The inventive subject matter relates to power distribution apparatus and methods and, more particularly, to uninterruptible power supply (UPS) apparatus and methods.
UPS systems are commonly used in installations such as data centers, medical centers and industrial facilities. UPS systems are typically used in such installations to maintain power quality and provide backup power in the event of failure of the primary utility supply.
Power distribution systems in installations such as data centers may be implemented in a number of different ways. In some facilities, for example, power distribution equipment such as UPSs, step-down transformers and switchgear may be housed in a dedicated equipment room. In some installations, power may be distributed from this equipment room to wall-mounted panelboards located in a separate room near racks that house information technology (IT) equipment (e.g., computer and/or networking equipment), and branch circuit cabling from the panelboards to the IT racks may be run overhead in trays or under raised flooring. In some data centers, power may be distributed from UPSs to rack-like power distribution units (PDUs) that are distributed among the IT racks, and branch circuit cables from the PDUs to the IT racks may be run in overhead trays or run under a raised floor.
Some data centers employ modular busway that is fed from a main equipment room through subfeed panels. The busway may be suspended above IT racks or installed beneath computer equipment racks in raised floor systems. The IT racks may be connected to the busway via modular bus plug units that serve as power taps. Such a bus plug unit may include a circuit breaker to protect the circuit running from the busway to the IT rack.
Some data center power systems use arrangements in which UPSs are distributed among computer equipment, rather than being housed in a main electrical equipment room. For example, U.S. Pat. No. 8,173,898 to Rasmussen et al. describes system in which UPSs are housed in racks that are distributed among IT racks and power is distributed from the UPSs to the IT racks using cabling that runs over the top of the racks. Still other data center configurations may use UPSs that are housed in the same racks as the IT equipment that they serve.
Some embodiments of the inventive subject matter provide a system including electrical equipment racks arranged in at least one row, the electrical equipment racks including at least one electrical equipment rack having at least one UPS therein. The system further includes a bus duct assembly including an elongate housing extending along the at least one row and having electrical bus bars therein electrically coupled to the electrical equipment racks. The electrical bus bars include at least one AC bus bar coupled to an output of the at least one UPS and at least one DC bus bar coupled to an input of the at least one UPS. The electrical equipment racks may further include at least one electrical equipment rack having at least one energy storage device therein coupled to the at least one DC bus bar,
The at least one AC bus bar may include at least one first AC bus bar and the electrical bus bars may further include at least one second AC bus bar electrically coupled to an input of the at least one UPS. The electrical equipment racks may include at least one electrical equipment rack having a static switch therein configured to couple the at least one first AC bus bar to the at least one second AC bus bar. The system may also include at least one switchgear unit mechanically attached to and supported by the bus duct housing and configured to couple the output of the at least one UPS to the at least one first AC bus bar. The system may further include at least one switchgear unit mechanically attached to and supported by the bus duct housing and configured to couple the at least one second AC bus bar to an AC power source. In further embodiments, the bus duct housing may have at least one air passage defined therein in fluid communication with airspaces within the electrical equipment racks and configured to support air movement therefrom.
Further embodiments of the inventive subject matter provide a system including electrical equipment racks arranged in at least one row and a bus duct and cooling assembly including an elongate housing extending along the at least one row and having at least one air passage in fluid communication with airspaces within the electrical equipment racks and configured to support air movement therefrom. The bus duct and cooling assembly further includes electrical bus bars in the housing and electrically coupled to the electrical equipment racks. The electrical bus bars may be positioned inside the at least one air passage and/or positioned in at least one chamber of the housing separate from the at least one air passage. The system may further include at least one air moving device, such as a fan, in fluid communication with the at least one air passage and configured to cause air movement from the airspaces of the equipment racks through the at least one air passage.
In some embodiments, the bus bars may include at least one AC bus bar and at least one DC bus bar and the electrical equipment racks may include at least one electrical equipment rack containing at least one UPS electrically coupled to the at least one AC bus bar and to the at least one DC bus bar. The electrical equipment racks may further include at least one electrical equipment rack containing at least one energy storage device coupled to the at least one DC bus bar.
Additional embodiments of the inventive subject matter provide a system including electrical equipment racks, a bus duct including an elongate housing and electrical bus bars including at least one AC bus bar and at least one DC bus bar in the housing, and at least one UPS mechanically attached to and supported by the housing and electrically coupled to the at least one AC bus bar, the at least one DC bus bar and at least one of the electrical equipment racks. The electrical equipment racks may be arranged in at least one row and the bus duct may extend longitudinally along the at least one row. The system may further include at least one energy storage device coupled to the at least one DC bus bar. In some embodiments, the system may include at least one static switch unit mechanically attached the housing and electrically coupled to the at least one AC bus bar and configured to couple the at least one AC bus bar to an AC power source.
In some embodiments, the at least one UPS may be configured as a bus plug unit pluggably coupled to the at least one AC bus bar and the at least one DC bus bar. The at least one UPS may be coupled to the at least one of the electrical equipment racks using a flexible cable. The at least one UPS may include, for example, a double conversion UPS and/or a standby UPS.
Still further embodiments provide a bus duct and cooling assembly including an elongate housing having at least one air passage configured to be coupled in fluid communication with airspaces within electrical equipment racks of a row of electrical equipment racks to support air movement therefrom and electrical bus bars in the housing and electrically coupled to the electrical equipment racks. The electrical bus bars may include at least one AC bus bar and at least one DC bus bar.
Further embodiments of the inventive subject matter provide an assembly including a housing configured to be mechanically mounted on a bus duct, a UPS in the housing, at least one first contact coupled to an DC input of the UPS and configured to be connected to at least one DC bus bar of the bus duct, and at least one second contact coupled to an AC input of the UPS and configured to be connected to at least one AC bus bar of the bus duct.
Specific exemplary embodiments of the inventive subject matter now will be described with reference to the accompanying drawings. This inventive subject matter may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the inventive subject matter to those skilled in the art. In the drawings, like numbers refer to like elements. It will be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. As used herein the term “and/or” includes any and all combinations of one or more of the associated listed items.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the inventive subject matter. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless expressly stated otherwise. It will be further understood that the terms “includes,” “comprises,” “including” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this inventive subject matter belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
A busway 110 is configured to provide power interconnection among the racks 120, 130, 140. As shown, the busway 110 includes an AC input bus 112, an AC output bus 114, and a DC bus 116, The AC input bus 112 may be coupled to an external AC source (e.g., a utility source, local generator, or the like, via intermediate components such as switchgear and transformers). The DC bus 116 may be coupled to a DC source, such as a battery bank, flywheel storage device, fuel cell or the like. The AC and DC sources may be coupled to the buses of the busway 110 in a variety of different ways.
The busway 110 may include a plurality of bus bars contained within an elongate housing that runs along the row of equipment racks 120, 130, 140. For example, in a three-phase application as shown in
Referring again to
The UPS racks 120 act to provide uninterruptible power to the IT racks 140 via the AC output bus 114. In particular, under normal conditions, the UPS racks 120 may power the AC output bus 114 in parallel using power received from the AC input bus 114, and may maintain power to the IT racks 140 when the AC source coupled to the AC input bus 114 fails using power received from a battery or other energy storage device connected to the DC bus 116. The UPS racks 120 may have any of a variety of different UPS architectures, such as double-conversion or bypass architectures. The bypass rack 130 may bypass the UPS racks 120 in the event of failure thereof by coupling the bypass source 117 directly to the AC output bus 114.
While
According to further embodiments, a multi-bus busway along the lines described above may also be used to support cooling of equipment racks. Referring to
The AC input bus 112, the AC output bus 114 and/or the DC bus 416 may be contained with the air passage, e.g., air may pass through chambers that contain bus bars of the buses, such as the chambers 111, 113, 115 shown in
In further embodiments, a system using a multi-bus busway along the lines described above may be used with switchgear configured to be mechanically attached to the busway to provide various switching functions. For example,
According to further embodiments of the inventive subject matter, busway assemblies along the lines described above may be used with uninterruptible power system components that are configured to be mechanically supported by the busway. For example,
Referring to
The housing 921 of the UPS bus plug unit 920 may contain converter and other circuitry configured to provide UPS functionality, examples of which are described below with reference to
The AC bus 912 may be used to selectively couple an AC source (e.g., a utility source) to the UPS bus plug unit 920. Referring to
The busway 910 may also provide a cooling function along the lines described above with reference to
The UPS bus plug units 920 may have a variety of different configurations that support different types of UPS architectures. For example, referring to
UPS bus plug units may also have other configurations. For example,
According to further embodiments shown in
In the drawings and specification, there have been disclosed exemplary embodiments of the inventive subject matter. Although specific terms are employed, they are used in a generic and descriptive sense only and not for purposes of limitation, the scope of the inventive subject matter being defined by the following claims.