The present invention claims priority of Chinese Patent Application No. 202211365572.0 filed in China on Oct. 31, 2022, the entire contents of which are incorporated herein by reference.
The present invention relates to the field of battery management technology, and in particular to a chip and a battery system.
For a battery pack with multiple battery cells coupled in series to obtain a higher battery output voltage, due to capacity mismatch and different aging among the battery cells, the longer the battery pack is used, the greater a voltage difference among the batter cells will be. The voltage difference among the batter cells may cause an effective battery capacity of the battery pack to become lower. For example, during charging, the battery cell with the highest voltage in the battery pack triggers a charging overvoltage protection first, so all the battery cells coupled in series cannot be charged and other battery cells cannot be fully charged. During discharging, the battery cell with the lowest voltage in the battery pack triggers a discharging overvoltage protection first, so all the battery cells coupled in series cannot be discharged.
The worst case is that: the voltage difference among the battery cells is very large, so that the voltage of one battery cell in the battery pack is so low as to be close to a discharge overvoltage protection threshold, while the voltage of another battery cell is so high as to be close to a charge overvoltage protection threshold. This kind of battery pack can neither be effectively charged nor discharged, essentially discarded as expired. Therefore, in order to better utilize the battery pack, it is necessary to manage power of each battery cell. For example, a circuit for balancing the power of each of the battery cells coupled in series can be designed in a battery protection chip, but balanced discharging will generate a lot of heat, so that heat dissipation in the battery protection chip becomes a bottleneck to limit an upper limit of a balanced discharge current.
Among others, one purpose of the present invention is to provide a chip and a battery system, which can accurately detect a voltage of each of the battery cells, facilitate heat dissipation, increase an upper limit of a balanced discharge current, and be convenient for users to adjust the balance discharge current.
To achieve the purpose, according to one aspect of the present invention, an integrated circuit (IC) is provided. The IC or chip comprises a balanced discharge circuit, where the balanced discharge circuit comprises: a plurality of switches, each coupled to two terminals of one of a plurality of battery cells coupled in series through a resistor outside the chip, and a control circuit coupled to two terminals of each of the switches, and configured to detect a voltage of each of the battery cells when all the switches are turned off, and then determine whether to control each of the switches to be turned on according to the detected voltage of corresponding battery cell.
According to another aspect of the present invention, a battery system is provided. The battery system comprises: a plurality of battery cells coupled in series; a plurality of resistors each corresponding to one of the battery cells; and a chip. The chip comprises a balanced discharge circuit. The balanced discharge circuit comprises: a plurality of switches, each switch configured to be coupled to two terminals of one of a plurality of battery cells coupled in series through one corresponding resistor outside the chip; a control circuit configured to be coupled to two terminals of each of the switches, detect a voltages of each of the battery cells when the switches are turned off, and then determine whether to control each of the switches to be turned on according to the voltage of corresponding battery cell.
In the present invention, the control circuit detects the voltages of each of the battery cells when all the switches are turned off, so the chip can accurately detect the voltage of each of the battery cells. Since the resistors are set outside the chip, so that the heat dissipation is conveniently provided, and the chip in the present invention can increase an upper limit of a balanced discharge current. At the same time, it is possible for users to adjust the balance discharge current by adjusting the resistances of the resistors.
There are many other objects, together with the foregoing attained in the exercise of the invention in the following description and resulting in the embodiment illustrated in the accompanying drawings.
These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings wherein:
The detailed description of the invention is presented largely in terms of procedures, operations, logic blocks, processing, and other symbolic representations that directly or indirectly resemble the operations of data processing devices that may or may not be coupled to networks. These process descriptions and representations are typically used by those skilled in the art to most effectively convey the substance of their work to others skilled in the art.
Reference herein to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment can be comprised in at least one embodiment of the invention. The appearances of the phrase “in one embodiment” in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Further, the order of blocks in process flowcharts or diagrams representing one or more embodiments of the invention do not inherently indicate any particular order nor imply any limitations in the invention.
One input of the comparator 121 is electrically coupled to the corresponding battery cell 110 to detect a voltage of the corresponding battery cell 110, and another input thereof is electrically coupled to the balance starting voltage source 122 so as to compare the voltage of the corresponding battery cell 110 with a balance starting voltage provided by the balance starting voltage source 122 to generate a control signal.
The balance resistor 123 and the switching element 124 are coupled in series to a positive terminal and a negative terminal of the corresponding battery cell 110 to form an balance loop, and the switching element 124 is further coupled to an output terminal of the comparator 121 to receive the control signal generated by the comparator 121 to determine whether the switching element 124 is turned on or not according to the control signal. That is, whether the balance loop formed by the balance resistor 123 and the switching element 124 performs a balance operation on the corresponding battery cell 110 is determined according to the control signal.
During a charging process, the comparator 121 in the balance unit 120 detects the voltage of the corresponding battery cell 110 and compares it with the balance starting voltage provided by the balance starting voltage source 122. If the detected voltage of the corresponding battery cell 110 is higher than the balance starting voltage, the control signal from the comparator 121 controls the switching element 124 to be turned on, and the balance loop formed by the balance resistor 123 and the switching element 124 is turned on, so that the corresponding battery cell 110 is discharged by the balancing resistor 123 to consume the power of the corresponding battery cell 110. In other words, for each battery cell 110 in a battery pack, during the charging process, the battery cell 110 with a higher power state reaches the balance starting voltage earlier, and its corresponding balance loop is turned on for a longer time, and the more power is consumed, thereby achieving the purpose of balancing the power of each battery cell 110 in the battery pack.
The above-described scheme has the following problems: (1) The redundant power in each battery cell 110 in the passive balance circuit will be consumed by corresponding balance resistor 123, so the passive balance circuit will emit a large amount of heat during operation. Especially, when the voltages of a large number of battery cells 110 in the passive balance circuit are higher than the balance starting voltage provided by the balance starting voltage source 122 and it is necessary to perform the balance operation on them, then the amount of heat emitted will increase accordingly, and the problem of heat dissipation is more serious. Therefore, the balance current of the passive balance circuit cannot be too large, and its balance capability is limited. (2) The balance resistor 123 and the switching element 124 coupled in series are coupled to two terminals of the battery cell 110, and the two inputs of the comparator 121 are coupled in parallel with the balance resistor 123 and the switching element 124, so that one control signal output by the output terminal of the comparator 121 controls the one switch element 124 to be turned on or off, i.e., the switching elements 124 in the different balance units are independently controlled, resulting in the inaccurate battery voltage detection results. In addition, if the voltages of all the battery cells are higher than the balance starting voltage, all the switching elements 124 are turned on, and all the battery cells perform the balancing discharge, resulting in energy waste and high heat generation.
In view of this, the present invention provides a chip and a battery system. In the chip and the battery system, a plurality of resistors for limiting a balance discharge current are externally arranged, and only switches for balanced discharge are integrated on the chip, so that heat dissipation is facilitated, an upper limit of the balanced discharge current is increased, and a user can conveniently adjust the balance discharge current by adjusting resistance of each of the resistors. In addition, a control circuit only detects a voltage drop on each of the switches for balanced discharge, i.e., the voltage between a drain electrode and a source electrode of each of the switches is sampled directly. When the voltage of each of the battery cell is detected, the switches which affect detection result of the voltage of each of the battery cells can be prohibited from being turned on, so as to ensure that the accurate voltage of each of the battery cells is detected.
In one embodiment, the control circuit comprises a control logic circuit, a logic operation circuit, and a plurality of detection circuits or comparison circuits. The logic operation circuit may comprise a first OR gate OR1 and a plurality of second OR gates such as OR21, OR22 . . . OR2n, wherein n is a natural number greater than or equal to 2. The control circuit is coupled to two terminals of each switch. For example, two terminals of each switch are coupled with one of the detection circuits or the comparison circuits. The control circuit is configured for detecting the voltage of each of the battery cells coupled with the disconnected switches when all the switches are turned off, and further determining whether to control each of the switches to be turned on according to the detected voltage of corresponding battery cell, so as to perform a balanced discharge on each of the battery cells.
In the above-described scheme, each switch is coupled to two terminals of one of the battery cells coupled in series through the resistor outside the chip, and the control circuit coupled to two terminals of each of the switches. When the voltage of the battery cell is detected, the switches which affect detection result of the voltage of the battery cell can be turned off, so as to ensure that the accurate voltage of the battery cell is detected. Since the resistors are set outside the chip, so that heat dissipation is facilitated, an upper limit of a balanced discharge current is increased. At the same time, it is convenient for users to adjust the balance discharge current by adjusting the resistances of the resistors.
The control circuit may also comprise a first inverter INV1. A lowermost switch is grounded and may be an NMOS transistor, a control terminal of the lowermost switch is coupled to an output terminal of the first inverter INV1, and an input terminal of the first inverter INV1 is configured to receive a control signal BAL_CTRL(1) sent by the control circuit. An uppermost switch may be a PMOS transistor. The switches located between the uppermost switch and the lowermost switch are one of the NMOS transistor, the PMOS transistor, and a combination of the NMOS transistor and the PMOS transistor.
In other words, the type of the switches in the balanced discharge circuit on the chip can be selected as follows:
In the chips shown in
For example, as shown in
Since the control circuit such as the detection circuit or the comparison circuit is coupled to the terminals of each switch, and a plurality of switches such as MN(1), MP(2) . . . MP(n) are coupled in series, such that the detected voltage of each battery cell is affected when the switches are turned on. In order to ensure that the detected voltage of the battery cell is accurate, it is necessary to turn off the switches when the voltage detection is performed. That is, the switches may have, but are not limited to, the following two cases:
The first case is that the switches are not coupled in series. The upper switch such as MP(2) is coupled in series with the resistor such as R(2), but not coupled in series with the resistor such as R(1) coupled to the lower switch such as MN(1). For example, MN1 coupled in series with R1 is coupled between the two terminals of the battery Cell (1); MP2 coupled in series with R2 is coupled between the two terminals of the battery Cell (2), and R1 is not coupled in series with R2 and MP2. Therefore, when the voltage of the battery cell is detected, only the switch corresponding to the battery cell that needs to be detected may be turned off.
The second case is that the switches are coupled in series. The upper switch such as MP(2) is connected in series with the resistor such as R(2), and the resistor such as R(1) coupled to the lower switch such as MN(1). For example, in
Further, as shown in
Alternatively, the chip shown in
With continued reference to
In one embodiment, the detection circuits are used. Each of the detection circuits is configured to detect the voltage of corresponding battery cell when all the switches are turned off, and then the control logic circuit may compare the voltage of the battery cell detected by the detection circuit with the balanced discharge threshold voltage and output a plurality of second control signals BAL_DET(n).
In another embodiment, the comparison circuits are used. The comparison circuit is configured to detect the voltage of corresponding battery cell coupled to the switch when all the switches are turned off, compares the voltage of the battery cell with the balanced discharge threshold voltage and output a comparison result. The control logic circuit may output a plurality of second control signals BAL_DET(n) based on the comparison results outputted by the comparison circuits.
In addition, each detection circuit or each comparison circuit may also receive a first control signal CELL_SCAN(n). Each of the first control signal CELL_SCAN(n) is configured to control whether the corresponding detection circuit or the corresponding comparison circuit works. The first control signal CELL_SCAN(n) may be a first logic level such as a logic high level or a second logic level such as a logic low level. When the first control signal CELL_SCAN(n) is the first logic level, it represents that corresponding battery cell is required to be detected, and the corresponding detection circuit or comparison circuit is enabled by the first control signal CELL_SCAN(n). When the first control signal CELL_SCAN(n) is the second logic level, it represents that corresponding battery cell is not required to be detected, and the corresponding detection circuit or comparison circuit is disenabled by the first control signal CELL_SCAN(n).
In one example, the comparison circuit may comprise a comparator. A first input of the comparator coupled to one terminal of the switch, a second input of the comparator coupled to another terminal of the switch, and a third input of the comparator receives the first control signal CELL_SCAN(n). The comparator is configured to compare a difference of the voltages inputted by the first input and the second input with the balanced discharge threshold voltage which is internally stored, and output the comparison result to the control logic circuit via the output terminal thereof.
In one embodiment, when the second control signal BAL_DET(n) is at a logic low level, it may represent that the voltage of corresponding battery cell is greater than the balance discharge threshold voltage. When the second control signal BAL_DET (n) is at a logic high level, it can represent that the voltage of corresponding battery cell is not greater than the balance discharge threshold voltage. When the voltage of one battery cell is greater than the balance discharge threshold and the voltages of all the battery cells do not require to be detected, the corresponding switch can be turned on for balance discharge (when the voltages of all the battery cell are greater than the balance discharge threshold, all the switches can be turned off). When the voltage of one battery cell is less than the balance discharge threshold or at least one battery cell requires to be detected, the corresponding switch is turned off.
For example, the logic operation circuit comprise a first OR gate OR1 and a plurality of second OR gates such as OR21, OR22, OR(2n). The logic operation circuit can be used for performing logic operation on at least one first control signal (such as at least one of CELL_SCAN(1), CELL_SCAN(2) . . . CELL_SCAN(n)) and at least one second control signal (e.g., BAL_DET(1), BAL_DET(2), BAL_DET (n)) to output at least one control signal (at least one of BAL_CTRL(1), . . . BAL_CTRL(n)). Each control signal (e.g. each of BAL_CTRL(1), . . . BAL_CTRL(n)) is configured to control the corresponding switching device to be turned off or on.
The first OR gate OR1 may comprise a plurality of inputs. The inputs of the first OR gate OR1 receives the first control signals CELL_SCAN(n), and an output of the first OR gate OR1 outputs a third control signal CELL_SCAN. The third control signal CELL_SCAN is configured to represent whether at least one of the battery cells is required to be detected, that is, all the switches are turned off. It should be noted that if at least one of the battery cells is required to be detected, all the switches will be turned off in the present invention. The first input terminal of each second OR gate such as OR21, OR22 . . . OR(2n) receives the second control signal BAL_DET(n), the second input terminal of each second OR gate receives the third control signal CELL_SCAN, and the output terminal of each second OR gate is configured to output the control signal BAL_CTRL(n) and is coupled to a control terminal of each of the switches.
In summary, in the first embodiment, if all the first control signals CELL_SCAN(n) represent that all the battery cell are not required to be detected and one second control signal BAL_DET(n) represents that the detected voltage of the battery cell corresponding to the one second control signal is greater than the balanced discharge threshold voltage, the switch corresponding to the one second control signal is turned on to perform a balanced discharge on the battery cell corresponding to the one second control signal. If the second control signals BAL_DET(n) represent that the detected voltages of all the battery cells are the less than the balanced discharge threshold voltage, or the first control signals represent that at least one of the battery cells is required to be detected, all the switches are turned off.
The fourth control signal STOP_BAL is a logic high level in the case where it is true that all the battery cells are required to be discharged for balance. The fourth control signal STOP_BAL is a logic low level in the case where at least one of the battery cell is not required to be discharged for balance. The control circuit further comprises a third OR gate and a second inverter INV2. The third OR gate OR3 comprises a plurality of inputs and an output. The inputs of the third OR gate OR3 receive the second control signals BAL_DET(n) respectively, the output of the third OR gate OR3 is coupled to an input of the second inverter INV2, and an output of the second inverter INV2 is used for outputting the fourth control signal STOP_BAL. Therefore, the third OR gate OR3 and the second inverter INV2 function as follows: if the voltages of all the battery cells are higher than the balance threshold voltage, all the battery cells can no longer be discharge for balance, at this time all switches are turned off.
In other words, when the voltage of one battery cell is higher than the balance discharge threshold voltage, the corresponding switches need to be turned on for discharging. However, when the voltages of all the battery cells are higher than the balance threshold voltage, all the battery cells may no longer be discharge, and at this time, all the switches are turned off.
In conjunction with the first embodiment shown in
With continued reference to
Each of the detection circuit or the comparison circuit is coupled to two terminals of each switch and is configured to detect the voltage of the battery cell coupled to the disconnected switch when corresponding switch is turned off. The control circuit determines whether to control each of the switches to be turned on according to the detected voltage of corresponding battery cell, so as to perform balance discharge on the coupled battery cell.
In
As shown in
The control logic circuit output the signal CELL_SCAN (n) to determine when to detect the voltage of the battery cell (n), and outputs the signal BAL_DET(n) to determine whether to perform balanced discharge on the nth battery cell according to the result, relative to the voltage of the nth battery cell, output by the voltage sampling and detection module. For example, when BAL_DET(n) is logic low, it represents that the control logic circuit determines that the nth battery cell requires to be discharged for balance. CELL_SCAN is the logic OR of all CELL_SCAN(n). That is, as long as the chip detects the voltage of any one of the battery cells, CELL_SCAN is logic high, and all the switches will be turned off.
BAL_CTRL(n) is a signal for controlling the balance discharge switch. When the BAL_CTRL(n) is logic high, the balance discharge is prohibited, and when the BAL_CTRL(n) is logic low, the balance discharge is allowed. This signal BAL_CTRL(n) is the logical OR of BAL_DET(n) and CELL_SCAN. Therefore, as long as the CELL_SCAN is high, even if the BAL_DEL(n) is logic low, the BAL_CTRL(n) is high to prohibit the balance discharge. When only the balance discharge switch is built in the chip and a plurality of switches are coupled in series, the voltage detection of this battery cell will be distorted and the voltage detection of the adjacent battery cells will also be distorted when a certain battery cell is discharged. Therefore, when anyone of the battery cells is detected, all the switches in the chip must be turned off to ensure that the real voltage of the battery cell is detected.
As shown in
In summary, for the scheme in which the resistor for limiting the balanced discharge current and the switch are built into the chip, and the comparator detects the voltage drop sum on the resistor and the switch, heat dissipation in the chip become a bottleneck to limit the upper limit of the balanced discharge current. In the chip and the battery system of the present invention, the resistors for limiting the balanced discharge current are provided outside the chip, only the switches for balance discharge are integrated in the chip, and the comparator is coupled to two terminals of each of the switch, so that all the switches are turned off when the voltage of the battery cell is detected to ensure that an accurate voltage of the battery cell is detected. At the same time, the heat source such as the resistors of the balance discharge path is placed outside of the chip when the balance discharge occurs, so that the upper limit of the balance discharge current can be increased. At the same time, it is convenient for users to adjust the balance discharge current by adjusting the resistances of the resistors.
Although preferred embodiments of the present invention have been described, additional changes and modifications to these embodiments may be made once the basic creative concepts are known to those skilled in the art. The appended claims are therefore intended to be interpreted to comprise preferred embodiments and all changes and modifications falling within the scope of this application.
Obviously, a person skilled in the art may make various changes and variations to the application without departing from the spirit and scope of the application. Thus, if these modifications and variations of this application fall within the scope of the claims and their equivalent technologies, the application is also intended to comprise these changes and variations.
Number | Date | Country | Kind |
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202211365572.0 | Oct 2022 | CN | national |