This invention relates to cable seal locks. More particularly, it relates to cable seal locks having a body assembly suitable for reuse.
Bulk, and other storage and transportation compartments frequently require security mechanisms to preserve the integrity of the contents of the compartments. Often it is desirable to be aware of instances of unauthorized opening of, or entry into, such compartments through the covered access opening associated with the compartment into such compartments. This is particularly true in those situations where theft or contamination of the contents of the compartments is otherwise difficult to ascertain. Such situations exist, for example, where the contents of the compartment is in bulk or infrequently inventoried, or where even small amounts of certain contaminants are unacceptable. Comprehensive testing for contaminants is usually impractical or prohibitively expensive.
Certain security devices, such as the ordinary padlock, usually do not provide an indicia of tampering. A successful thief or saboteur that defeats such a device can easily reaffix it or install a similar or duplicate device if the original was destroyed without leaving behind any indication of access.
Cable seal locks are security devices that can provide the sort of indication of unauthorized access that is often desirable. Cable seal locks are single use mechanisms. Each lock includes a body assembly and a cable. Often, one end of the cable is attached to the body assembly. Examples of such locks are found in U.S. Pat. Nos. 5,222,776; 5,353,003; and 5,582,447.
Typically, the body assembly includes a housing defining one or more passages and a retention mechanism. The free end of the cable is inserted into a passage of the lock body assembly. The retention mechanism allows entry of the cable into the body housing in one direction but does not allow removal of the cable in the other direction without extreme force. In the case where one end of the cable is attached to the body housing of the lock body assembly, inserting the free end of the cable into the mechanism through the passage results in a loop of cable, which can be passed through a hasp or similar device near the access closure of the compartment to be secured, such that to gain access to the compartment through the access closure, the loop of the cable must be cut.
Another form of cable lock involves a cable that is not attached to the body but that includes an abutment or head opposite the free end that prevents the cable from passing through the passage in the lock body. In this situation the cable acts as a latch pin or deadbolt that can be threaded through the hasp or similar device on the closure and through lock body passage to engage the retention mechanism. The cable of this type of cable seal lock also must be destroyed by cutting the cable between the abutment and the body housing for access to the compartment.
The lock body or the abutment of the cable of a cable seal lock can be labeled, painted or serially numbered for additional security.
When creating a seal with the cable seal lock, the cable is advantageously passed through the lock body passage so that a maximum amount of cable is passed through the passage and therefore, once the cable is cut to remove the seal from the protected closure a minimum amount of cable remains attached to the lock body. This prevents the seal from being remade with the same cable, which would defeat the purpose of the cable seal lock, and also ensures a tight closure involving minimal slack of the cable and therefore minimal freedom of movement of the components of the closure mechanism. Because the seal cannot be remade with the same cable, broken cable or missing or mis-numbered security devices provide evidence of opening of the closure and possible entry into the compartment.
In all security applications involving cable seal locks, the cable must be cut to allow for entry, authorized or otherwise. Once cut, the cable seal lock, still attached to one end of the cable and the other severed end of cable, which now can be removed from the lock, are discarded. Thus, while security protocols involving cable seal locks advantageously provide indicia of possible unauthorized access or entry into storage or transportation compartments, they disadvantageously involve significant cost owing to the disposable nature of the cable seal lock security devices.
In some storage or transportation situations, the disadvantage of a security protocol involving cable seal locks is heightened because a large number of cable seal locks must be used routinely. Railroad hopper cars, for example, sometimes each involve eight or ten hatch covers that must be sealed after the car's compartments are filled. In the usual case, these seals must be removed each time the compartment is filled or emptied. Typically a train has many cars of the same type and therefore the number of cable seal locks required for every train is substantial. Because cable seal locks are not designed for re-use, each cycle of filling, delivering, emptying and refilling a car consumes a large number of locks. In other situations as well, a large number of cable seal locks must be routinely purchased to provide adequate security for storage or transportation compartments.
The present invention is directed to a security protocol involving cable seal locks that avoids the expense of providing a new a lock body assembly after each instance of access to a storage or transportation compartment or other vessel with a covered access opening. More specifically, the present invention is directed to a security protocol and security systems involving a cable seal lock created with a cable lock body assembly that is reusable. In a preferred form, the body assembly is incorporated into a receptacle formed by the structure of a storage or transportation compartment or the closure member for such compartment. In another form, a separate mounting housing is provided that defines the receptacle for the lock body housing. The defining feature of a cable seal lock arrangement according to the present invention is that the cable seal lock body assembly is arranged for subsequent reuse with a new cable.
The invention has many applications. Storage sheds, lockers, equipment compartments, vessels and other containers or secure space defining structures with a door or cover that provides interior access are examples. One such application, involving railroad car security, is described in detail below. The embodiments of the present invention described below, and the particular application to which they are directed, are illustrative only and not limiting. A detailed description of these embodiments directed to particular applications is illustrative of the inventive concept applicable to a wide range of storage or transportation compartments and associated closure members.
Railroad cars, such as hopper cars carrying bulk particulate material, often involve covered hatches or openings on the top of the car that are opened for filling the car with payload, and venting the car during removal of the payload. Such cars can carry, for example, plastic pellets to be used in injection molding for food containers or packaging. The hatches of these cars are equipped with covers secured with security mechanisms to discourage occurrences of contamination or theft, or at least to provide indicia of theft or contamination of the payload through the hatches. The security mechanism used on the hatches of railroad cars is typically a cable seal lock of the various types discussed.
Cable seal locks work in this situation by providing a cable that prevents the opening of the hatch's cover by looping around, or passing through, a part of the hatch cover latch mechanism that must be operated to allow the hatch cover itself to be opened.
In
The lock body housing 10 in
The tapered bore 20 preferably comprises two sections, a tapered portion 20′ starting at narrow end 13 and a second enlarged tapered portion 20″. The portion 20′ merges tangentially with portion 20 to form a smooth continuous annular bore surface in the body housing 10. The housing 10 includes an annular wall flange 22 which retains serpentine spring or clip 6.
The spring 6 is disposed in the passage 12 at the larger bore diameter portion 20″ of the body housing 10. The cylindrical bore portion 20″ has an axial extent larger than the length of clip 6 so the clip 6 can longitudinally displace therein. The body 10 at opening 16 defines an axial extent of bore 20″ to serve as a guide of the face end 9 of cable 8 into the passage 12.
The free end 9 of cable 8 is sized to pass through a hasp or other device to be secured. It is also sized to pass through passage 12. As the cable 8 is moved farther into the lock body passage 12, the clip 6 is allowed to move into the wider portion of tapered bore portion 20″ of the lock body passage 12. There, the serpentine spring 6 relaxes and expands away from the cable, releasing the cable 8 and allowing to move freely through the lock body passage 12 in one direction. Flange 22 prevents clip 6 from leaving passage 12 completely.
Abutment 11, attached to cable 8, is sized to prevent cable 8 from passing entirely through the hasp or other secured device or through passage 12 of cable seal lock body assembly 3. Orthogonal pressure applied to the cable 8 is created by the serpentine spring or cable 6 which is, in essence, a cylindrical cuff that compresses onto the cable 8 as it is encouraged by friction from the surface of the cable 8 into the tapered portion 20″ of the lock body passage 12.
Once the cable 8 is inserted in the cable lock housing assembly 10, it must be cut between the housing 10 and abutment 11 to be removed.
The cable seal lock 26 includes a body assembly 23 and a cable 30. Cable 30 is a stranded steel cable having a free end 31 and includes a swaged or similarly formed head or abutment 32 at its other end.
Cable seal lock body housing 28 is closed at one end by cap 29. It defines two passages 33 and 34. Passage 33 is closed at one end by cap 29 and has an opening at the other through which the cable 30 passes. The head or abutment 32 is permanently received within passage 33.
Passage 34 extends through housing body 28 which defines opening 35. Cap 29 includes openings 36. Both are sized to pass the cable 30. The opening 35 is at the same end of housing 28 as the opening through which the cable extends from passage 33. The cable is of a length to be looped around and the free end passed into passage 34 through opening 35 and out of passage 34 through opening 36.
The inner wall defining through passage 34 is tapered toward opening 35. The passage 34 is defined by a conical locking surface 37 that diverges toward opening 36.
Passage 34 is substantially larger adjacent opening 36 and contains one way locking or retention mechanism 38. Locking mechanism 38 includes a pair of locking balls 40 and 42 that contact the cable 30. Spring 44 urges the balls toward the small end passage 34 defined by conical wall 37 adjacent opening 35.
In use, the free end 31 of cable 30 that extends from passage 33 is passed through a member to be locked against entry and then inserted into opening 35. As it is passed into through passage 34 the free end 31 displaces the balls 40 and 42 of one-way lock mechanism 38 along tapered wall 37 in passage 34 away from the small end of conical wall portion 37.
The orthogonal pressure applied to the cable 30 is created by balls 40 and 42 acting along the conical, tapered surface 37 of the lock body passage 34 in body 28. Balls 40 and 42 are urged toward the narrow end of the through passage 34 by spring 44. Cable end 31 entering passage 34 through opening 35 applies a force to balls 40 and 42 and moves them toward the opening 36 of the passage 34 so as to compress spring 44. With balls 44 at the wider end of the passage 34, little or no orthogonal pressure is applied against the cable 30, which is therefore able to pass through freely. When it is attempted to pull the cable 30 from the opening 36 of the passage 34, balls 40 and 42 move in the direction of the cable 30 and into the small end of tapered lock surface 37 of passage 34. The balls 40 and 42 apply orthogonal pressure on the cable 30 to prevent its movement in that direction. The spring 44 as well as friction of the cable 30 on balls 40 and 42 encourages the movement of balls towards the lock surface 37. As in the cable lock of
Other types of cable seal locks, not depicted in the drawings, but compatible with the present invention, also typically involve orthogonal pressure applied to a cable when effort is applied to remove it from the lock body in a direction of opposite the direction of insertion. U.S. Pat. Nos. 4,681,355; 4,747,631; 5,352,003; and 5,611,583, are directed to such other cable seal locks. Each of these locks have in common that a cable is allowed to move through the lock body passage in only one direction with movement in the other direction resisted by the retention mechanism in the lock body housing. Bi-directional cable seal locks (which permit entry of a cable into their passage from either end but prevent retrogression of the cable in the direction opposite the direction of entry) also can be used with any embodiment of the present invention. Removal of the cable requires that it be cut between the head or abutment end and the entry into the lock body housing assembly.
There is illustrated a latch cover 240 closing the loading nozzle 230 of a railroad hopper car. A manually operable latch mechanism generally designated 232 releasably secures the cover 240 on nozzle 230.
As illustrated in
The arrangement includes a cable lock body assembly 203 such as the body assembly 3 of
This arrangement is illustrative of the principle of incorporating the lock body into a portion of an apparatus to be secured. The selection of the lock mechanism is limited only by dimensions of the parts of the access closure configuration into which the cable seal lock body assembly is to be integrated according to the present invention.
In this embodiment, the cable seal lock body housing 210 is relatively slender and can easily be placed within cavity 250 of catch adapter 231, as shown in
Cable seal lock 202 is similar to cable seal lock 2 of
The precision of the fit required between cable seal lock body housing 210 and cavity 250 also could be reduced by using an adhesive (not shown) on the surfaces of cable seal lock body housing 210 and cavity 250, which configuration could similarly require a significant amount of force applied to cable seal lock body assembly 203 to remove it.
In
Shoulder or wall 358 of the receptacle defining component prevents removal of cable seal lock body assembly 303 from one end of cavity 350, but allows a cable 308 to pass through hole 359. This configuration can be advantageous in that wall 358 restrains cable seal lock body assembly 303 from being pushed out of cavity 350 one direction. It is then only necessary to restrain it in the other direction. In this arrangement, force applied to cable seal lock body assembly 303 when cable is inserted is resisted by shoulder 358. The cable seal lock body assembly 303 thus can be placed into cavity 350 with the cable receiving end (which corresponds to narrow end 313 of lock body passage 312) facing outward of cavity 350, away from shoulder 358.
Receptacle 349 further defines groove 360 near the open end of cavity 350, opposite to the end defined by shoulder or wall 358, as shown in
Snap ring 361 is configured such that, when a cable 308 is in place, the cable prevents snap ring 361 from being compressed sufficiently to allow for its removal. This protects against the removal of cable seal lock body assembly 303 from cavity 350.
Another possible configuration, not shown, is to reverse the position of the lock body assembly 303 within bore 350. That is, lock body assembly 303 is inserted into cavity 350 with narrow end 313 of lock body housing bore passage 312 proximate wall 358, and with snap ring 361 in groove 360. This way, force applied to pull the cable 308 out of the retention mechanism is resisted by the wall 358.
Although the above-described embodiment of
Although existing storage and transportation compartments and their closure members can often be easily retrofitted to exhibit features of the present invention, it is often impractical for various reasons to do so. In such cases, the various embodiments of the present invention described below can prove advantageous.
The bore 450 for the cable lock body assembly 403 can be of any configuration that accommodates the outer shape and dimensions of cable lock body housing 410, but it preferably complements the exterior surface of the cable lock body housing 410. For instance, as shown in
Slot 454 is provided in lock body housing 410, which matches the head of an instrument such as a screw driver (not shown) capable of delivering torque to cable seal lock back housing 410. Slot 454 can be of any shape to match a flat-head or Phillips head screwdriver, allen wrench, or other instrument capable of delivering torque to cable seal lock body housing 410. Cable seal lock body assembly 403 can thus be rotated into place in cavity 450 in mounting housing 451.
The arrangement of
Various ways of integrating mounting housing 651 with handle portion 641 can be used. Housing 651 can be magnetized and therefore capable of attaching to any closure member component that is magnetic. A magnetized housing 651 can be further advantageous in that a magnetic field can be induced in cable seal lock body housing within cavity 650 of mounting housing 651 such that the components of cable seal lock body assembly 603 also become magnetized. This can enhance the functionality of certain cable seal locks, such as the cable seal lock of
As shown in
In the embodiment illustrated in
For some applications, direct attachment of a housing to an existing component, such as with bolts, is infeasible. This is the case, for instance, where it is desirable to integrate a cable seal lock body assembly with a component that represents a non-penetrable surface, such as a fluid carrying tube.
In
Pipe 764 cannot be penetrated to obviate the occurrence of leakage or impairment of its function and since the components of the closure member 769 may not be well adapted to modification according to the features of the present invention described above, pipe 764 is outfitted with strap 766 that attaches mounting housing 751. Housing 751 includes integrated cable seal lock body assembly 703 secured in the housing 751 as previously described with any of the other embodiments. Strap 766 can be of any size or configuration and can be affixed to housing 751 in any number of ways, including rivets, clips, sleeves and the like. Also, as shown in
Also, the mounting housing 780 can be secured to the chamber-defining structure or closure member with a clip or ring in a manner topologically similar to the configuration shown in
Another structure to integrate a cable lock body assembly to a component of a facility to be secured is shown in
Mounting housing 881 includes a top portion 882 and a base 890. Top portion 882 carries the lock body assembly 803 in cavity 850. It has a key 892 formed at its bottom surface. It also has a central hole 893 in a top wall and an aligned threaded hole 813 in the bottom wall defining key 892 (best seen in
Base 890 defines keyway 891, configured to receive key 892 of top portion 882 of housing 881. Base 890 may be integrated with a component of a chamber defining structure or closure member, by welding or other means. Top portion 882 of housing 881 is, in turn, be integrated with base 890 when key 892 of housing 881 is slid into keyway 891 of base 890.
Further, as shown in
A cable seal is formed when a cable (not shown) is threaded through hole 859 (in
With both housing 881 and base 890 securely integrated with component 870, lock body 803 is inserted into cavity 850 with the tapered end 813 of lock body assembly 803 proximate wall 858, as shown in the exploded view of
A cable seal is formed when a cable (not shown) is threaded through hole 859 (in
In addition, it is contemplated that keyway 891 of base 890 include appropriate holes to receive screws or other fasteners 897 as shown in
Referring to
To facilitate inspection of seals, wall 958 can further include a pattern or marking such that a broken housing can be readily identified and distinguished from a housing that had never included a wall 958. One example of such a marking is shown in
Of course, a breakaway wall 958 could be used in the embodiments already described. Use of breakaway wall 958 in those embodiments involving an indirectly integrated housing such as shown in
This embodiment of the present invention can be used to secure housing 1101 to closure or other member 1111, as shown in
To integrate the cable seal lock assembly of this embodiment of the present invention onto such a closure or other member, housing 1101 is first placed over the aforementioned bore holes in the member. Threaded studs 1105 and 1106 are then inserted through the holes 1112 and 1113 of the member 1111 and into the threaded bores 1131 of housing 1101. Threaded studs 1105 and 1106 are configured such that an axial extent of each extends through member 1111, onto which the cable seal lock assembly is integrated. Washers 1107 and 1108 and nuts 1109 and 1110 can then be attached to threaded studs 1105 and 1106 to complete the integration of the cable seal lock assembly.
The holes that receive the studs into the bottom of housing 1101 are preferably blind holes. Loctite Threadlocker (Registered Trademark of Locktite Company) can be used to ensure an acceptably secure integration of threaded studs 1105 and 1106 to housing 1101. Two studs are advantageous in that torque applied to housing 1101 will be insufficient to detach housing 1101 from the studs.
As shown in
In
The present invention may be embodied in other specific forms without departing from its spirit or essential character. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is therefore indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within that scope.
This application is a continuation-in-part application of U.S. application Ser. No. 10/735,215 filed Dec. 11, 2003.
Number | Date | Country | |
---|---|---|---|
Parent | 10735215 | Dec 2003 | US |
Child | 11511037 | Aug 2006 | US |