Integral bath mat with zoned characteristics and method of making a bath mat

Information

  • Patent Grant
  • 6564397
  • Patent Number
    6,564,397
  • Date Filed
    Monday, May 14, 2001
    23 years ago
  • Date Issued
    Tuesday, May 20, 2003
    21 years ago
Abstract
A bath mat comprises a base member made from a first elastomeric material and at least one contrast member differing from the base member but manufactured to be integral with the base member through an over-molding or co-molding process. The contrast member differs in color and/or hardness or feel from the base member providing improved aesthetics and functionality.
Description




BACKGROUND OF THE INVENTION




This invention relates to bath mats of the type to be removably placed in the bottom of a bath tub or shower and operable under wet conditions.




Bath mats are commonly used in households throughout the United States. The mats are often placed in a bath tub having a shower curtain and stood upon while one takes a shower. Such bath mats are often rectangular sheets of flexible polymeric material having uniform characteristics and color. Bath mats are sold through general merchandising channels of trade and are available from numerous sources. Available bath mats add only minimally to the appearance and functionality of a bathroom.




SUMMARY OF THE INVENTION




In accordance with the present invention, a bath mat is provided in which different zones have different characteristics resulting in an improved appearance and texture.




Further in accordance with the invention, a bath mat is provided comprising a base member fabricated from a first elastomeric material and at least one contrast member comprising a second elastomeric material differing from the first elastomeric material but manufactured integrally therewith.




Yet further in accordance with the invention, a bath mat is provided having a base member of a first color and hardness, and contrast members differing in color and hardness from the base member; the contrast members being integrally formed with the base member.




Yet further in accordance with the invention, a bath mat is provided having a generally rectangular base member and contrast members integral to said base member, the contrast members top surfaces being raised above the base member and having a feel different from the base member.




Still further in accordance with the invention, a method of manufacturing a bath mat is provided in which a base member is injection molded of a first elastomeric material and contrast members are then over-molded onto and integrally with the base member creating a bath mat with zoned characteristics. Alternatively, contrast members or inserts are molded and a base member then molded around the contrast members becoming a unitary mat.




It is a primary object of the present invention to provide a bath mat having improved aesthetics, durability and function.




It is another object of the present invention to provide a bath mat having zones with a different feel integrally manufactured into a bath mat.




It is still another object of the present invention to provide a method of manufacturing a bath mat which economically creates an aesthetically pleasing durable bath mat having zones of different color or hardness.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing objects, and others, will in part be obvious and in part pointed out more fully hereinafter in conjunction with the written description of the preferred embodiments of the invention illustrated in the accompanying drawings in which:





FIG. 1

is a top plan view of a bath mat in accordance with the present invention;





FIG. 2

is a cross section of the bath mat seen in

FIG. 1

taken along line


2





2


;





FIG. 3

is a top plan view of another bath mat in accordance with the present invention;





FIG. 4

is a cross-sectional view taken along line


4





4


of

FIG. 3

;





FIG. 5

is a top plan view of still another bath mat in accordance with the present invention;





FIG. 6

is a cross-sectional view taken along line


6





6


of the bath mat seen in

FIG. 5

;





FIG. 7

is a top plan view of still another bath mat in accordance with the present invention;





FIG. 8

is a cross-sectional view taken along line


8





8


of the bath mat seen in

FIG. 7

;





FIG. 9

is a cross-sectional view of a detail of an injection mold and resulting base member manufactured in accordance with the present invention;





FIG. 10

is a detail of a second mold or over mold applied to the base member seen in

FIG. 9

;





FIG. 11

is a detail view of a finished bath mat showing the contrast member having been injected when the mold and base member are disposed as seen in

FIG. 10

;





FIG. 12

is a detail of another mold and base member created by said mold in accordance with the present invention;





FIG. 13

is a detail of a second mold or over mold applied to the base member created in

FIG. 12

in accordance with the present invention;





FIG. 14

is a detail view showing a base member and contrast member fused into a bath mat as created by the second mold or over mold show in

FIG. 13

;





FIG. 15

is still another detail of a mold and the base member created by this mold in accordance with the present invention;





FIG. 16

is a detail view of a second mold or over mold and the finished bath mat comprising a base member and contrast member created by the second mold;





FIG. 17

shows another first mold and base member created by a first mold in accordance with the present invention;





FIG. 18

shows detail of a second mold and the finished bath mat created by the second mold in accordance with the present invention;





FIG. 19

shows a detail view of another first mold and base member created in accordance with the present invention;





FIG. 20

shows a detail of a second mold or over mold in accordance with the present invention and a detail of a bath mat having a base member and contrast member created by the over mold in the base member seen in

FIG. 19

;





FIG. 21

shows, schematically, the process of using a first mold followed sequentially by use of a second mold with the workpiece created in the first mold;





FIG. 22

is a perspective view of a bath mat in accordance with the invention made in another molding technique;





FIG. 23

is a cross section of a mold for creating the mat of

FIG. 22

in the open portion;





FIG. 24

is a cross section of the mold of

FIG. 23

in the closed and loaded position;





FIG. 25

is a cross section of the mat as molded in

FIGS. 23 and 24

taken along line


25





25


of

FIG. 22

; and,





FIG. 26

shows details of a portion of the base member and a contrast member as seen in FIGS.


22





25


at a larger scale.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now in greater detail to the drawings wherein the showings are for the purposes of illustrating preferred embodiments of the invention and not for the purpose of limiting the invention,

FIG. 1

illustrates a bath mat


10


in accordance with the present invention. The bath mat comprises a base member


12


which is generally rectangular and fabricated from a first elastomeric material. The bath mat


10


is shown in cross-section in FIG.


2


. Base member


12


is generally rectangular with rounded corners and is profiled with a peripheral upstanding rib


14


. Other profiling, such as suction cups on the bottom or the like could also be implemented in the base member


12


as desired. The base member


12


is fabricated from an elastomeric material. Appropriate materials include thermoplastic olefins (TPOs) and other thermoplastic elastomers (TPEs). Such materials are widely available from vendors including Advanced Elastomer Systems of St. Louis, Mo. and Shell Chemicals. Appropriate materials from Advanced Elastomer Systems include Vistaflex 671N thermoplastic rubber and Vistaflex 641N thermoplastic rubber. Various Shell products sold under the trademark Kraton are appropriate. Other materials such as PVC or Silicone can be selected to meet specific application needs. Fillers, coloring agents, plasticizers, and catalysts are added as is conventional to achieve appropriate Durometer hardness, density and other physical characteristics.




Referring again to

FIG. 1

, several contrast members


16


are positioned within the bath mat


10


. The contrast member


16


are in the shape of stylized fish and their upper surfaces are textured with grooves


18


. The grooves


18


, add non-slip functionality. The contrast member


16


are fabricated from a material similar to the material used in the bath mat base member


12


. The same thermoplastic olefin or thermoplastic elastomer is conveniently used. However, a different thermoplastic olefin or thermoplastic elastomer can be used. Silicone or flexible polyvinylchloride or other suitable elastomers may also be used. The material is compounded to have a Shore A hardness different in the contrast member


16


when compared to the base member


12


. The material is also compounded to have a color different in the contrast member


16


when compared to the base member


12


. The contrast members


16


are integrally formed with the base member


12


forming an integral bath mat


10


. The process for achieving this is shown schematically in FIG.


21


.




An injection molding machine has a two-part mold comprising a back mold half


22


and front mold half


24


. Elastomeric material is injected into a cavity


26


formed by the two mold halves having a shape desired for the base member


12


. After the plastic is injected into the cavity


26


forming the base member


12


, the front mold half


24


is pulled away from the back mold half


22


leaving the base member


12


in place in the back mold half


22


. The back mold half


22


and base member


12


are then rotated and a second front mold half


28


is brought into engagement with the base member


12


. A second elastomeric material is injected through the second front mold half


28


into cavities


30


,


32


having the shapes desired for the contrast members


16


. It is possible to use multiple injection screws to fill the separate cavities


30


,


32


. This allows use of a third or even a fourth material to add colors or textures to the mat as desired.




The elastomeric material to form the base member


12


and the elastomeric material to form the contrast members


16


are very similar in molding characteristics and melting points. The injection molding of the contrast members


16


directly against base member


12


causes the contrast members


16


to weld to the base member


12


and then create a unitary bath mat


10


. While the contrast members


16


may have different characteristics such as color, surface texture, surface skin feel, and Shore A hardness, the contrast members


16


are welded to and unitary with the base member


12


.




After the injection molding of the contrast member


16


through the second front mold half


28


, the second front mold half


28


is separated from the back mold half


22


and finished bath mat


10


ejected. Thus, an integrated two-step molding process starts with two resin compounds and produces a finished bath mat. A base member is molded with a back mold half and a first mold half; then contrast members are integrated into the base member and molded with the same back mold half and a second front mold half or over-mold half.





FIGS. 3 and 4

show a second embodiment of the invention.

FIG. 3

shows a bath mat


40


in top plan view comprising a base member


42


and contrast members


46


. The base member


42


is generally rectangular and is molded with several grooves to accommodate contrast members


46


. One groove is a generally rectangular peripheral groove around the entire periphery of the base member


42


. A contrast member


46




a


fills this groove and, as seen in

FIG. 4

, extends above the top of the base member


42


. The peripheral contrast member


46




a


is positioned similarly to the peripheral upstanding rib


14


seen in FIG.


1


. However, because it is a contrast member, it will have characteristics different from the base member. Thus, it will be easier to see and feel as the color and Shore A hardness is different. In the preferred embodiment, the colors are selected to be contrasting and the Shore A hardness of the contrast member


46


is selected to be significantly different than the Shore A hardness base member


42


; e.g., base member Shore A hardness


80


and contrast member Shore A hardness


60


. The remaining contrast members


46




b


are wavy ribs contained within the boundaries of the peripheral contrast member


46




a


and easily distinguishable therefrom because of their waviness. Thus, a person showering on this mat will be able to determine his or her location on the mat by feel.





FIGS. 5 and 6

illustrate yet another embodiment of the invention. A bath mat


50


comprises a base member


52


, a peripheral contrast member


56




a


and several round contrast members


56




b


. As can be seen in

FIG. 6

, the peripheral contrast member


56




a


is accommodated in a peripheral groove which does not penetrate through the entire depth of the base member


52


. The round contrast members


56


however do penetrate through the entire depth of the base member


52


. The round contrast members have top surfaces


57


which are coplanar with the top surface of the base member


52


and bottom surfaces


58


which are coplanar with the bottom surface of the base member


52


. In this way, the bottom of the mat is provided with areas having the same color and Shore A hardness as the contrast member tops. Thus, softer (or harder) areas may be provided on the bottom as well as the top of the mat. The top and/or bottom surfaces of the round contrast members can be domed to extend above the base member, cupped or textured.





FIGS. 7 and 8

illustrate yet another embodiment of the present invention. A bath mat


60


comprises a base member


62


, a peripheral contrast member


66




a


and a central contrast member


66




b


. The base member


62


has a generally flat bottom and is generally rectangular in shape with rounded corners. Of course, suction cups, grooves or texturing can be added to the bottom. The base member


62


is almost entirely covered by the contrast members


66




a


,


66




b


. A base member peripheral upstanding rib


64


is spaced inwardly from the edge of the mat


60


and is generally rectangular. The rib


64


separates the peripheral contrast members


66




a


from the central contrast member


66




b


. The base member


62


also has three central ribs


64




b


. The central ribs


64




b


are long, narrow, wavy ribs projecting through the central contrast member


66




b.






From the top, the bath mat


60


of

FIG. 7

resembles the bath mat


40


of FIG.


3


. However, in the bath mat


60


, the ribs protruding through the top flat surface of the bath mat are extensions of the base member


62


rather than contrast members. In this way, the ribs will have the same color and hardness as the bottom surface of the base member


62


. In the bath mat


40


seen in

FIGS. 3 and 4

, the ribs have a different color and different hardness from the bottom of the base


42


.




All of the bath mats


10


,


40


,


50


, and


60


seen in

FIGS. 1-8

are made in the over molding process illustrated in FIG.


21


. The differences in the bath mats are accomplished by changing the configurations of the back mold half


22


and the front mold halves


24


,


28


. The base member is molded between the back mold half


22


and the first front mold half


24


. Thereafter, the back mold half


22


, with the base member still in place, is repositioned to be engaged by a second front mold half


28


which seals against the back mold half and portions of the base member. There are sealing techniques which can be used to assure that the elastomeric material forming the contrast elements are retained within the appropriate cavities


30


,


32


are illustrated in

FIGS. 9-20

. These techniques are illustrated with cross-section appropriate to form a rib. The techniques are of general applicability and can be used with cavities which will form fish-shapes, round shapes passing through the entirety of the base member, ribs, or a multitude of other shapes which one may find appropriate for use as contrast members. The sealing techniques of

FIGS. 9-20

are all illustrated with respect to creation of contrast members which do not penetrate through the base member in its entirety. These techniques may also be adapted for use with contrast members completely penetrating the base member as is seen in back mat


50


of

FIGS. 5 and 6

.




Referring to

FIG. 9

, a portion of a back mold half


72


is shown supporting a portion of a base member


74


having an upstanding rib


76


. The rib


76


has side walls


78


,


80


which are not parallel but converged toward one another in the upward direction. This is generally known as draft. The converges can be very gentle, as small as a half of degree to one degree. The base member


74


and rib


76


are formed by the interaction of the back mold half


72


and first front mold half


82


.

FIG. 10

shows the interaction of a second front mold half


84


and the base member


74


. The second front mold half


84


has a recess


86


which engages the top portion of the rib


76


and compresses it, forcing the side wall


78


,


80


toward one another. With the second front mold half


84


fully engaged, cavities


88


,


90


are defined between the second front mold half


84


, the back mold half


72


, the rib


76


, and other ribs or mold parts (not shown). These cavities are filled as is illustrated in

FIG. 21

resulting in the structure seen in FIG.


11


.

FIG. 11

shows a detail of a finished bath mat comprising a base member


74


, a contrast members


92


and a base member rib


76


extending upwardly from the base member


74


and separating portions of a single contrast member


92


or several separate contrast members


92


.





FIGS. 12

,


13


and


14


show a second technique for isolating contrast members. A back mold half


102


supports a base member


104


having a rib


106


. The rib


106


and base member


104


are formed by injection molding elastomeric material between the back mold half


102


and a first front mold half


108


having a recess


110


which forms the rib


106


. The rib


106


is formed to have sides with draft as is conventional. Additionally, substantially horizontal shoulders


112


,


114


are formed in the sides of the rib


106


. Referring now to

FIG. 13

, a second front mold half


116


engages the rib


106


defining cavities


118


. A recess


120


in the second front mold half


116


accommodates the top of the rib


106


. The portion of the second front mold half directly adjacent both sides of the recess


120


engage the shoulders


114


,


116


of the rib


106


, downwardly compressing the shoulders slightly. This forms a seal, isolating the cavities


118


so that well-defined contrast members


122


(

FIG. 14

) are created. The shoulders


112


can be other than horizontal. If other than horizontal shoulders are desired, the recess


120


in the second front mold half


116


will be changed to accommodate the new shape. However, horizontal shoulders allow direct compression of the base member and horizontal, or close to horizontal, is preferred.





FIGS. 15 and 16

show another technique for forming discrete contrast members. In

FIG. 15

, a back mold half


132


supports a base member


134


having a recess


136


formed in its top. The base member


134


and recess


136


are formed by corresponding surfaces in a first front mold half


138


. The front mold half


138


has a downwardly extending projection


140


flanked by two small recesses


142


,


144


. Small recesses


142


,


144


form small upstanding ridges


148


,


150


having flat top surfaces in the base member. The ridges


148


,


150


can be very small and very short.





FIG. 16

shows a second front mold half


152


and a detail of the finished bath mat


154


created by the interaction of the second front mold half


152


, and the base member


134


. The second front mold half


152


has a recess


160


. When the second front mold half


152


is closed against the base member


134


, the portions of the second front mold half


152


adjacent the recess


160


compress the ridges


148


,


150


in the base member


134


. This seals a cavity defined by the recess


160


and the recess in the base member


136


(

FIG. 15

) created by the first front mold half


138


. Elastomeric material is filled into the cavity creating a contrast member


156


. The contrast member


156


extends beyond the top of the small upstanding ridges


148


,


150


and has a top profile


158


corresponding to a recess


160


in the second front mold half


152


.





FIGS. 17 and 18

illustrate another technique for creating well-defined contrast members in a bath mat.

FIG. 17

shows a back mold half


170


, a base member


172


, and a first front mold half


174


. The front mold half


174


includes a projection


176


having a flat bottom


178


and slightly tapered side walls


180


having horizontal shoulders


182


. The projection


178


creates a recess


184


in the base member having horizontal shoulder


188


in its side walls.





FIG. 18

shows a second front mold half


190


adapted to form a contrast member


192


in the base member


172


. The second front mold half


190


includes a recess


194


and ridges


196


on both sides of the recess


194


. When the second front mold half


190


is engaged against the base member


172


, the ridges


196


compress the base member


172


at the horizontal shoulders


188


. This seals a cavity defined by the recess


184


in the base member


172


and the recess


194


in the second front mold half


190


. This volume is then filled with elastomeric material which becomes the contrast member


192


.





FIGS. 19 and 20

illustrate yet another sealing technique usable in creating contrast members in the present invention. In

FIG. 19

, a back mold half


202


and a first front mold half


204


are illustrated. The front mold half


204


has a projection


206


having slightly converging walls as is conventional and a flat bottom


208


. The two mold halves


202


and


204


are shown disengaged. A base member


210


as created by the two mold halves is shown still engaged on the back mold half


202


. The base member


210


includes a recess


212


created by the projection


206


.





FIG. 20

shows the back mold half


202


, the base member


210


, a second front mold half


214


having a recess


216


. Ridges


218


are provided adjacent the sides of the recess


216


. When the second front mold half


214


is engaged against the base member


210


, the ridges


218


compress a portion of the base member


210


on either side of the recess


212


. This seals the cavity comprising the recess


212


in the base member and the recess


216


in the second front mold half. This cavity is filled with elastomeric material which becomes the contrast member


220


.




All of the sealing techniques described above can be used in the present invention to create contrast members of a wide variety of shapes and sizes. While ridges are shown in the details of

FIGS. 9-20

, fanciful shapes such as fish shapes, wave shapes, rings, letters of the alphabet, or other shapes can be accomplished in this manner. Moreover, the sealing technique can be used for contrast members of various sizes and various penetrations through the base member.




Another embodiment of the invention is shown in FIG.


22


and FIG.


25


and the method of making this embodiment is shown in

FIGS. 23 and 24

. A bath mat


300


is comprised of a base member


310


and multiple insert members


320


. The mat


300


contains approximately 7 identical serpentine insert members


320


. One insert member is shown in phantom in isolation in FIG.


22


. In this embodiment of the invention, the insert members


320


are molded as individual inserts. As seen in

FIG. 23

, the insert members


320


are then inserted into the bottom half


330


of a mold and fixed in place. The bottom half


330


of the mold may have slight recesses or other indicia to indicate placement of the inserts


310


. As can also be seen in

FIG. 23

, the insert tops


322


extends slightly above the uppermost surface of the bottom half of the mold


330


.




The top half of


340


of the mold is also seen in FIG.


23


. The top half of the mold


340


includes recesses


342


positioned above the insert members


320


. Protrusions


344


are also provided in the mold top half


340


to create recesses


346


and the bath mat


300


. As seen in

FIG. 22

, the recesses


346


alternate with the insert


320


providing a pleasing appearance and texture.




As seen in

FIG. 24

, once the inserts


320


are in place, the mold top half


340


and the mold bottom half


330


are brought together and plastic material differing from the plastic material of the insert members is injected into the cavity. The material completely surrounds the insert members


320


and binds to the insert members


320


creating a unitary bath mat as shown in cross section in FIG.


25


and perspective in FIG.


22


. The finished bath mat


300


comprises a base member


310


which is generally rectangular in shape and several insert members


320


. The base member


310


has a generally flat bottom and all of the insert members


320


also have generally flat bottoms. The flat bottom of the insert members


320


are generally coplanar with the flat bottom of the base member


310


providing a bath mat with a generally flat and planar bottom surface. Alternatively, suctioned cups can be molded into the base member


310


and/or the insert members


320


. As previously described, the upper portion of the insert members


320


have insert top


322


which extend above the upper surface of the base member


310


. Therefore, the finished bath mat


300


has an upper surface which is generally planar but has upstanding serpentine ridges formed by the insert tops


322


and serpentine recesses


346


. Because the insert members


320


are molded in a completely separate operation from the molding of the base member


310


, the insert members can have different characteristics including different colors, different hardnesses, and different surface textures. An improved non-slip top surface which is aesthetically pleasing and provides tactile feedback to user is provided. In essence, the insert portions are pre-molded, secured in the cavity of the mat mold, and the base member molded caround and integrally formed with the insert members.





FIG. 26

shows a portion of the bath mat


300


using hollow insert members in greater detail. The base member


310


has suctioned cups


350


integrally molded into its bottom surface. Also, grooves


346


are provided to add additional texture and non-slip characteristics to the top surface of the base member


310


. The illustrated insert member


320


is sinuous or serpentine as shown in FIG.


22


. In

FIG. 26

, it can be seen that the insert member


320


is substantially hollow. A recess


360


is defined by insert side walls


362


,


364


and the insert top


322


. An insert recess rib


368


extends downwardly from the center lower surface of the insert top


322


. This construction provides several advantages. The hardness of the insert material can be higher than or very close to the hardness of the base member material while still having a lower perceived hardness to the user. In the preferred embodiment, the base member


310


has a Durometer of 45 (Shore A) and the insert members


320


have a Durometer of 60 (Shore A). The insert members


320


“feel” softer to the user in the finished mat


300


because they are hollow. The use of a higher Durometer material for the hollow insert members


320


allows more precise placement during finish molding. Thus, a blue elastomer of the given hardness (45 Shore A) can be used for the base member


310


and a white elastomer having a different surface texture and higher hardness (60 Shore A) can be used for the insert members (


320


). The user of the bath mat


300


will perceive the insert members to be softer because of their hollow construction. Texturing and profiling is used to modify perceived physical characteristics.




The embodiments shown in

FIG. 22

can be easily modified to include all ribs rather than alternating ribs and grooves. Moreover, the grooves


346


can simply be eliminated and texturing different from the surface texturing of the inserts


320


applied to the entire top surface of the base member


310


. The insert members


320


can be solid as illustrated in

FIG. 25

or hollow as illustrated in FIG.


26


. Preferably, suction cups are added to the under surface of the base member


310


.




As described above, the bath mats illustrated in

FIGS. 22-26

are easily manufactured by first molding the insert members


320


, placing the insert members


320


into a lower mold half


330


and upper mold half


340


, and injection molding the base member


310


which will come into contact with and be joined to the insert members


320


forming an integral bath mat as described above. Of course, variations in the selection of elastomeric materials used, inclusion of transparent or translucent members, inclusion of visual interest members in translucent members, inclusion of third and fourth contrast materials, and different shapes are all consistent with the teachings of the invention set forth above. A gel contained within another material to form a contrast member could be used. Such a structure would add a different feel to the contrast members in a manner similar to the embodiments described above.




A finished bath mat in accordance with the present invention will measure approximately 30 inches by 16 inches. The thickest portions of the bath mat will be approximately ¼″ thick. It will weigh approximately 2 lbs. 14 oz.




While considerable emphasis has been placed on the structures of the preferred embodiments and the processes and relationships in creating these preferred embodiments, it will be appreciated that many modifications and alterations can be made in the embodiments herein illustrated and described without departing from the principals of the invention. For instance, the mat may be used as a kitchen mat or otherwise in the home. Such modifications and alterations will occur to others upon the reading and understanding of this specification. It is intended to include all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.



Claims
  • 1. A flexible, unitary, one piece, removable non-adhesive bath mat consisting of:a substantially planar exclusively elastomeric base member having substantially uniform characteristics, a perceived hardness and a depth dimension of about one quarter inch; and, at least one exclusively elastomeric insert element integrally formed with said base member and penetrating into said base member and a portion thereof upstanding from the base member having a perceived hardness differing from said perceived hardness of said base member said at least one insert element being permanently joined to said base member.
  • 2. The bath mat of claim 1 wherein said insert element penetrates said base member to a depth less than said depth dimension.
  • 3. The bath mat of claim 1 wherein said at least one insert element and said base member differ in color.
  • 4. The bath mat of claim 1 wherein said at least one insert element and said base member differ in surface feel.
  • 5. A flexible, unitary, one piece removable non-adhesive household mat consisting of:a substantially planar exclusively elastomeric base member having substantially uniform characteristics, a perceived hardness and a depth dimension; and, at least one exclusively elastomeric insert element integrally formed with said base member and penetrating into said base member and a portion thereof upstanding from the base member having a perceived hardness differing from said perceived hardness of said base member said at least one insert element being permanently joined to said base member.
  • 6. The mat of claim 5, wherein said insert element penetrates said base member to a depth less than said depth dimension.
  • 7. The mat of claim 5, wherein said at least one insert element and said base member differ in color.
  • 8. The mat of claim 5, wherein at least one insert element and said base member differ in surface feel.
  • 9. A flexible, unitary, one piece, removable non-adhesive bath mat consisting of:a substantially planar exclusively elastomeric base member having substantially uniform characteristics, a perceived hardness and a depth dimension of about one quarter inch; and, at least one exclusively elastomeric insert element integrally formed with said base member and penetrating into said base member having a perceived hardness differing from said perceived hardness of said base member said at least one insert element being permanently joined to said base member, wherein said at least one insert element is hollow.
  • 10. The bath mat of claim 9 wherein said at least one insert element has a hardness higher than said base member but a perceived hardness which is lower.
  • 11. A flexible, unitary, one piece removable non-adhesive household mat consisting of:a substantially planar exclusively elastomeric base member having substantially uniform characteristics, a perceived hardness and a depth dimension; and, at least one exclusively elastomeric insert element integrally formed with said bas member and penetrating into said base member having a perceived hardness differing from said perceived hardness of said base member said at least one insert element being permanently joined to said base member, wherein said at least one insert element is hollow.
  • 12. The household mat of claim 11 wherein said at least one insert element has a hardness higher than said base member but a perceived hardness which is lower.
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