The present invention is generally drawn to devices for distributing and mixing particle or injected gas laden air in ducts and more particularly to such devices as used in the ducts of power generating stations which may contain ammonia for NOx reduction.
It is known to use air foils for distributing and mixing air streams in secondary air supply ducts and selective catalyst reduction (SCR) system flues (10), as shown in
The disadvantage of the above described prior art arrangements are added pressure loss, potential mixing of ammonia when added, and the requirement of a larger flue to accommodate the system components.
Ammonia injection grids (AIG) with zone control are known and have been installed to distribute a prescribed rate of ammonia for NOx reducing SCR systems. Static mixers are commercially available in several forms and have been proposed to reduce thermal and/or flue gas species gradients by adding turbulent mixing in SCR flue systems. Koch and Chemineer are manufacturers that produce some such commercially available static mixers.
Design requirements for secondary flues and SCR systems include the specification of flow distribution and thermal gradients downstream of the mixing device(s). The objectives are to achieve flow uniformly and minimize thermal gradients. For example, in an SCR system mixing and flow uniformity at the ammonia injection grid should be sufficient such that catalyst performance and life is maintained. To accomplish these goals, devices such as those listed in the prior art have been utilized. While it is also desirable to minimize the unrecoverable pressure loss to the system, space restrictions limit the installation of an air foil for gas mixing and a separate AIG for ammonia distribution in an SCR system. Thus a uniform distribution system for such applications was needed which would also minimize the pressure loss therein.
The present invention solves the problems associated with prior art devices as well as others by combining the best features of the prior art mixing foils and diamond shaped flow device to yield an integrated device that provides an improved system design. The present invention is unique because it combines air foils and diamond vanes to produce a device that provides a uniform flow distribution with minimal pressure drop. As noted, both air foils and diamond vanes have been used separately to accomplish flow control, however, these systems have not been used together in a manner proposed in the present invention.
In another embodiment of the present invention, plates or baffles are added to both the mixing foils and the diamond shaped devices to produce a uniform flow and low pressure drop device especially adapted for flue gas applications.
In view of the foregoing, it will be seen that one aspect of the present invention is to provide mounted device for improved uniformity of flow distribution.
Another aspect of the present invention is to provide a duct mounted device for reduced pressure drop in the duct.
Another aspect of the present invention is to provide a flue duct mounted device for improving flow distribution and lowering the pressure drop therein.
These and other aspects of the present invention will be more fully understood upon a review of the following description of the preferred embodiment when considered in conjunction with the drawings.
In the drawings:
Referring to the drawings and more particularly to
For SCR applications with ammonia injection between the foils (12), mixing of ammonia with the flue gas is improved because of the flow uniformity provided with the additional use of the diamond vanes (20).
An alternative arrangement to the invention is shown in
As seen from
Certain modifications and additions will occur to those skilled in the art area upon reading this disclosure. It will be understood that all such were deleted herein for the sake of conciseness and readability but are intended to all with the scope of the following claims.