simply be eliminated and texturing different from the surface texturing of the inserts
320
applied to the entire top surface of the base member
310
. The insert members
320
can be solid as illustrated in
FIG. 25
or hollow as illustrated in FIG.
26
. Preferably, suction cups are added to the under surface of the base member
310
.
As described above, the bath mats illustrated in
FIGS. 22-26
are easily manufactured by first molding the insert members
320
, placing the insert members
320
into a lower mold half
330
and upper mold half
340
, and injection molding the base member
310
which will come into contact with and be joined to the insert members
320
forming an integral bath mat as described above. Of course, variations in the selection of elastomeric materials used, inclusion of transparent or translucent members, inclusion of visual interest members in translucent members, inclusion of third and fourth contrast materials, and different shapes are all consistent with the teachings of the invention set forth above. A gel contained within another material to form a contrast member could be used. Such a structure would add a different feel to the contrast members in a manner similar to the embodiments described above.
A finished bath mat in accordance with the present invention will measure approximately 30 inches by 16 inches. The thickest portions of the bath mat will be approximately ¼″ thick. It will weigh approximately 2 lbs. 14 oz.
While considerable emphasis has been placed on the structures of the preferred embodiments and the processes and relationships in creating these preferred embodiments, it will be appreciated that many modifications and alterations can be made in the embodiments herein illustrated and described without departing from the principals of the invention. For instance, the mat may be used as a kitchen mat or otherwise in the home. Such modifications and alterations will occur to others upon the reading and understanding of this specification. It is intended to include all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims
- 1. A flexible, unitary, one piece, removable non-adhesive bath mat consisting of:a substantially planar exclusively elastomeric base member having substantially uniform characteristics, a perceived hardness and a depth dimension of about one quarter inch; and, at least one exclusively elastomeric insert element integrally formed with said base member and penetrating into said base member and a portion thereof upstanding from the base member having a perceived hardness differing from said perceived hardness of said base member said at least one insert element being permanently joined to said base member.
- 2. The bath mat of claim 1 wherein said insert element penetrates said base member to a depth less than said depth dimension.
- 3. The bath mat of claim 1 wherein said at least one insert element and said base member differ in color.
- 4. The bath mat of claim 1 wherein said at least one insert element and said base member differ in surface feel.
- 5. A flexible, unitary, one piece removable non-adhesive household mat consisting of:a substantially planar exclusively elastomeric base member having substantially uniform characteristics, a perceived hardness and a depth dimension; and, at least one exclusively elastomeric insert element integrally formed with said base member and penetrating into said base member and a portion thereof upstanding from the base member having a perceived hardness differing from said perceived hardness of said base member said at least one insert element being permanently joined to said base member.
- 6. The mat of claim 5, wherein said insert element penetrates said base member to a depth less than said depth dimension.
- 7. The mat of claim 5, wherein said at least one insert element and said base member differ in color.
- 8. The mat of claim 5, wherein at least one insert element and said base member differ in surface feel.
- 9. A flexible, unitary, one piece, removable non-adhesive bath mat consisting of:a substantially planar exclusively elastomeric base member having substantially uniform characteristics, a perceived hardness and a depth dimension of about one quarter inch; and, at least one exclusively elastomeric insert element integrally formed with said base member and penetrating into said base member having a perceived hardness differing from said perceived hardness of said base member said at least one insert element being permanently joined to said base member, wherein said at least one insert element is hollow.
- 10. The bath mat of claim 9 wherein said at least one insert element has a hardness higher than said base member but a perceived hardness which is lower.
- 11. A flexible, unitary, one piece removable non-adhesive household mat consisting of:a substantially planar exclusively elastomeric base member having substantially uniform characteristics, a perceived hardness and a depth dimension; and, at least one exclusively elastomeric insert element integrally formed with said bas member and penetrating into said base member having a perceived hardness differing from said perceived hardness of said base member said at least one insert element being permanently joined to said base member, wherein said at least one insert element is hollow.
- 12. The household mat of claim 11 wherein said at least one insert element has a hardness higher than said base member but a perceived hardness which is lower.
US Referenced Citations (39)