1. Field of the Invention
The present invention is related to Integrated Circuit (IC) chip design and more particularly to designing IC logic chips that have Single-Event Upset (SEU) tolerant circuits and have a low Soft-Error Rate (SER).
2. Background Description
Transitory, non-repeatable Integrated Circuit (IC) malfunctions are well known in the art as soft errors or Single-Event Upsets (SEUs). Transient ionizing particles passing through a semiconductor creates local electron-hole pairs along its path of travel. If a particle passes with enough energy and close enough to a circuit node, e.g., the source/drain of a Field Effect Transistor (FET) or device, charge from the localized electron-hole pairs can create transient current in the node. Frequently, the current can partially or completely charge/discharge a discharged/charged node at least temporarily. Unintentionally fully charging/discharging the circuit node can cause a sensitive circuit to change states, i.e., the circuit is upset. Consequently, since the failure is not permanent and unrepeatable, the circuit fails in an unrepeatable way in what is known as a soft failure or a soft error. A soft error in a Random Access Memory (RAM) occurs, for example, when a soft error source upsets a single random cell in the RAM array, switching the cell's state. The SEU upset frequency for an IC is the Soft-Error Rate (SER) of the IC. So, SER is a sensitivity measure of an IC's susceptibility to SEUs. SER is also a metric to guide circuit designers and, especially for evaluating the robustness of a circuit.
In the insulated gate technology commonly referred to as CMOS, alpha particles (4He nuclei) emitted from traces of radioactive elements in packaging materials and nuclear spallation products produced by high-energy neutrons from cosmic ray background are two major Earth-bound ionizing particle sources. In space programs, CMOS devices and circuits are constantly exposed to background high-energy cosmic ray particles like protons and heavy ions—particles which are ionizing and which also induce secondary charged particles by nuclear reactions. Dynamic RAMs (DRAMs) storing memory contents on a relatively small capacitor, for example, have long been known to be very sensitive to alpha particles. Since alpha particles are relatively easy to shield, it has been found that some IC materials are alpha particle emitters. Locally originating alpha particles, typically, have low energy, e.g., a few million or Mega electron Volts (MeVs). For example, an alpha particle from a polonium (210Po) source has an energy of 5.3 MeV. Normally, these low energy alpha particles have not generated enough charge to upset older technology logic.
A soft error in random logic occurs when a soft error source causes a transient logic state change that is latched and/or ripples forward through subsequent logic from the upset. Traditionally, most of the SEU focus has been directed to storage elements, such as memory arrays and latches. Especially in older technologies, storage elements have proven more susceptible to SEUs than combinational logic. Since the discharge effects of ionizing particles striking near combinational IC logic has been, more or less, unnoticeable, logic circuit susceptibility to SEU, largely, has been ignored. However, high-energy neutrons, primarily from cosmic rays, have typical energies that range from hundreds of MeVs to billions or Giga electron Volts (GeVs). Similarly, in space-based applications, and even in high-altitude flights, high-energy protons and charged pions have caused SEUs.
Consequently, with decreasing device feature sizes and increasing clock speeds, IC logic has become increasingly sensitive to SEU, especially from these high energy particles. Moreover, as chip features have shrunk from the sub-micron into nanometer range, circuits have become much more sensitive and require dramatically less charge to upset. Further, higher performance, more responsive logic operating at ever increasing clock speeds, has increased significantly the probability that a combinational logic upset will propagate and eventually be registered in a storage element. Recently, for example, low energy and thermal neutrons have caused SEUs in commercial and state of the art ICs. Consequently, this increased combinational logic sensitivity has meant that SEUs have become a significant IC reliability threat. However, an accurate and efficient SER estimation is an essential requirement for addressing the threat from SEUs.
Generally, current SER estimation has been either very fine, focused at device level or, very coarse focused at overall chip level. Detailed device level SER modeling considers localized complex atomic and nuclear interactions for single device (or a few devices). Coarser state of the art circuit and architectural level analysis approaches have adopted grossly simplified physical models to develop a crude overall SER. Neither of these approaches links fundamental device level physics with the more abstract, higher circuit level or chip analysis. Since typical circuit analysis for such complex ICs is very complex, any circuit level analysis is computer resource intensive. Moreover, circuit level SER analysis has been infeasible using existing state of the art models. Existing detailed physics-based analyses further burden computer resources, making SER analysis computationally infeasible. There is a lack of accurate physics-based analytical models for modeling circuit responses to particle strikes.
Thus, there is a need for accurate SER circuit models for analyzing complex SEU issues in combinational logic and determining SEU sensitivities in highly complexity of modern day ICs; and especially, for performing circuit-specific SEU analysis that accurately captures electrical properties of each gate in an IC design, logical masking effects on each gate, and storage element latching windows.
It is a purpose of the invention to reduce soft errors in CMOS logic circuits;
It is another purpose of the invention to provide an indication of soft error sensitivities in logic circuit designs;
It is yet another purpose of the invention to reduce computer resources required to quantify soft error sensitivities in logic circuit designs;
It is yet another purpose of the invention to provide logic circuit designers with provide an indication of soft error sensitivities in logic circuit designs, while reduce computer resources required to quantify soft error sensitivities.
The present invention is related to a logic design tool, a tool for analyzing soft error sensitivities in logic, and a program product for logic design. A particle generator simulates events likely to occur for a given operating environment. A pre-characterizer provides circuit block responses to simulated events. A circuit response simulator simulates events in a logic design and provides an indication of soft error sensitivity for the design. Based on the soft error sensitivity indication, the design may be modified to reduce the overall soft error sensitivity.
The foregoing and other objects, aspects and advantages will be better understood from the following detailed description of a preferred embodiment of the invention with reference to the drawings, in which:
Turning now to the drawings, and more particularly,
Particle flux information is derived from nuclear databases and reaction models and stored 102. Event particles are simulated 104 to generate a radiation field from, and to create a closed-form current pulse model 106 for, each event. Each current pulse model 106 models a device response to a particle strike. Book responses for each book or cell in a standard cell library are simulated, providing both transient SER analysis 108 and static SER analysis 110 for each particle strike or event. During simulation arbitrary technology-mapped book netlists are analyzed for accurate transient simulation. Further, these gate simulations 108, 110 facilitate efficient gate level design for combinational logic in IC chip designs. In addition, for static analysis logical masking and latching window effects are accurately estimated and derated 112. In short, logicSEAT efficiently relates physics-based device responses to gate level SER analysis for fast and efficient higher level logic analysis, even at chip level. Thus, when applied to higher level logic, e.g., a macro or IC chip constructed from standard cells, chip SER may be determined 114 and, if necessary (e.g., because the macro/chip SER is too high), modified or redesigned 116.
Generally, a nuclear reaction from a collision results in scattering that may be characterized as elastic, where the particle (normally a low energy particle) is deflected; and, inelastic, where the target atom fragments (from a collision with a high energy particle) into what are referred to as secondary particles 130, 132, 134, 136. Elastic scattering results when the particle (e.g., an alpha particle) is deflected slightly from its original path. The target nucleus (i.e., any atom in the volume material, e.g., Si, O, N, or Cu) also recoils with some energy level and ionizes surrounding material. If this ionization is near enough to a sensitive node or sensitive device region, an SEU may occur. In this particular example of
A typical recoil nucleus 130 may be any nucleus lighter than the original target nucleus. The three lighter fragments 132, 134, 136 are light ions such as a proton, a deuteron, a triton, a helium (He) ion, or a lithium (Li) ion. These secondary particles 130, 132, 134, 136 usually carry large kinetic energies in the MeV range, and are themselves particles that can continue traveling for a relatively long distance through the structure 120. So, a fragment that reaches the underlying semiconductor, e.g., silicon (Si) layer 138 or, even active device region (not shown in this example) may cause an upset in a circuit. Previously, a detailed fundamental physics of such a strike is otherwise prohibitively expensive and computationally unfeasible, especially with respect to circuit and/or architectural level analysis.
In particle path analysis 142 ionizing particle descriptions are generated with projected paths through the IC. These particle descriptions and projected paths may be generated, for example, using Monte Carlo techniques based on data in nuclear databases and reaction models. Ionizing particle descriptions and paths may be used in both pre-characterization 144 and fast transient response analysis 146, e.g., to simulate and characterize device responses. Preferably, radiation fields are created for a given particle distribution (e.g., particle source, angle of incidence and energy), to simulate particle responses and project particle paths, e.g., particle energy loss through the BEOL material layers. Collisions are simulated as impulse driven, exponentially decaying current pulses of varying pulse width (i.e., varying decay coefficient) and magnitude. The simulation generates an event probability distribution point for each event with the final result providing a tabular device response distribution with respect to particle strikes. So, particle strikes represented as current pulses are applied in a physics-based analytical model to directly derive a device response distribution from the projected radiation event distribution from particle path analysis 142. Circuit response pre-characterization 144 is based on these accurate physical device models.
Preferably, the entire standard cell library is pre-characterized 144 to relate gate level simulations to these physical models. This pre-characterization may be done using transistor level SPICE simulations to simulate the response of each gate to the current pulses. These gate responses are time-domain voltage pulses at the output of each respective standard cell. The resulting voltage pulses characterize each standard cell with respect to a radiation event source at a given load capacitance for the respective cell. The voltage pulses and other data are stored for later use during fast transient simulation 146. Pre-characterization also generates DC-current responses of each cell under various bias conditions for each standard cell in the standard cell library. This is also stored for subsequent use in the fast transient simulation 146.
In fast transient response analysis 146, circuit responses to radiation events are generated for events occurring at various nodes in a given circuit in the standard cell library. However, instead of a full blown transient analysis for the entire circuit response to each event, only the voltage response of the affected standard cell book, the book hit by the event causing particle, is retrieved in a table-lookup from the pre-characterized voltage pulse responses. This response is propagated forward through the fan-out cone of the book, i.e., through those downstream books that a signal originating at the affected book normally propagates. The propagated signal terminates in a storage element or at a register or a latch. This fan-out cone and propagation is determined by application of the pre-characterized transient and DC-current data. An SEU is taken to occur only occurs when a pulse propagating through a fan-out cone reaches a storage element (an event-sink) with sufficient time to latch in that storage element. So, for example, an event in pipelined logic must be sufficient to satisfy the set up and hold time requirements for terminating pipeline register.
Thus, the probability of an SEU is derated for a number of factors besides the probability of the radiation event. The resulting pulse amplitude and width must be sufficient. The pulse signal must propagate from the event-source to event-sink. The physical dimensions of the book and IC itself also determine the probability of the radiation event, i.e., the smaller the book on a larger IC, the lower the probability of being hit by a particle. Unlike prior approaches to determining the overall SER by summing the SEU probability from all radiation events, a preferred logic analysis approach considers the effects of electrical attenuation, latching windows, and logical masking at an unprecedented degree with corresponding unprecedented accuracy at a very fast runtime.
So, as noted hereinabove a source particle is selected in step 1420 may be a low energy particle such as, an alpha particle, a high energy heavy ion, or cosmic ray particle, e.g., a neutron, a proton, or a charged pion. Although the discussion of the present invention is directed to mono-energetic particle sources, this is for simplicity of discussion only and not intended as a limitation. It is understood, however, that the present invention has application to particles having any energy distribution, such as cosmic neutrons with a defined energy spectrum.
For higher energy cosmic ray particles (neutron, proton, or pion), a nuclear collision point is constructed in step 1424. Collision simulation 1424 also requires certain nuclear cross section parameters (elastic and inelastic, or reaction, cross sections) that are provided in the nuclear database from particle characteristic storage 1426. Preferably, these parameters are generated by modeling a sufficient number of suitable nuclear reactions using typical state of the art nuclear reaction models, most preferably, a nuclear spallation reaction model combined with a nuclear optical model. Also, secondary fragments may be constructed using these nuclear models in combination with well known Monte Carlo techniques to produce an appropriate collision event. An example of a suitable nuclear spallation reaction model is NUclear SPAllation reaction (NUSPA) described in H. H. K. Tang, “Nuclear Physics Of Cosmic Ray Interaction With Semiconductor Materials—Particle-Induced Soft Errors From A Physicist's Perspective,” IBM J. Res. Dev. 40(1), 91-108 (1996), which describes the role of nuclear models in SEU simulations. See also, H. H. K. Tang et al., “Cascade Statistical Model For Nucleon-Induced Reactions On Light Nuclei In The Energy Range 50 MeV-1 GeV,” Phys. Rev. C42, 1598-1622, 1990; and, H. K. Tang et al., “SEMM-2: A Modeling System For Single-Event Upset Analysis,” Conference Proceedings of NSREC 2004. Preferably, suitable reaction models are stored with the nuclear database in particle characteristic storage 1426.
Although particle path analysis 142 for the example of
For example, neutron-silicon reactions are generated only once for subsequent storage in the nuclear database in particle characteristic storage 1426. Thereafter, rather than re-simulating and regenerating results, stored results are retrieved from the nuclear database and used or re-used for many different applications, e.g., totally unrelated IC designs. In each such application or design, generating an ensemble of several thousand events and their current/voltage pulses on a state of the art workstation typically takes only a small fraction of 1 CPU minute
Regardless, however, of whether a particle is a fragment generated from a high energy particle collision in step 1424 (e.g., cosmic rays) or a low energy particle (e.g., an alpha particle from a local radioactive source in IC materials), the particle loses energy as it passes through the upper layers of a chip. This energy loss is accounted for in detailed in transport step 1428, based on data in the atomic database stored in impact storage 1430. The impact storage 1430 also includes a description of the structure through which the particle is to traverse. Also, the impact storage 1430 includes previously determined thickness and material type for various BEOL layers, as well as, ion energy ranges of particles in these BEOL materials. A typical BEOL stack may include appropriate dielectric materials, for example, dielectric (SiO2) and/or nitride, and wiring, e.g., copper. Again with application of efficient, accurate look-up interpolation algorithms, the energy loss of a particular ion may be determined in any layer of any particular BEOL material. Thus, any particle's trajectory may be constructed through any combination of materials in the BEOL region.
Multiplying the effective LET by the Si layer thickness provides the energy expended by radiation particle traversing the Si layer. Since that energy creates electron-hole pairs, this determines the deposited charge in the Si layer. In Si, for example, 33.5 femtoCoulombs (33.5 fC) of electrons and 44.5 fC of holes are generated for every 1.0 MeV of energy deposited. So, for an appropriate normalization constant N may be determined such that, N F(Seff;θ,φ) dS sin(θ) dθ dφ=differential probability of finding a radiation particle hitting the Si layer with effective LET in the range of (Seff−dS/2,Seff+dS/2), and in the angular range of (θ−dθ/2, θ+dθ/2) and (φ−dθ/2, θ+dθ/2). Thus having constructed the radiation field on the surface of the Si layer, representative inputs (i.e., of a hit) may be constructed for gate level simulation by converting the particle LET distributions into a current pulse distribution.
Prior art analysis approaches to solving the time-dependent drift-diffusion (DD) equation for a typical particle hitting the Si layer have proven inadequate, even using the above determined excess charge (electrons or holes) generated in the Si layer. If part of the ion track (i.e. the part in the Si layer) overlaps significantly with a sensitive device, the transient current induced by the ionization may be computed by solving the time-dependent drift-diffusion equation. Then, this current pulse characterizes a standard cell voltage responses to a particle strike. However, while the full time-dependent DD equation can be solved by standard device simulators, such computation is very CPU intensive and, so, impractical. Consequently, determining logic SER using these prior approaches remains highly complex for modern ICs.
By contrast
Voltage responses to each modeled event for each device in each standard cell book are sampled and stored for later use, e.g., in a look up table. Thereafter, rather than generating a new voltage response (i.e., a pulse) to an event, the stored response may be retrieved and used in the fast transient simulation 144 to pre-characterize a selected cell's voltage response. So, each cell in the standard cell library is pre-characterized once, using the physics-based analytical device model 180 and current pulses (e.g., 182) modeling ionizing particles (events). Because it is quicker to retrieve a stored value than to generate the values, device level SEU analysis for an entire circuit/macro/chip is significantly simpler.
The pulse propagates across the fan-out cone of the selected logic cell, terminating either at one or more storage element(s) 1472 or primary output(s) (PO) 1474, e.g., at a boundary or pipeline register (or is this off chip drivers?). If in step 1472 the fan-out cone terminates on a storage element, then the SER is computed 1476 for the storage element in step 1472. Otherwise, in step 1474, the fan-out cone is checked for other primary outputs and, if any remain, returning to step 1470 the event propagates through one of those other primary outputs. When the event reaches the last primary output 1474 or after computing the SER for a storage element in step 1476, returning to step 1472, if events remain unsimulated, another event is selected and cell response is generated. When in step 1472 all events have been selected, simulation is complete for the currently selected cell. Typically, this event generation and pulse propagation simulation is performed on every cell in the standard cell library or, as a standard logic cell is added, on the newly added cell.
Thus, voltage pulse propagation based on the tabular DC transfer functions for each standard cell applied to post-layout extracted cell netlists (instead of simulating a flat design) provides an accurate reflection electrical responses of all standard cells in any design. While some inaccuracy may arise from the parasitic capacitances that, normally, are not captured or considered in DC simulations, this inaccuracy is minimal. Nevertheless, in spite of this minimal inaccuracy, SEU simulations are provided with very fast runtime (requiring only a table-lookup and simple calculation) and with results that are very close to prohibitively long SPICE simulations.
It should be noted that in the above described static transient simulation, all paths are taken to be sensitized during voltage pulse propagation and logical masking effects are ignored. Also static simulation allows propagation of only one voltage pulse through a gate. To avoid any problem that might arise from re-convergent fan-outs, a conservative approach may be used, e.g., propagating the worst pulse.
When a voltage pulse reaches a storage element in step 1472, the probability of SEU in the element due to the radiation event is computed in step 1476 and added to the overall SER of the element. Whether a SEU is caused by a collision at a sensitive combinational logic node in a path terminating at a storage element further depends on various design factors. Two of those factors, electrical properties of design gates and signal flows in the design, are accurately accounted for by fast transient simulation. Other factors reduce the SER and include the storage element latching window and related timing, path logical masking effects, and the probability distribution of the radiation events to the SER of each storage element. The SER for a particular path to a storage element must be offset/reduced or derated for these other factors.
which may be used in determining the SER of the storage element in step 1476.
For an event to cause an upset, the event must occur at the right time and at a sensitive path (the right place). Since path sensitization is state and time dependent, and finding true sensitized paths requires significant simulation time, and so, is computationally very expensive. Further, the upset must switch states in a signal from the steady value, i.e., switch from a high to a low or a low to a high. Otherwise, an event that does not switch signal states, cannot cause an upset and is a non-event. Moreover, for an SEU to occur in a storage element due to a particle in the combinational logic, a voltage pulse (from the switched signal) must propagate through the fan-out cone from the event-source to an event-sink, e.g., a storage element or a boundary register. So, a sensitized path must exist between both the event-source and event-sink with both at the correct logic value. Previously, SER analysis provided a single probability value without input or timing information. Consequently, prior SER analysis failed to consider path sensitization.
By contrast, preferred analysis provides a reasonable estimate of both location and time dependent logical masking effects. Signal probabilities are the probabilities for a net in a design to be at a logical 0 or 1, which is determinable from the circuit description. Also, if necessary, the same signal probabilities are determined for primary inputs. By denoting the signal probability for the event-source and the event-sink to be at logic value K, as pKs and pKl, respectively, the probability of logical masking effects may be derated according to:
Locational or area derating is directly related to the area of the particular standard cell or circuit. For an IC having a given area (AT) located in a given the radiation field being struck by an ionizing particle; a particular standard cell or circuit on the IC with an area (As); the probability of being struck may be derated according to: probl=As/ATprobl.
Also, since events may be caused by a variety of event particles, each radiation event has a certain associated probability. Hence for each event, the SER may be derated according to: prob1=p(radiation_event)·probl.
After derating, an overall storage element SER, Pl, can be determined by summing the probability of all radiation events according to: Pl=Pl+probl ∀ radiation_events . Once an overall SER is determined, gate and/or transistor level SEU vulnerable regions can be identified and flagged. This is extremely useful for measuring and, once measured, mitigating the Logic Circuit SERs in sub-90 nm CMOS technologies.
While the invention has been described in terms of preferred embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the appended claims. It is intended that all such variations and modifications fall within the scope of the appended claims. Examples and drawings are, accordingly, to be regarded as illustrative rather than restrictive.