INCORPORATION BY REFERENCE TO RELATED APPLICATION
Any and all priority claims identified in the Application Data Sheet, or any correction thereto, are hereby incorporated by reference under 37 CFR 1.57. This application claims foreign priority to European patent application EP 13196413.2, filed Dec. 10, 2013. The aforementioned application is incorporated by reference herein in its entirety, and is hereby expressly made a part of this specification.
1. Field of the Invention
The disclosed technology generally relates to integrated circuit (IC) devices, and more particularly to IC devices having one or more power gating switches, and additionally to methods of fabricating the IC devices.
2. Description of the Related Technology
Some integrated circuit (IC) designs can switch off current to a portion of an IC device, thereby reducing power consumption, e.g., standby power consumption. Such techniques are sometimes called power gating. Power gating can be performed, e.g., using power gating switches. Power gating switches are typically formed in a front end-of-line (FEOL) portion of the IC device, which can allow what is known as fine-grained power gating, in which a large number of integrated power gating switches are formed in surface regions of a semiconductor substrate and are configured to switch large portions of blocks of transistors in the FEOL portion. However, power gating switches formed in the FEOL occupy valuable substrate footprint, which results in added die size of the IC device and can increase the overall cost. Furthermore, a power gating switch formed in the FEOL portion is accompanied by long current paths from the access pins of an IC to the power network of a gated portion on the chip, which can lead to significant IR losses. Thus, there is a need for IC devices in which power gating switches are formed in a back end-of-the line (BEOL).
The disclosed technology is related to an integrated circuit device comprising a front end-of-the-line (FEOL) portion and a back end-of-the-line (BEOL) portion, and further comprising a number of power gating switches arranged to turn blocks of standard cells in the FEOL portion of the IC on or off, i.e. to connect or disconnect the blocks to or from a power supply that is external to the IC. In an IC according to embodiments, at least one of the power gating switches, and preferably all of the switches are transistors located in the metallization layers of the IC's BEOL portion, i.e. the portion that comprises a sequence of metallization layers connecting the FEOL to the power supply. Preferably, the source, drain and gate electrodes of the power gating transistors are formed by metal lines or metal-filled via interconnects located within the metallization layers. The presence of the power gating switches in the BEOL portion allows producing ICs with improved semiconductor area consumption and a decrease in IR losses compared to power gating switches located in the FEOL portion. The embodiments disclosed herein are related to a device as disclosed in the appended claims.
Embodiments are thus related to an integrated circuit device comprising a front-end-of-line portion and a BEOL portion, the BEOL portion comprising a plurality of metallization layers, the layers comprising metal lines and metal-filled interconnect vias, the IC further comprising a plurality of power gating transistors wherein at least one of the power gating transistors is located in the BEOL portion.
According to one embodiment, the at least one power gating transistor in the BEOL portion comprises a gate electrode, a source electrode and a drain electrode, a channel region and a gate dielectric region, wherein the gate, source and drain electrodes are formed by metal lines or metal-filled interconnect vias of the metallization layers.
The channel region may be a planar semiconductor layer, wherein the gate dielectric region is a planar layer of dielectric material and wherein the layers form a stack of layers between the gate electrode on the one hand and the source and drain electrodes on the other hand.
According to an embodiment, the gate electrode is formed by a metal line in a first metallization layer, and the source and drain electrodes are formed by metal-filled interconnect vias in a second metallization layer directly on top of the first metallization layer. According to another embodiment, the source and drain electrodes are formed by a pair of metal lines in a first metallization layer and the gate electrode is formed by a metal-filled via interconnect in a second metallization layer directly on top of the first metallization layer.
According to a further embodiment, the at least one power gating transistor in the BEOL portion comprises a gate electrode, a source electrode and a drain electrode, a channel region and a gate dielectric region, wherein the source and drain electrodes are formed by a pair of conductors, the first conductor being located in a first metallization layer, the second conductor in a second metallization layer which is directly on top of the first metallization layer, the source and drain electrodes being physically located essentially one directly above the other, with the channel region being located in between the source and drain electrodes and the channel region being in electrical contact with the source and drain electrodes, the channel region and gate dielectric region being located in a via opening located above the first conductor, the gate dielectric region surrounding the channel region, and wherein the gate electrode is a conductor in contact with the gate dielectric and formed at least partially surrounding the via opening. In the latter embodiment, second conductor may also be located in the via opening and/or the first conductor may be a metal line in the first metallization layer.
According to one embodiment, the channel region is formed of Indium Gallium Zinc Oxide (IGZO). According to a specific embodiment, the power gating transistor is located in the three first metallization layers (M1,M2,M3) of the device.
a-4l illustrate a method of making an IC device similar to the IC device illustrated in
a-6l illustrate a method of making an IC device similar to the IC device illustrated in
The disclosed technology is related to an integrated circuit (IC) device equipped with a plurality of power gating switches, wherein at least one of the power gating switches is a transistor located in the back end-of-the-line (BEOL) portion of the IC device. In the context of the present description, the following definitions of a front end-of-the-line (FEOL) portion and a BEOL portion of an IC are applicable. The FEOL portion refers to the portion of the IC device including processed semiconductor substrate, which includes a plurality of semiconductor structures, regions and/or devices, e.g., transistors and other devices, that are formed performing semiconductor processing techniques (e.g., photolithography/etch, shallow trench isolation (STI), N/P or N+/P+ implants, and gate deposition, to name a few) on a semiconductor substrate, e.g., a semiconductor wafer. The BEOL portion comprises a sequence of metallization layers for establishing electrical current paths between the FEOL portion and external terminals to which the IC is connected. The BEOL portion includes structures generally formed above the plurality of semiconductor devices in the FEOL. However, it will be understood that in IC devices in which a plurality of semiconductor structures, regions and/or devices, e.g., transistors and other devices are formed above the substrate, e.g., fin field effect transistors (finFETs), the BEOL can overlap or even be formed under the FEOL.
As described herein, unless specifically specified, a feature, e.g., a layer that is formed or otherwise present “on” another feature can alternatively refer to the feature being present, formed, produced or deposited directly on, i.e. in physical contact with, the other feature or the layer being present, formed, produced or deposited on an intermediate feature, e.g., an intermediate layer.
According to embodiments, the power gating switch located in the BEOL portion is a transistor having a gate electrode and source and drain electrodes, with the electrodes being formed by metal lines or metal-filled via interconnects present within the metallization layers of the BEOL portion. A “via” as described herein, sometimes also referred to as a vertical interconnect access, refers to a conductive vertical via structures which forms a connection between metal lines in the BEOL. In an IC according to embodiments, none of the gate, source and drain electrodes is formed by contact bumps at the top level of the device.
The power gating transistor further comprises a channel region and a gate region that may be respectively in the form of a planar layer of a semiconductor material and a planar layer of a suitable gate dielectric material. The semiconductor layer is preferably a so-called thin film semiconductor layer deposited during BEOL processing, enabling to produce transistors with low leakage in the BEOL. The term thin film semiconductor refers to semiconductor material that can be deposited in the form of a layer of the material onto a supporting surface. One such thin film semiconductor material is Indium Gallium Zinc Oxide (hereafter referred to as IGZO). The term IGZO encompasses all realizable varieties of the compound InxGayZnzOw in terms of the values of the atomic numbers x,y,z and w, for example In2Ga2ZnO7. The use of IGZO or an equivalent material also allows producing a power gating switch with a short turn-on and turn-off time due to the low threshold voltage of the transistor. This allows applying power gating with low overhead in terms of power supply (low increase of required Vdd due to power gating). Also, the fact that the power gating switch is physically present in the current path between the access pins of the IC and the FEOL portion allows reducing IR losses.
The power gating transistor 100 according to any of the above described embodiments is implemented within the BEOL portion of the IC, i.e. incorporated within the metallization layers of the IC. This approach allows the designer a high degree of flexibility in terms of defining the degree of fine grained or coarse grained power gating, without significant overhead in terms of semiconductor area. The location of the power gating switch in the vertical current path between the access pins of the IC and the FEOL portion also allows reducing IR losses. With respect to the last point (IR losses), the embodiment of
Apart from the physical location of the power gating switch, the incorporation of power gating transistors according to embodiments in the electrical network of the IC is not different from power gating switches that are presently implemented in the FEOL. Blocks of standard cells in the IC's FEOL portion are defined on the chip, between Vdd and Vss rails through which the cells receive electrical power. The Vdd/Vss rails are connected to networks of Vdd and Vss lines in the BEOL, each network providing power to a block of standard cells. Power gating switches provide the capability of switching each network, and thereby each block, on or off individually.
In some embodiments, a plurality of power gating switches are provided between a power source (e.g. a metal line or a metal ring in one upper metallization layer connected to an external power supply), and the power network of a block. In the example of
It should be noted that the power source is not restricted to an external power source. The IC can contain an internal power source, for instance a voltage regulator or switched mode power supply. These internal power sources are embedded in the FEOL of the IC. The internal power source may further be connected to the outside world. In the case of a voltage regulator, this may be done to stabilize the regulator output, for example by means of a capacitor, the source remaining however internal to the IC.
It can be beneficial to implement power gating transistors according to embodiments deep into the BEOL portion under certain circumstances, i.e. in the metallization layers that are close to the FEOL portion, e.g. in metallization layer M1, M2, M3, in order to enable fine grained power gating of a large number of blocks of standard cells on the IC. In this way, the present invention allows fine grained power gating without excessive area consumption on the chip and with lower IR losses compared to ICs where the power gating switches are in the FEOL portion. According to an embodiment, a power gating transistor is located on the power delivery strips of the standard cell rows of the FEOL portion.
A process sequence for producing a transistor between two BEOL metallization layers according to the embodiment of
The embodiment of
The ALD deposited layer 76 is then removed from the upper surface of the IMD and from the bottom of the opening by a dry etching step, stopping on the inter-metallization level dielectric layer 5, e.g., a SiCN layer, creating a narrowed opening with slanted sidewalls 77 formed of the gate dielectric material (
The thin film semiconductor material that is applicable in an IC according to embodiments are suitable for producing a low leakage transistor. The thin film semiconductor layer is furthermore a layer that can be deposited, for example by PVD, CVD, ALD, solution deposition, on an amorphous substrate, i.e. it does not require a crystalline template. The thin film semiconductor must also be compatible with the thermal budget of
BEOL processing, i.e. the material must not degrade at the temperatures used in the BEOL part of the IC's production process (typically 350-380° C.). IGZO is one option for the thin film semiconductor, but other materials may be possible, such as amorphous silicon, monocrystalline or polycrystalline silicon, graphene, Carbon nano tubes or metal oxides other than IGZO, e.g. ZnO, HfInZnO, SnO, CuO.
While embodiments have been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
The foregoing description details certain embodiments of the invention. It will be appreciated, however, that no matter how detailed the foregoing appears in text, the invention may be practiced in many ways, and is therefore not limited to the embodiments disclosed. It should be noted that the use of particular terminology when describing certain features or aspects of the invention should not be taken to imply that the terminology is being re-defined herein to be restricted to include any specific characteristics of the features or aspects of the invention with which that terminology is associated.
Number | Date | Country | Kind |
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13196413.2 | Dec 2013 | EP | regional |