Integrated demand water heating using a capacity modulated heat pump with desuperheater

Information

  • Patent Grant
  • 11592215
  • Patent Number
    11,592,215
  • Date Filed
    Tuesday, August 13, 2019
    4 years ago
  • Date Issued
    Tuesday, February 28, 2023
    a year ago
Abstract
A heat pump system provides at least six modes of heating, cooling, and/or domestic water heating operation, where domestic water heating may occur concurrently with heating or cooling a space in a structure. The heat pump system comprises a desuperheater positioned downstream of the compressor and operable as a desuperheater, a condenser or an evaporator, a source heat exchanger operable as either a condenser or an evaporator, a load heat exchanger operable as either a condenser or an evaporator, a reversing valve positioned downstream of the desuperheater heat exchanger and configured to alternately direct refrigerant flow from the desuperheater heat exchanger to one of the load heat exchanger and the source heat exchanger and to alternately return refrigerant flow from the other of the load heat exchanger and the source heat exchanger to the compressor, and an expansion valve positioned between the load heat exchanger and the source heat exchanger.
Description
TECHNICAL FIELD

This disclosure relates generally to heating, ventilation, and air conditioning systems including heat pump systems.


SUMMARY

A heat pump system is disclosed that provides at least six different modes of heating, cooling, and/or domestic water heating operation, where domestic water heating may occur concurrently with heating or cooling a space in a structure. The heat pump system may include (1) a desuperheater heat exchanger positioned downstream of the compressor and operable as a desuperheater, a condenser, or an evaporator, (2) a source heat exchanger operable as either a condenser or an evaporator, (3) a load heat exchanger operable as either a condenser or an evaporator, (4) a reversing valve positioned downstream of the desuperheater heat exchanger and configured to alternately direct refrigerant flow from the desuperheater heat exchanger to one of the load heat exchanger and the source heat exchanger and to alternately return refrigerant flow from the other of the load heat exchanger and the source heat exchanger to the compressor, and (5) an expansion valve positioned between the load heat exchanger and the source heat exchanger.


In one embodiment, a heat pump system is disclosed comprising a refrigerant circuit that fluidly interconnects: (1) a variable speed compressor; (2) a desuperheater heat exchanger positioned downstream of the compressor and operable as a desuperheater, a condenser, or an evaporator; (3) a source heat exchanger operable as either a condenser or an evaporator; (4) a load heat exchanger operable as either a condenser or an evaporator; (5) a reversing valve positioned downstream of the desuperheater heat exchanger and configured to alternately direct refrigerant flow from the desuperheater heat exchanger to one of the load heat exchanger and the source heat exchanger and to alternately return refrigerant flow from the other of the load heat exchanger and the source heat exchanger to the compressor; and (6) an expansion valve positioned between the load heat exchanger and the source heat exchanger.


In this embodiment, the load heat exchanger may be a refrigerant-to-liquid heat exchanger or a refrigerant-to-air heat exchanger. The heat pump system may include a fan driven by a variable speed motor, where the fan is configured to flow air over a portion of the load heat exchanger. The desuperheater heat exchanger may be a refrigerant-to-liquid heat exchanger configured to exchange heat between refrigerant in the refrigerant circuit and domestic water in a storage loop. The heat pump system may include a storage tank for storing heated domestic water, and a variable speed pump for circulating the domestic water in the storage loop and through the desuperheater heat exchanger. The source heat exchanger may be a refrigerant-to-liquid heat exchanger configured to exchange heat between refrigerant in the refrigerant circuit and a liquid in a source loop. The heat pump system may include a variable speed pump for circulating the liquid in the source loop and through the source heat exchanger. The expansion valve may be an electronically controlled thermostatic expansion valve.


In this embodiment, the heat pump system may include a controller comprising a processor and memory on which one or more software programs are stored, the controller configured to control operation of the reversing valve, the expansion valve, the compressor, a first variable speed pump for circulating water through the desuperheater heat exchanger, and a second variable speed pump for circulating a source liquid through the source heat exchanger.


To operate the system in a space heating mode, the controller may be configured to: (a) control the first variable speed pump to disable heat exchange in the desuperheater heat exchanger; (b) control the reversing valve to cause refrigerant flow from the desuperheater heat exchanger to the load heat exchanger acting as a condenser and to return flow from the source heat exchanger acting as an evaporator to the compressor; (c) control an opening in the expansion valve to cause refrigerant flow from the load heat exchanger, through the expansion valve, and to the source heat exchanger; and (d) control the second variable speed pump to


To operate the system in a space cooling mode, the controller may be configured to: (a) control the first variable speed pump to disable heat exchange in the desuperheater heat exchanger; (b) control the reversing valve to cause refrigerant flow from the desuperheater heat exchanger to the source heat exchanger acting as a condenser and to return flow from the load heat exchanger acting as an evaporator to the compressor; (c) control an opening in the expansion valve to cause refrigerant flow from the source heat exchanger, through the expansion valve, and to the load heat exchanger; and (d) control the second variable speed pump to enable heat exchange in the source heat exchanger.


To operate the system in a space heating with desuperheater water heating mode, the controller may be configured to: (a) control the first variable speed pump to enable heat exchange in the desuperheater heat exchanger to heat domestic water pumped through the desuperheater heat exchanger at a relatively low flow rate; (b) control the reversing valve to cause refrigerant flow from the desuperheater heat exchanger to the load heat exchanger acting as a condenser and to return flow from the source heat exchanger acting as an evaporator to the compressor, wherein the refrigerant flow from the desuperheater heat exchanger comprises desuperheated refrigerant; (c) control an opening in the expansion valve to cause refrigerant flow from the load heat exchanger, through the expansion valve, and to the source heat exchanger; and (d) control the second variable speed pump to enable heat exchange in the source heat exchanger.


To operate the system in a space cooling with desuperheater water heating mode, the controller may be configured to: (a) control the first variable speed pump to enable heat exchange in the desuperheater heat exchanger to heat domestic water pumped through the desuperheater heat exchanger at a relatively low flow rate; (b) control the reversing valve to cause refrigerant flow from the desuperheater heat exchanger to the source heat exchanger acting as a condenser and to return flow from the load heat exchanger acting as an evaporator to the compressor, wherein the refrigerant flow from the desuperheater heat exchanger comprises desuperheated refrigerant; (c) control an opening in the expansion valve to cause refrigerant flow from the source heat exchanger, through the expansion valve, and to the load heat exchanger; and (d) control the second variable speed pump to enable heat exchange in the source heat exchanger.


To operate the system in a space cooling to water heating mode, the controller may be configured to: (a) control the first variable speed pump to enable heat exchange in the desuperheater heat exchanger to heat domestic water pumped through the desuperheater heat exchanger at a relatively high flow rate; (b) control the reversing valve to cause refrigerant flow from the desuperheater heat exchanger acting as a condenser to the source heat exchanger configured in an inactive state and to return flow from the load heat exchanger acting as an evaporator to the compressor; (c) control an opening in the expansion valve to cause refrigerant flow from the source heat exchanger, through the expansion valve, and to the load heat exchanger; and (d) control the second variable speed pump to disable heat exchange in the source heat exchanger. In this mode, the load heat exchanger may be a refrigerant-to-air heat exchanger, and the controller may be configured to control a variable speed motor to drive a fan to flow air over a portion of the load heat exchanger.


To operate the system in a water heating mode, the controller may be configured to: (a) control the first variable speed pump to enable heat exchange in the desuperheater heat exchanger to heat domestic water pumped through the desuperheater heat exchanger at a relatively high flow rate; (b) control the reversing valve to cause refrigerant flow from the desuperheater heat exchanger acting as a condenser to the load heat exchanger configured in an inactive state and to return flow from the source heat exchanger acting as an evaporator to the compressor; (c) control an opening in the expansion valve to cause refrigerant flow from the load heat exchanger, through the expansion valve, and to the source heat exchanger; and (d) control the second variable speed pump to enable heat exchange in the source heat exchanger.


In another embodiment, a heat pump system is disclosed, comprising a refrigerant circuit that fluidly interconnects: (1) a variable speed compressor; (2) a desuperheater heat exchanger positioned downstream of the compressor and operable as a desuperheater, a condenser, or an evaporator; (3) a source heat exchanger operable as either a condenser or an evaporator; (4) a load heat exchanger operable as either a condenser or an evaporator; (5) a reversing valve positioned downstream of the desuperheater heat exchanger and configured to alternately direct refrigerant flow from the desuperheater heat exchanger to one of the load heat exchanger and the source heat exchanger and to alternately return refrigerant flow from the other of the load heat exchanger and the source heat exchanger to the compressor; and (6) an expansion valve positioned between the load heat exchanger and the source heat exchanger. The heat pump system is operable in any of at least: (a) a space heating mode in which the desuperheater heat exchanger is configured in an inactive state, (b) a space cooling mode in which the desuperheater heat exchanger is configured in an inactive state, (c) a space heating with concurrent desuperheater water heating mode in which refrigerant flow from the desuperheater heat exchanger comprises desuperheated refrigerant, (d) a space cooling with concurrent desuperheater water heating mode in which refrigerant flow from the desuperheater heat exchanger comprises desuperheated refrigerant, (e) a space cooling to water heating mode in which refrigerant flow from the desuperheater heat exchanger comprises condensed refrigerant, the load heat exchanger is configured in an active state, and the source heat exchanger is configured in an inactive state, and (f) a dedicated water heating mode in which refrigerant flow from the desuperheater heat exchanger comprises condensed refrigerant, the load heat exchanger is configured in an inactive state and the source heat exchanger is configured in an active state.


In another embodiment, a method for operating a heat pump system is disclosed, comprising: (1) providing a refrigerant circuit that fluidly interconnects: (a) a variable speed compressor, (b) a desuperheater heat exchanger positioned downstream of the compressor and operable as a desuperheater, a condenser, or an evaporator, (c) a source heat exchanger operable as either a condenser or an evaporator, (d) a load heat exchanger operable as either a condenser or an evaporator, (e) a reversing valve positioned downstream of the desuperheater heat exchanger and configured to alternately direct refrigerant flow from the desuperheater heat exchanger to one of the load heat exchanger and the source heat exchanger and to alternately return refrigerant flow from the other of the load heat exchanger and the source heat exchanger to the compressor, and (f) an expansion valve positioned between the load heat exchanger and the source heat exchanger; (2) providing a controller comprising a processor and memory on which one or more software programs are stored; and (3) operating the controller to control operation of the reversing valve, the expansion valve, the compressor, a first variable speed pump for circulating domestic water through the desuperheater heat exchanger, and a second variable speed pump for circulating a liquid through the source heat exchanger.


To operate the heat pump system in a space heating mode may include: (i) controlling the first variable speed pump to disable heat exchange in the desuperheater heat exchanger; (ii) controlling the reversing valve to cause refrigerant flow from the desuperheater heat exchanger to the load heat exchanger acting as a condenser and to return flow from the source heat exchanger acting as an evaporator to the compressor; (iii) controlling an opening in the expansion valve to cause refrigerant flow from the load heat exchanger, through the expansion valve, and to the source heat exchanger; and (iv) controlling the second variable speed pump to enable heat exchange in the source heat exchanger.


To operate the heat pump system in a space cooling mode may include: (i) controlling the first variable speed pump to disable heat exchange in the desuperheater heat exchanger; (ii) controlling the reversing valve to cause refrigerant flow from the desuperheater heat exchanger to the source heat exchanger acting as a condenser and to return flow from the load heat exchanger acting as an evaporator to the compressor; (iii) controlling an opening in the expansion valve to cause refrigerant flow from the source heat exchanger, through the expansion valve, and to the load heat exchanger; and (iv) controlling the second variable speed pump to enable heat exchange in the source heat exchanger.


To operate the heat pump system in a space heating with desuperheater water heating mode may include: (i) controlling the first variable speed pump to enable heat exchange in the desuperheater heat exchanger to heat domestic water pumped through the desuperheater heat exchanger at a relatively low flow rate; (ii) controlling the reversing valve to cause refrigerant flow from the desuperheater heat exchanger to the load heat exchanger acting as a condenser and to return flow from the source heat exchanger acting as an evaporator to the compressor, wherein the refrigerant flow from the desuperheater heat exchanger comprises desuperheated refrigerant; (iii) controlling an opening in the expansion valve to cause refrigerant flow from the load heat exchanger, through the expansion valve, and to the source heat exchanger; and (iv) controlling the second variable speed pump to enable heat exchange in the source heat exchanger.


To operate the heat pump system in a space cooling with desuperheater water heating mode may include: (i) controlling the first variable speed pump to enable heat exchange in the desuperheater heat exchanger to heat domestic water pumped through the desuperheater heat exchanger at a relatively low flow rate; (ii) controlling the reversing valve to cause refrigerant flow from the desuperheater heat exchanger to the source heat exchanger acting as a condenser and to return flow from the load heat exchanger acting as an evaporator to the compressor, wherein the refrigerant flow from the desuperheater heat exchanger comprises desuperheated refrigerant; (iii) controlling an opening in the expansion valve to cause refrigerant flow from the source heat exchanger, through the expansion valve, and to the load heat exchanger; and (iv) controlling the second variable speed pump to enable heat exchange in the source heat exchanger.


To operate the heat pump system in a space cooling to water heating mode may include: (i) controlling the first variable speed pump to enable heat exchange in the desuperheater heat exchanger to heat domestic water pumped through the desuperheater heat exchanger at a relatively high flow rate; (ii) controlling the reversing valve to cause refrigerant flow from the desuperheater heat exchanger acting as a condenser to the source heat exchanger configured in an inactive state and to return flow from the load heat exchanger acting as an evaporator to the compressor; (iii) controlling an opening in the expansion valve to cause refrigerant flow from the source heat exchanger, through the expansion valve, and to the load heat exchanger; and (iv) controlling the second variable speed pump to disable heat exchange in the source heat exchanger. In this mode, the heat pump system may be configured to include controlling a variable speed motor to drive a fan to flow air over a portion of the load heat exchanger.


To operate the heat pump system in a water heating mode may include: (i) controlling the first variable speed pump to enable heat exchange in the desuperheater heat exchanger to heat domestic water pumped through the desuperheater heat exchanger at a relatively high flow rate; (ii) controlling the reversing valve to cause refrigerant flow from the desuperheater heat exchanger acting as a condenser to the load heat exchanger configured in an inactive state and to return flow from the source heat exchanger acting as an evaporator to the compressor; (iii) controlling an opening in the expansion valve to cause refrigerant flow from the load heat exchanger, through the expansion valve, and to the source heat exchanger; and (iv) controlling the second variable speed pump to enable heat exchange in the source heat exchanger.





BRIEF DESCRIPTION OF THE DRAWINGS

For a better understanding of the features described in this disclosure, reference may be made to embodiments shown in the drawings. The components in the drawings are not necessarily to scale, and related elements may be omitted so as to emphasize and clearly illustrate the novel features described herein. In addition, system components can be variously arranged, as known in the art. In the figures, like referenced numerals may refer to like parts throughout the different figures unless otherwise specified.



FIG. 1 is a schematic of a heat pump system according to the instant disclosure;



FIG. 2 is a schematic illustrating a first operational mode of the heat pump system illustrated in FIG. 1;



FIG. 3 is a schematic illustrating a second operational mode of the heat pump system illustrated in FIG. 1;



FIG. 4 is a schematic illustrating a third operational mode of the heat pump system illustrated in FIG. 1;



FIG. 5 is a schematic illustrating a fourth operational mode of the heat pump system illustrated in FIG. 1;



FIG. 6 is a schematic illustrating a fifth operational mode of the heat pump system illustrated in FIG. 1;



FIG. 7 is a schematic illustrating a sixth operational mode of the heat pump system illustrated in FIG. 1; and



FIG. 8 is a schematic illustrating representative components of the heat pump system illustrated in FIG. 1 connected to a controller.





DETAILED DESCRIPTION

While the features, methods, devices, and systems described herein may be embodied in various forms, there are shown in the drawings, and will hereinafter be described, some exemplary and non-limiting embodiments. Not all of the depicted components described in this disclosure may be required, however, and some implementations may include additional, different, or fewer components from those expressly described in this disclosure. Variations in the arrangement and type of the components may be made without departing from the spirit or scope of the claims as set forth herein.


A heat pump system including a desuperheater is disclosed for providing the heating, cooling, and water heating needs for a structure. The heat pump system described herein includes embodiments designed to minimize the number of components. For example, the heat pump system disclosed herein utilizes a single expansion valve in place of a combination of expansion valves, check valves, and/or receiver to increase the efficiency of the system. In some embodiments, the system may include one or more fans, blowers, or air handlers for circulating heated or cooled air produced by the heat pump system throughout the structure. In some embodiments, the system may include auxiliary heater(s) for satisfying any additional heating needs. For example, an auxiliary heater may be included in a storage tank or connected to storage tank plumbing and configured to provide auxiliary heating to water stored in the storage tank according to some embodiments.


The heat pump system of the instant disclosure provides at least six modes of operation: (1) space heating, (2) space cooling, (3) space heating with desuperheater water heating, (4) space cooling with desuperheater water heating, (5) space cooling to water heating, and (6) dedicated water heating. The heat pump system of the instant disclosure eliminates the need to isolate the third, unused heat exchanger in any given mode of operation, which eliminates the possibility of refrigerant accumulating in the unused, third heat exchanger. The refrigerant in the heat pump system of the instant disclosure may include any known refrigerant, such as R410A or R32, or any later-developed type of refrigerant.


Use of a variable speed compressor as disclosed herein allows appropriate capacity for domestic water heating and space conditioning. For example, although demand may call for the heat pump system to require a 1-ton compressor, the heat pump of the instant disclosure allows the use of a 4-5 ton compressor, for example, that is driven at a low speed to match the demand. Conversely, if demand requires a 4-5 ton compressor, for example, then the heat pump system will have the capacity to meet that demand.


Use of one or more variable speed fan motors as disclosed herein allows appropriate airflow for capacity modulation. Use of one or more variable speed pumps as disclosed herein allows more appropriate water/fluid flow for capacity modulation. In addition, by varying the rate of water flowing through a desuperheater heat exchanger, the heat pump system can control whether the unit desuperheats or fully condenses the refrigerant. The desuperheater heat exchanger may be sized and/or configured to fully condense the refrigerant when desired.


Turning to the drawings, FIG. 1 illustrates an embodiment of a heat pump system 100 of the instant disclosure. In this embodiment, heat pump system 100 includes variable speed compressor 110, desuperheater heat exchanger 121 for heating domestic water, reversing valve 160, source heat exchanger 122, expansion valve 170 comprising either a mechanical thermostatic expansion valve (TXV) or an electronically controlled thermostatic expansion valve (EEV), and load heat exchanger 123 for heating or cooling a space. Each of these components are fluidly connected to one another by vapor compression refrigerant circuit 115 comprising one or more fluid conduits through which refrigerant is conveyed to/from these components according to the processes described herein.


Heat pump system 100 may also include controller 101, which may be functionally connected to one or more of the foregoing components (as well as other components not shown) to control the operation, position, or function of one or more features of one or more of these components. For example, controller 101 may control the direction of flow and the flowrate of refrigerant in refrigerant circuit 115 according to an operational mode of heat pump system 100 as well as the heating and cooling demand on heat pump system 100.


In some embodiments, desuperheater, source, and load heat exchangers 121,122,123 may each be configured as refrigerant-to-liquid heat exchangers. In other embodiments, only desuperheater and source heat exchangers 121,122 are configured as refrigerant-to-liquid heat exchangers. In still other embodiments, only desuperheater heat exchanger 121 is configured as a refrigerant-to-liquid heat exchanger. In such embodiments, these heat exchangers may be configured as coaxial heat exchangers, brazed plate heat exchangers, or any type of heat exchanger capable of exchanging heat between two adjacent fluids.


In some embodiments, source heat exchanger 122 and/or load heat exchanger 123 may be configured as a refrigerant-to-air heat exchanger. If source heat exchanger 122 and/or load heat exchanger 123 is a refrigerant-to-air heat exchanger, heat pump system 100 may also include one or more fans or blowers 180 powered by respective variable speed fan motors to convey air across the coils of the respective source and/or load heat exchangers 122,123 to exchange heat with the refrigerant in the refrigerant circuit, which air may thereafter be circulated throughout a space or structure to provide for heating and/or cooling needs. If load heat exchanger 123, for example, is a refrigerant-to-liquid heat exchanger, then heat pump system 100 may be configured to include a load loop (not shown) configured to circulate a liquid therein to exchange heat with the refrigerant in the load heat exchanger 123. The load loop may include a variable speed pump for circulating a liquid through the load loop.


As shown in the embodiment of FIG. 1, heat pump system 100 includes storage loop 135 connecting desuperheater heat exchanger 121 to storage tank 140, and source loop 145 connecting source heat exchanger 122 to source 150 if source heat exchanger 122 is a refrigerant-to-liquid heat exchanger. Source 150 may be configured to act as a heat sink or heat source and may include any type of source suitable for use with a heat pump system. In some embodiments, source 150 is a geothermal source, such as a body of water or the Earth.


Storage loop 135 and source loop 145 may each comprise one or more fluid conduits configured to convey a fluid, such as water, therethrough for exchanging heat with the refrigerant flowing through refrigerant circuit 115 via desuperheater heat exchanger 121 and source heat exchanger 122, respectively. For example, in various embodiments, desuperheater heat exchanger 121, when activated, is configured to exchange heat between the refrigerant circulating in refrigerant circuit 115 and water circulating in storage loop 135 to create hot water that may be stored in storage tank 140. Similarly, in various embodiments, source heat exchanger 122, when activated, is configured to exchange heat between the refrigerant circulating in refrigerant circuit 115 and water or other liquid circulating in source loop 145. In embodiments in which source heat exchanger 122 is a refrigerant-to-air heat exchanger, then source loop 145 may be omitted and replaced with a fan 180 driven by a variable speed motor. In some embodiments, the fluid circulating through source loop 145 may be an antifreeze. The flow rate of water circulating through storage loop 135 may be controlled by controller 101 by controlling variable speed pump 131. Similarly, the flow rate of water, antifreeze or other liquid circulating through source loop 145 may be controlled by controller 101 by controlling variable speed pump 132.


Storage tank 140 may further include one or more temperature sensors 190 for detecting the temperature of water stored in storage tank 140. Although FIG. 1 illustrates the one or more temperature sensors 190 being included as part of the storage tank 140, the one or more temperature sensors 190 may alternatively be located at any other location along storage loop 135 to detect the temperature of water circulating through storage loop 135. In addition, to enable the controller 101 to precisely monitor and adjust performance of heat pump system 100, one or more temperature sensors 190, one or more pressure sensors 191, one or more flow rate sensors 192, one or more voltage sensors, and one or more current sensors may be positioned anywhere on heat pump system 100, including along refrigerant circuit 115, along source loop 145, along the load loop (if present), along storage loop 135, near the inlet and/or discharge ports of the desuperheater, source, and load heat exchangers, 121,122, 123, on or near the suction end and discharge end of compressor 110, upstream, downstream and/or on expansion valve 170, and on or near any motor and pump.


Some or all of the components of heat pump system 100 may be installed within the structure in which air conditioning, heating, or hot water is desired. In some embodiments, some components, such as one or more portions of source loop 145, may be installed outdoors.


Various operating modes of heat pump system 100 are shown in FIGS. 2 through 7, where source heat exchanger 122 is shown for illustration purposes as being a refrigerant-to-liquid heat exchanger. As described herein, however, source heat exchanger 122 may alternatively be configured as a refrigerant-to-air heat exchanger with a fan 180 positioned in proximity thereto to flow air over source heat exchanger 122 to exchange heat with the refrigerant circulating through refrigerant circuit 115.


At least one of the operating modes may be initiated automatically by controller 101 when the temperature of the water stored in storage tank 140 falls below a predetermined value. At least some of the various operating modes may be initiated automatically by controller 101 in response to a call for heating or cooling, for example, by one or more thermostats 195 according to predetermined user settings, or in response to a call for heating or cooling requested by a user operating the thermostat or by a user selectable input at a user interface that enables a user to select an operational mode of heat pump system 100. The one or more thermostats 195 may be any known or later developed device for detecting a temperature in a space and for triggering a call for heating or cooling of the space. For example, in one embodiment, the thermostat may be a mechanical, mercury-style thermostat. In another embodiment, the thermostat may be an electric, thermistor-style thermostat. The one or more thermostats 195 may be electronically programmable by a user via a user interface. The user interface may be a touch screen, which may be detachable from the thermostat. The user interface may be associated with a user's web-enabled device, including a mobile phone, a tablet, a smart watch, and a personal computer, operating a web application that remotely interfaces with the one or more thermostats 195 and/or controller 101. In this way, a user may remotely access, program, and/or control the thermostat and/or controller 101. The one or more thermostats 195 may include a smart thermostat that is connected to the Internet and capable of learning user behaviors and patterns for automatically adjusting operational settings of the thermostat or controller 101. The one or more thermostats 195 may be connected to controller 101 by wire, or may alternatively be wirelessly connected to controller 101 via W-Fi, Bluetooth, or any other wireless protocol.



FIG. 2 illustrates heat pump system 100 configured in a space heating mode for heating air in a space or a structure, such as a home or office. In this mode, desuperheater heat exchanger 121 is inactive, and load heat exchanger 123 and source heat exchanger 122 are both active.


At 201, hot, compressed refrigerant gas leaving compressor 110 is conveyed through inactive desuperheater heat exchanger 121 (i.e., storage loop 135 is inactive). At 202, the hot, compressed refrigerant gas is conveyed to reversing valve 160 (reversing valve 160 is powered off), where the refrigerant is then conveyed to load heat exchanger 123.


At 203, the hot, compressed refrigerant gas enters load heat exchanger 123 acting as a condenser to cause the refrigerant to condense to a liquid. If load heat exchanger 123 is a refrigerant-to-liquid heat exchanger, such as a coaxial heat exchanger, then the compressed refrigerant gas may exchange heat with relatively cooler liquid flowing through a load loop (not shown). If load heat exchanger 123 is an air coil heat exchanger, air flowing over the coils of load heat exchanger 123 may cool the compressed refrigerant gas flowing in the coils. As the heated refrigerant gas is cooled, heat is concurrently released from the refrigerant and absorbed by the air as it passes over the coils of load heat exchanger 123, and the heated air may then be utilized to heat a space within the structure.


At 204, liquid refrigerant (at relatively high pressure) exits load heat exchanger 123 and is conveyed to expansion valve 170. Expansion valve 170 separates high and low pressure refrigerant and meters the refrigerant as a liquid for entry to the source heat exchanger 122.


At 205, the metered liquid refrigerant is conveyed to source heat exchanger 122 acting as an evaporator to vaporize the refrigerant by exchanging heat with the relatively warmer source liquid from source loop 145.


At 206, refrigerant gas is conveyed to reversing valve 160 (powered off), which diverts the refrigerant gas back to compressor 110 to continue the cycle.



FIG. 3 illustrates heat pump system 100 configured in a space cooling mode for cooling air in a space or a structure, such as a home or office. In this mode, desuperheater heat exchanger 121 is inactive, and load heat exchanger 123 and source heat exchanger 122 are both active.


At 301, hot, compressed refrigerant gas leaving compressor 110 is conveyed through inactive desuperheater heat exchanger 121 (i.e., storage loop 135 is inactive). At 302, the hot, compressed refrigerant gas is conveyed to reversing valve 160 (reversing valve 160 is powered on), where the refrigerant is then conveyed to source heat exchanger 122.


At 303, the hot, compressed refrigerant gas enters source heat exchanger 122 acting as a condenser to cause the refrigerant to condense to a liquid by exchanging heat with the relatively cooler source liquid from source loop 145.


At 304, liquid refrigerant (at relatively high pressure) exits source heat exchanger 122 and is conveyed to expansion valve 170. Expansion valve 170 separates high and low pressure refrigerant and meters the refrigerant as a liquid for entry to the load heat exchanger 123.


At 305, the metered liquid refrigerant is conveyed to load heat exchanger 123 acting as an evaporator to vaporize the refrigerant by exchanging heat with the relatively warmer load liquid from load loop (not shown) or by the relatively warmer air being blown over the coils of load heat exchanger 123 if load heat exchanger 123 is an air coil heat exchanger. In the latter case, for example, as the liquid refrigerant absorbs heat from the air flowing over the coils of load heat exchanger 123, the air flowing over the coils of load heat exchanger 123 by fan 180 becomes cooled and the refrigerant changes phase to become a vapor. The structure may then be cooled as fan 180 blows the cooled air through a duct system that distributes the cooled air to one or more spaces within the structure to be cooled.


At 306, refrigerant gas is conveyed to reversing valve 160 (powered on), which diverts the refrigerant gas back to compressor 110 to continue the cycle.



FIG. 4 illustrates heat pump system 100 configured in a space heating with desuperheater water heating mode for (1) heating air in a space or a structure, such as a home or office, and for (2) desuperheater domestic water heating. In this mode, desuperheater heat exchanger 121, load heat exchanger 123, and source heat exchanger 122 are all active, and domestic water heating occurs concurrently with space heating.


At 401, hot, compressed refrigerant gas leaving compressor 110 is conveyed through active desuperheater heat exchanger 121 where relatively low water flow is allowed to flow through storage loop 135 by controlling the speed of pump 131. The refrigerant is desuperheated by exchanging heat with the relatively cooler water flowing at a relatively low rate through the storage loop 135.


At 402, the desuperheated refrigerant gas is conveyed to reversing valve 160 (reversing valve 160 is powered off), where the refrigerant is then conveyed to load heat exchanger 123.


At 403, the desuperheated refrigerant gas enters load heat exchanger 123 acting as a condenser to cause the refrigerant to condense to a liquid. If load heat exchanger 123 is a refrigerant-to-liquid heat exchanger, such as a coaxial heat exchanger, then the refrigerant gas may exchange heat with relatively cooler liquid flowing through load loop (not shown). If load heat exchanger 123 is an air coil heat exchanger, air flowing over the coils of load heat exchanger 123 may cool the desuperheated refrigerant gas flowing in the coils. As the desuperheated refrigerant gas is cooled, heat is concurrently released from the refrigerant and absorbed by the air as it passes over the coils of load heat exchanger 123, and the heated air may then be utilized to heat a space within the structure.


At 404, liquid refrigerant (at relatively high pressure) exits load heat exchanger 123 and is conveyed to expansion valve 170. Expansion valve 170 separates high and low pressure refrigerant and meters the refrigerant as a liquid for entry to the source heat exchanger 122.


At 405, the metered liquid refrigerant is conveyed to source heat exchanger 122 acting as an evaporator to vaporize the refrigerant by exchanging heat with the relatively warmer source liquid from source loop 145.


At 406, refrigerant gas is conveyed to reversing valve 160 (powered off), which diverts the refrigerant gas back to compressor 110 to continue the cycle.



FIG. 5 illustrates heat pump system 100 configured in a space cooling with desuperheater water heating mode for (1) cooling air in a space or a structure, such as a home or office, and for (2) desuperheater domestic water heating. In this mode, desuperheater heat exchanger 121, load heat exchanger 123, and source heat exchanger 122 are all active, and domestic waterer heating occurs concurrently with space cooling.


At 501, hot, compressed refrigerant gas leaving compressor 110 is conveyed through active desuperheater heat exchanger where relatively low water flow is allowed to flow through storage loop 135 by controlling the speed of pump 131. The refrigerant is desuperheated by exchanging heat with the relatively cooler water flowing at a relatively low rate through the storage loop 135.


At 502, the desuperheated refrigerant gas is conveyed to reversing valve 160 (reversing valve 160 is powered on), where the refrigerant is then conveyed to source heat exchanger 122.


At 503, the desuperheated refrigerant gas enters source heat exchanger 122 acting as a condenser to cause the refrigerant to condense to a liquid by exchanging heat with the relatively cooler source liquid from source loop 145.


At 504, liquid refrigerant (at relatively high pressure) exits source heat exchanger 122 and is conveyed to expansion valve 170. Expansion valve 170 separates high and low pressure refrigerant and meters the refrigerant as a liquid for entry to the load heat exchanger 123.


At 505, the metered liquid refrigerant is conveyed to load heat exchanger 123 acting as an evaporator to vaporize the refrigerant by exchanging heat with the relatively warmer load liquid from load loop (not shown) or by the relatively warmer air being blown over the coils of load heat exchanger 123 if load heat exchanger 123 is an air coil heat exchanger. In the latter case, for example, as the liquid refrigerant absorbs heat from the air flowing over the coils of load heat exchanger 123, the air flowing over the coils of load heat exchanger 123 by fan 180 becomes cooled and the refrigerant changes phase to become a vapor. The structure may then be cooled as fan 180 blows the cooled air through a duct system that distributes the cooled air to one or more spaces within the structure to be cooled.


At 506, refrigerant gas is conveyed to reversing valve 160 (powered on), which diverts the refrigerant gas back to compressor 110 to continue the cycle.



FIG. 6 illustrates heat pump system 100 configured in a space cooling to water heating mode for (1) cooling air in a space or a structure, such as a home or office, and for (2) domestic water heating. In this mode, desuperheater heat exchanger 121 and load heat exchanger 123 are active, while the source heat exchanger 122 is inactive. In addition, a substantial amount of domestic water heating occurs concurrently with space cooling.


At 601, hot, compressed refrigerant gas leaving compressor 110 is conveyed through active desuperheater heat exchanger 121 acting as a condenser, where relatively high water flow is allowed to flow through storage loop 135 by controlling the speed of pump 131. The refrigerant is condensed to a liquid by desuperheater heat exchanger 121 by exchanging heat with the relatively cooler water flowing at a relatively high rate through the storage loop 135. In turn, the water flowing through storage loop 135 may gain a substantial amount of heat when traversing through desuperheater heat exchanger 121. The heated water may be stored and/or circulated through storage tank 140.


At 602, the liquid refrigerant is conveyed to reversing valve 160 (reversing valve 160 is powered on), where the refrigerant is then conveyed to source heat exchanger 122.


At 603, the liquid refrigerant (at relatively high pressure) is conveyed through inactive source heat exchanger 122 (i.e., source loop 145 is inactive), and at 604 is conveyed to expansion valve 170. Expansion valve 170 separates high and low pressure refrigerant and meters the refrigerant as a liquid for entry to the load heat exchanger 123.


At 605, the metered liquid refrigerant is conveyed to load heat exchanger 123 acting as an evaporator to vaporize the refrigerant by exchanging heat with the relatively warmer load liquid from load loop (not shown) or by the relatively warmer air being blown over the coils of load heat exchanger 123 if load heat exchanger 123 is an air coil heat exchanger. In the latter case, for example, as the liquid refrigerant absorbs heat from the air flowing over the coils of load heat exchanger 123, the air flowing over the coils of load heat exchanger 123 by fan 180 becomes cooled and the refrigerant changes phase to become a vapor. The structure may then be cooled as fan 180 blows the cooled air through a duct system that distributes the cooled air to one or more spaces within the structure to be cooled.


At 606, refrigerant gas is conveyed to reversing valve 160 (powered on), which diverts the refrigerant gas back to compressor 110 to continue the cycle.



FIG. 7 illustrates heat pump system 100 configured in a dedicated water heating mode. In this mode, desuperheater heat exchanger 121 and source heat exchanger 122 are active, while the load heat exchanger 123 is inactive to provide a substantial amount of domestic water heating when space heating or cooling is not needed or when hot water demand exceeds the need for space conditioning.


At 701, hot, compressed refrigerant gas leaving compressor 110 is conveyed through active desuperheater heat exchanger 121 acting as a condenser, where relatively high water flow is allowed to flow through storage loop 135 by controlling the speed of pump 131. The refrigerant is condensed to a liquid by desuperheater heat exchanger 121 by exchanging heat with the relatively cooler water flowing at a relatively high rate through the storage loop 135. In turn, the water flowing through storage loop 135 may gain a substantial amount of heat when traversing through desuperheater heat exchanger 121. The heated water may be stored and/or circulated through storage tank 140.


At 702, the liquid refrigerant (at relatively high pressure) is conveyed to reversing valve 160 (reversing valve 160 is powered off). At 703, the liquid refrigerant is then conveyed to inactive load heat exchanger 123 (i.e., load loop (not shown) is inactive if load heat exchanger 123 is a refrigerant-to-liquid heat exchanger, and fan 180 is inactive if load heat exchanger 123 is a refrigerant-to-air heat exchanger).


At 704, liquid refrigerant (at relatively high pressure) exits load heat exchanger 123 and is conveyed to expansion valve 170. Expansion valve 170 separates high and low pressure refrigerant and meters the refrigerant as a liquid for entry to the load heat exchanger 123.


At 705, the metered liquid refrigerant is conveyed to source heat exchanger 122 acting as an evaporator to vaporize the refrigerant by exchanging heat with the relatively warmer source liquid from source loop 145.


At 706, refrigerant gas is conveyed to reversing valve 160 (powered off), which diverts the refrigerant gas back to compressor 110 to continue the cycle.



FIG. 8 illustrates an exemplary schematic illustrating representative components of heat pump system 100 that may be controlled by controller 101. Controller 101 may include a processor in communication with memory, wherein the memory stores a set of instructions that may be executed by the processor to cause the processor of the controller 101 to perform any one or more of the methods, processes or computer-based functions disclosed herein. For example, the controller 101 may cause one or more components of the heat pump system 100 to operate according to any one or more of the operational modes described herein.


In embodiments in which one or more fans 180 are included in the heat pump system, controller 101 may be configured to (wired or wirelessly) communicate with the one or more fans 180 (including each of the fans in a fan array) to control (1) an on/off state of the fan motor, and (2) the speed of the motor that drives the respective fan. Controlling the speed of the motor, and thus the amount of air passed over the coils of the source heat exchanger 122 and/or load heat exchanger 123 (if such heat exchangers are configured as refrigerant-to-air heat exchangers) by one or more fans 180, will control the amount of heat exchange that occurs in these heat exchangers. A variable frequency drive (VFD) may be coupled to each motor that drives the one or more fans 180. The VFD may be configured to drive the motor at any one of a number of different frequencies, including but not limited to line voltage frequency, to control the speed at which the motor operates to cause the amount of heat exchange in the source and/or load heat exchangers 122,123 to match the demand placed on heat pump system 100. In other embodiments, the motor is driven by a PWM signal according to a predetermined duty cycle to control the speed of the motor that drives the one or more fans 180.


Controller 101 may be configured to (wired or wirelessly) communicate with compressor 110 to control (1) the on/off operational state of the compressor 110, and (2) the speed at which compressor 110 operates to compress refrigerant according to the demand placed on heat pump system 100 and the operational mode of heat pump system 100. A variable frequency drive (VFD) may be coupled to compressor 110 to drive the compressor at any one of a number of different frequencies, including but not limited to line voltage frequency, to control the speed at which compressor 110 operates to match the demand placed on heat pump system 100. In other embodiments, the compressor is driven by a PWM signal according to a predetermined duty cycle to control the speed of the compressor 110.


Controller 101 may be configured to (wired or wirelessly) communicate with expansion valve 170 to precisely control the size of the orifice through which refrigerant flows in refrigerant circuit 115. Controller 101 may send and receive signals to and from a motor connected to expansion valve 170 to precisely open and close a refrigerant discharge port of expansion valve 170 and to report the position of the motor and/or valve to controller 170.


Controller 101 may be configured to (wired or wirelessly) communicate with variable speed pumps 131,132 to control the rate at which the pumps cause water and/or liquid to flow in storage loop 135 and source loop 145, respectively. Variable speed pumps 131,132 may be driven by a PWM signal according to a predetermined duty cycle to control the speed of the pumps 131,132 and therefore the discharge flow rate of these pumps.


Controller 101 may be configured to (wired or wirelessly) communicate with reversing valve 160 to control the direction of refrigerant flow in refrigerant circuit 115.


Controller 101 may be configured to (wired or wirelessly) communicate with the one or more thermostats 195 (e.g., an outdoor thermostat and/or one or more indoor thermostats for temperature controlled zones) for (1) detecting temperature differences between an outdoor temperature and an indoor temperature, and (2) for processing calls for space heating, space cooling, and/or water heating according to preprogrammed settings or manual, on-the-fly settings received from a user.


Controller 101 may be configured to (wired or wirelessly) communicate with the one or more temperature sensors 190 for detecting and processing the temperature at any one or more desired locations along refrigeration circuit 115, at any one or more desired locations along storage loop 135 including the temperature of water in the storage tank 140, at any one or more desired locations along source loop 145 including the temperature of liquid, for example, of source 150, and at any one or more desired locations along load loop (not shown).


Controller 101 may be configured to (wired or wirelessly) communicate with the one or more pressure sensors 191 for detecting and processing the static pressure at any one or more desired locations along refrigeration circuit 115.


Controller 101 may be configured to (wired or wirelessly) communicate with the one or more flow rate sensors 192 for detecting and processing the flow rate of water or other liquid along storage loop 135 and/or along source loop 145.


Controller 101 may be configured to (wired or wirelessly) communicate with the one or more voltage sensors 193 for detecting and processing the voltage across any electrical device that consumes electrical energy in heat pump system 100. For example, one or more voltage sensors may be deployed to detect the voltage provided to compressor 110, pumps 131,132, reversing valve 160, motor that drives expansion valve 170, and the one or more motors that drive the one or more fans 180.


Controller 101 may be configured to (wired or wirelessly) communicate with the one or more current sensors 194 for detecting and processing the current drawn by any device in heat pump system 100 that consumes electrical energy. For example, one or more current sensors may be deployed to detect the current drawn by compressor 110, pumps 131,132, reversing valve 160, motor that drives expansion valve 170, and the one or more motors that drive the one or more fans 180.


Heat pump system 100 is capable of matching the space heating, space cooling, and water heating demand by controlling the components of heat pump system 100 anywhere in the range of about 0% capacity to about 100% capacity of such components of heat pump system 100. For example, if controller 101 determines that the heat pump system 100 must deliver 23% of the capacity of compressor 110 to meet a given space conditioning (i.e., space heating or space cooling) demand, then the controller 101 may command the compressor 110 to function at 23% of its capacity.


Simultaneous water heating may also be provided by heat pump system 100. For example, controller 101 may be configured to use excess capacity of the compressor 110 by driving the compressor 110 to, for example, 33% of its capacity to provide 23% of its capacity to meet space conditioning (i.e., space heating or space cooling) needs and to provide 10% of its capacity to simultaneously meet the demand for domestic water heating. The compressor 110 may be called upon to run longer to provide the 10% domestic water heating. Heat pump system 100 enables space conditioning (i.e., space heating or space cooling) and simultaneous domestic water heating by continuously putting at least some heat energy into domestic water circulating through desuperheater heat exchanger 121.


If domestic water heating demand is high, heat pump system 100 can adjust the amount of water flowing through storage loop 135 to force full condensing of the refrigerant exiting the desuperheater heat exchanger 121. When fully condensing the refrigerant in this way, the condensed refrigerant may be evaporated by load heat exchanger 123 to provide space cooling concurrently with high volume domestic water heating (as shown in FIG. 6), or evaporated by source heat exchanger 122 to simply provide high volume domestic water heating alone (as shown in FIG. 7).


Any process descriptions or blocks in the figures, should be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps in the process, and alternate implementations are included within the scope of the embodiments described herein, in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those having ordinary skill in the art.


The embodiments described herein are possible examples of implementations and are merely set forth for a clear understanding of the principles of the features described herein. Many variations and modifications may be made to the above-described embodiment(s) without substantially departing from the spirit and principles of the techniques, processes, devices, and systems described herein. All such modifications are intended to be included herein within the scope of this disclosure and protected by the following claims.

Claims
  • 1. A heat pump system for conditioning air in a space, comprising: a variable speed compressor configured to circulate a refrigerant through a refrigerant circuit;a desuperheater heat exchanger positioned directly downstream of the compressor to receive the refrigerant from the compressor, wherein all of the refrigerant is conveyed via the refrigerant circuit through the desuperheater heat exchanger during operation of the heat pump system regardless of active status or inactive status of the desuperheater heat exchanger, the desuperheater heat exchanger operable as a desuperheater or a condenser;a refrigerant-to-liquid source heat exchanger operable as either a condenser or an evaporator to exchange heat between the refrigerant and a heat exchange liquid;a refrigerant-to-air load heat exchanger operable as either a condenser or an evaporator to exchange heat between the refrigerant and the air, the air conditioned thereby for use in the space;a reversing valve disposed along the refrigerant circuit, the reversing valve including a first port configured to receive the refrigerant from the desuperheater heat exchanger, a second port connected to the variable speed compressor, a third port connected to the refrigerant-to-air load heat exchanger, and a fourth port connected to the refrigerant-to-liquid source heat exchanger; andan expansion valve disposed on the refrigerant circuit and positioned between the refrigerant-to-liquid source heat exchanger and the refrigerant-to-air load heat exchanger,wherein in a space cooling mode, the reversing valve is configured to convey the refrigerant from the first port to the fourth port and from the third port to the second port to cause the refrigerant to flow to the refrigerant-to-liquid source heat exchanger configured to operate as a condenser, through the expansion valve, and to the refrigerant-to-air heat exchanger configured to operate as an evaporator to cool the air for use in the space, andwherein in a space heating mode, the reversing valve is configured to convey the refrigerant from the first port to the third port and from the fourth port to the second port to cause the refrigerant to flow to the refrigerant-to-air load heat exchanger configured to operate as a condenser, through the expansion valve, and to the refrigerant-to-liquid source heat exchanger configured to operate as an evaporator to heat the air for use in the space.
  • 2. The heat pump system of claim 1, wherein the desuperheater heat exchanger is a coaxial heat exchanger.
  • 3. The heat pump system of claim 1, wherein the refrigerant-to-liquid source heat exchanger is a coaxial heat exchanger.
  • 4. The heat pump system of claim 1, including a fan driven by a variable speed motor, the fan configured to flow air over a portion of the refrigerant-to-air load heat exchanger.
  • 5. The heat pump system of claim 1, wherein the desuperheater heat exchanger is a refrigerant-to-liquid heat exchanger configured to exchange heat between the refrigerant and domestic water in a storage loop, and the exchange of heat between the refrigerant and the domestic water is modulated by an amount of flow of the domestic water through the desuperheater heat exchanger.
  • 6. The heat pump system of claim 5, including a storage tank for storing heated domestic water.
  • 7. The heat pump system of claim 5, including a variable speed pump for circulating the domestic water in the storage loop and through the desuperheater heat exchanger.
  • 8. The heat pump system of claim 1, wherein the refrigerant-to-liquid source heat exchanger is configured to exchange heat between the refrigerant and the heat exchange liquid in a source loop.
  • 9. The heat pump system of claim 8, including a variable speed pump for circulating a liquid in the source loop and through the refrigerant-to-liquid source heat exchanger.
  • 10. The heat pump system of claim 1, wherein the expansion valve is an electronically controlled thermostatic expansion valve.
  • 11. The heat pump system of claim 1, including a controller comprising a processor and memory on which one or more software programs are stored, the controller configured to control operation of the reversing valve, the expansion valve, the compressor, a first variable speed pump for circulating water through the desuperheater heat exchanger, and a second variable speed pump for circulating the heat exchange liquid through the refrigerant-to-liquid source heat exchanger.
  • 12. The heat pump system of claim 11, wherein to operate the system in a space heating mode, the controller is configured to: control the first variable speed pump to disable heat exchange in the desuperheater heat exchanger while the refrigerant is conveyed via the refrigerant circuit through the desuperheater heat exchanger;control the reversing valve to cause refrigerant flow from the desuperheater heat exchanger to the load heat exchanger acting as a condenser and to return flow from the source heat exchanger acting as an evaporator to the compressor;control an opening in the expansion valve to cause refrigerant flow from the load heat exchanger, through the expansion valve, and to the source heat exchanger; andcontrol the second variable speed pump to enable heat exchange in the source heat exchanger.
  • 13. The heat pump system of claim 11, wherein to operate the system in a space cooling mode, the controller is configured to: control the first variable speed pump to disable heat exchange in the desuperheater heat exchanger while the refrigerant is conveyed via the refrigerant circuit through the desuperheater heat exchanger;control the reversing valve to cause refrigerant flow from the desuperheater heat exchanger to the source heat exchanger acting as a condenser and to return flow from the load heat exchanger acting as an evaporator to the compressor;control an opening in the expansion valve to cause refrigerant flow from the source heat exchanger, through the expansion valve, and to the load heat exchanger; andcontrol the second variable speed pump to enable heat exchange in the source heat exchanger.
  • 14. The heat pump system of claim 11, wherein to operate the system in a space heating with desuperheater water heating mode, the controller is configured to: control the first variable speed pump to enable heat exchange in the desuperheater heat exchanger to heat domestic water pumped through the desuperheater heat exchanger;control the reversing valve to cause refrigerant flow from the desuperheater heat exchanger to the load heat exchanger acting as a condenser and to return flow from the source heat exchanger acting as an evaporator to the compressor, wherein the refrigerant flow from the desuperheater heat exchanger comprises desuperheated refrigerant;control an opening in the expansion valve to cause refrigerant flow from the load heat exchanger, through the expansion valve, and to the source heat exchanger; andcontrol the second variable speed pump to enable heat exchange in the source heat exchanger.
  • 15. The heat pump system of claim 11, wherein to operate the system in a space cooling with desuperheater water heating mode, the controller is configured to: control the first variable speed pump to enable heat exchange in the desuperheater heat exchanger to heat domestic water pumped through the desuperheater heat exchanger;control the reversing valve to cause refrigerant flow from the desuperheater heat exchanger to the source heat exchanger acting as a condenser and to return flow from the load heat exchanger acting as an evaporator to the compressor, wherein the refrigerant flow from the desuperheater heat exchanger comprises desuperheated refrigerant;control an opening in the expansion valve to cause refrigerant flow from the source heat exchanger, through the expansion valve, and to the load heat exchanger; andcontrol the second variable speed pump to enable heat exchange in the source heat exchanger.
  • 16. The heat pump system of claim 11, wherein to operate the system in a space cooling to water heating mode, the controller is configured to: control the first variable speed pump to enable heat exchange in the desuperheater heat exchanger to heat domestic water pumped through the desuperheater heat exchanger;control the reversing valve to cause refrigerant flow from the desuperheater heat exchanger acting as a condenser to the source heat exchanger configured in an inactive state and to return flow from the load heat exchanger acting as an evaporator to the compressor;control an opening in the expansion valve to cause refrigerant flow from the source heat exchanger, through the expansion valve, and to the load heat exchanger; andcontrol the second variable speed pump to disable heat exchange in the source heat exchanger.
  • 17. The heat pump system of claim 16, wherein the load heat exchanger is a refrigerant-to-air heat exchanger, and the controller is configured to control a variable speed motor to drive a fan to flow air over a portion of the load heat exchanger.
  • 18. The heat pump system of claim 11, wherein to operate the system in a water heating mode, the controller is configured to: control the first variable speed pump to enable heat exchange in the desuperheater heat exchanger to heat domestic water pumped through the desuperheater heat exchanger;control the reversing valve to cause refrigerant flow from the desuperheater heat exchanger acting as a condenser to the load heat exchanger configured in an inactive state and to return flow from the source heat exchanger acting as an evaporator to the compressor;control an opening in the expansion valve to cause refrigerant flow from the load heat exchanger, through the expansion valve, and to the source heat exchanger; andcontrol the second variable speed pump to enable heat exchange in the source heat exchanger.
CROSS-REFERENCE TO RELATED APPLICATION

This application claims the benefit of U.S. Provisional Patent Application No. 62/724,459, filed on Aug. 29, 2018. This application is incorporated herein by reference in its entirety.

US Referenced Citations (250)
Number Name Date Kind
3460353 Ogata et al. Aug 1969 A
3916638 Schmidt Nov 1975 A
3938352 Schmidt Feb 1976 A
4072187 Lodge Feb 1978 A
4173865 Sawyer Nov 1979 A
4179894 Hughes Dec 1979 A
4299098 Derosier Nov 1981 A
4399664 Derosier Aug 1983 A
4441901 Endoh Apr 1984 A
4493193 Fisher Jan 1985 A
4528822 Glamm Jul 1985 A
4538418 Lawrence et al. Sep 1985 A
4575001 Oskarsson et al. Mar 1986 A
4592206 Yamazaki et al. Jun 1986 A
4598557 Robinson et al. Jul 1986 A
4645908 Jones Feb 1987 A
4646538 Blackshaw et al. Mar 1987 A
4685307 Jones Aug 1987 A
4693089 Bourne Sep 1987 A
4698978 Jones Oct 1987 A
4727727 Reedy Mar 1988 A
4766734 Dudley Aug 1988 A
4776180 Patton et al. Oct 1988 A
4796437 James Jan 1989 A
4798059 Morita Jan 1989 A
4799363 Nakamura Jan 1989 A
4835976 Torrence Jun 1989 A
4856578 McCahill Aug 1989 A
4893476 Bos et al. Jan 1990 A
4909041 Jones Mar 1990 A
4920757 Gazes et al. May 1990 A
4924681 De Vit et al. May 1990 A
4938032 Mudford Jul 1990 A
5038580 Hart Aug 1991 A
5044425 Tatsumi et al. Sep 1991 A
5081848 Rawlings et al. Jan 1992 A
5088296 Hamaoka Feb 1992 A
5099651 Fischer Mar 1992 A
5105629 Parris Apr 1992 A
5136855 Lenarduzzi Aug 1992 A
5172564 Reedy Dec 1992 A
5187944 Jarosch Feb 1993 A
5224357 Galiyano et al. Jul 1993 A
5269153 Cawley Dec 1993 A
5305822 Kogetsu et al. Apr 1994 A
5309732 Sami May 1994 A
5323844 Sumitani et al. Jun 1994 A
5339890 Rawlings Aug 1994 A
5355688 Rafalovich et al. Oct 1994 A
5372016 Rawlings Dec 1994 A
5438846 Datta Aug 1995 A
5461876 Dressier Oct 1995 A
5465588 McCahill Nov 1995 A
5477914 Rawlings Dec 1995 A
5497629 Rafalovich et al. Mar 1996 A
5507337 Rafalovich et al. Apr 1996 A
5533355 Rawlings Jul 1996 A
5564282 Kaye Oct 1996 A
5613372 Beal et al. Mar 1997 A
5619864 Reedy Apr 1997 A
5628200 Pendergrass May 1997 A
5651265 Grenier Jul 1997 A
5669224 Lenarduzzi Sep 1997 A
5689966 Zess et al. Nov 1997 A
5729985 Yoshihara et al. Mar 1998 A
5758514 Genung et al. Jun 1998 A
5802864 Yarbrough et al. Sep 1998 A
5927088 Shaw Jul 1999 A
6032472 Heinrichs et al. Mar 2000 A
6070423 Hebert Jun 2000 A
6082125 Savtchenko Jul 2000 A
6123147 Pittman Sep 2000 A
6149066 Perry et al. Nov 2000 A
6167715 Hebert Jan 2001 B1
6212892 Rafalovich Apr 2001 B1
6227003 Smolinsky May 2001 B1
6253564 Yarbrough et al. Jul 2001 B1
6347527 Bailey et al. Feb 2002 B1
6385983 Sakki et al. May 2002 B1
6418745 Ratliff Jul 2002 B1
6434960 Rousseau Aug 2002 B1
6474087 Lifson Nov 2002 B1
6536221 James Mar 2003 B2
6655164 Rogstam Dec 2003 B2
6662864 Burk et al. Dec 2003 B2
6668572 Seo Dec 2003 B1
6694750 Lifson et al. Feb 2004 B1
6729151 Thompson May 2004 B1
6751972 Jungwirth Jun 2004 B1
6804975 Park Oct 2004 B2
6817205 Lifson et al. Nov 2004 B1
6826921 Uselton Dec 2004 B1
6857285 Hebert Feb 2005 B2
6892553 Lifson et al. May 2005 B1
6915656 Ratliff Jul 2005 B2
6931879 Wiggs Aug 2005 B1
6938438 Lifson et al. Sep 2005 B2
6941770 Taras et al. Sep 2005 B1
7000423 Lifson et al. Feb 2006 B2
7059151 Taras et al. Jun 2006 B2
7114349 Lifson et al. Oct 2006 B2
7150160 Herbert Dec 2006 B2
7155922 Harmon et al. Jan 2007 B2
7185505 Kamimura Mar 2007 B2
RE39597 Rousseau May 2007 E
7210303 Zhang et al. May 2007 B2
7228707 Lifson et al. Jun 2007 B2
7234311 Lifson et al. Jun 2007 B2
7254955 Otake et al. Aug 2007 B2
7263848 Bhatti Sep 2007 B2
7272948 Taras et al. Sep 2007 B2
7275385 Abel et al. Oct 2007 B2
7325414 Taras et al. Feb 2008 B2
7454919 Ookoshi Nov 2008 B2
7484374 Pham et al. Feb 2009 B2
7617697 McCaughan Nov 2009 B2
7654104 Groll et al. Feb 2010 B2
7716943 Seefeldt May 2010 B2
7770405 Dillon Aug 2010 B1
7823404 Hanson Nov 2010 B2
7845190 Pearson Dec 2010 B2
7854137 Lifson et al. Dec 2010 B2
7856834 Haley Dec 2010 B2
7913501 Ellis et al. Mar 2011 B2
7937960 Matsui May 2011 B2
7958737 Lifson et al. Jun 2011 B2
7975495 Voorhis et al. Jul 2011 B2
7975506 James et al. Jul 2011 B2
7997092 Lifson et al. Aug 2011 B2
8037713 Haley et al. Oct 2011 B2
8074459 Murakami et al. Dec 2011 B2
8079228 Lifson et al. Dec 2011 B2
8079229 Lifson et al. Dec 2011 B2
8082751 Wiggs Dec 2011 B2
8136364 Lifson et al. Mar 2012 B2
8191376 Fox et al. Jun 2012 B2
8220531 Murakami et al. Jul 2012 B2
8286438 McCahill Oct 2012 B2
8418482 Bush et al. Apr 2013 B2
8418486 Taras et al. Apr 2013 B2
8424326 Mitra et al. Apr 2013 B2
8459052 Bush et al. Jun 2013 B2
8528359 Lifson et al. Sep 2013 B2
8561425 Mitra et al. Oct 2013 B2
8650893 Hanson Feb 2014 B2
8733429 Harrison et al. May 2014 B2
8756943 Chen et al. Jun 2014 B2
8769982 Ignatiev et al. Jul 2014 B2
8984903 Itoh et al. Mar 2015 B2
9052125 Dostal Jun 2015 B1
9562700 Watanabe Feb 2017 B2
10072856 Akin et al. Sep 2018 B1
10118462 Kohigashi et al. Nov 2018 B2
10119738 Hammond et al. Nov 2018 B2
10345004 Hern Jul 2019 B1
10871314 Taras Dec 2020 B2
20030061822 Rafalovich Apr 2003 A1
20030221436 Xu Dec 2003 A1
20030221445 Smolinsky Dec 2003 A1
20060010908 Taras et al. Jan 2006 A1
20060218949 Ellis et al. Oct 2006 A1
20060225445 Lifson et al. Oct 2006 A1
20070074536 Bai Apr 2007 A1
20070289319 Kim et al. Dec 2007 A1
20070295477 Mueller et al. Dec 2007 A1
20080016895 Kim et al. Jan 2008 A1
20080041072 Seefeldt Feb 2008 A1
20080173034 Shaw Jul 2008 A1
20080196418 Lifson et al. Aug 2008 A1
20080197206 Murakami et al. Aug 2008 A1
20080209930 Taras et al. Sep 2008 A1
20080256975 Lifson et al. Oct 2008 A1
20080282718 Beagle Nov 2008 A1
20080296396 Corroy et al. Dec 2008 A1
20080302113 Yin et al. Dec 2008 A1
20080302118 Chen et al. Dec 2008 A1
20080302129 Mosemann et al. Dec 2008 A1
20080307813 Lifson et al. Dec 2008 A1
20090000611 Kaiser Jan 2009 A1
20090107656 Marois Apr 2009 A1
20090208331 Haley et al. Aug 2009 A1
20090294097 Rini et al. Dec 2009 A1
20090314014 Ericsson Dec 2009 A1
20100005821 McCahill Jan 2010 A1
20100005831 Vaisman et al. Jan 2010 A1
20100024470 Lifson et al. Feb 2010 A1
20100058781 Lifson et al. Mar 2010 A1
20100064710 Slaughter Mar 2010 A1
20100064722 Taras Mar 2010 A1
20100077788 Lewis Apr 2010 A1
20100114384 Maxwell May 2010 A1
20100132399 Mitra et al. Jun 2010 A1
20100199715 Lifson et al. Aug 2010 A1
20100251750 Lifson et al. Oct 2010 A1
20100281894 Huff Nov 2010 A1
20100287969 Ueda et al. Nov 2010 A1
20100326100 Taras et al. Dec 2010 A1
20110023515 Kopko et al. Feb 2011 A1
20110036119 Fujimoto et al. Feb 2011 A1
20110041523 Taras et al. Feb 2011 A1
20110061413 Setoguchi Mar 2011 A1
20110079032 Taras et al. Apr 2011 A1
20110088426 Lochtefeld Apr 2011 A1
20110094248 Taras et al. Apr 2011 A1
20110094259 Lifson et al. Apr 2011 A1
20110132007 Weyna et al. Jun 2011 A1
20110174014 Scarcella et al. Jul 2011 A1
20110203299 Jing et al. Aug 2011 A1
20110209490 Mijanovic et al. Sep 2011 A1
20110259025 Noh et al. Oct 2011 A1
20110289950 Kim et al. Dec 2011 A1
20110289952 Kim et al. Dec 2011 A1
20120011866 Scarcella et al. Jan 2012 A1
20120067965 Rajasekaran et al. Mar 2012 A1
20120103005 Kopko et al. May 2012 A1
20120198867 Ng et al. Aug 2012 A1
20120205077 Zinger et al. Aug 2012 A1
20120247134 Gurin Oct 2012 A1
20120291460 Aoyagi Nov 2012 A1
20130014451 Russell et al. Jan 2013 A1
20130031934 Huff et al. Feb 2013 A1
20130098085 Judge et al. Apr 2013 A1
20130104574 Dempsey et al. May 2013 A1
20130180266 Bois Jul 2013 A1
20130269378 Wong Oct 2013 A1
20130305756 Gomes et al. Nov 2013 A1
20140013782 Kopko et al. Jan 2014 A1
20140013788 Kopko et al. Jan 2014 A1
20140033753 Lu et al. Feb 2014 A1
20140033755 Wong Feb 2014 A1
20140053585 Huff Feb 2014 A1
20140060101 Styles et al. Mar 2014 A1
20140123689 Ellis May 2014 A1
20140245770 Chen et al. Sep 2014 A1
20140260392 Hawkins et al. Sep 2014 A1
20150052937 Hung Feb 2015 A1
20150059373 Maiello et al. Mar 2015 A1
20150204586 Burg et al. Jul 2015 A1
20150285539 Kopko Oct 2015 A1
20170010029 Reytblat et al. Jan 2017 A9
20170227250 Karamanos Aug 2017 A1
20180010829 Taras Jan 2018 A1
20180128506 Taras et al. May 2018 A1
20180313555 Henderson Nov 2018 A1
20190178509 Taras et al. Jun 2019 A1
20200378667 Hammond et al. Dec 2020 A1
20210018234 Lingrey et al. Jan 2021 A1
20210095872 Taras et al. Apr 2021 A1
20210131709 Taras et al. May 2021 A1
20210180807 Taras et al. Jun 2021 A1
Foreign Referenced Citations (26)
Number Date Country
1178268 Nov 1984 CA
1987397 Jun 2007 CN
201944952 Aug 2011 CN
102353126 Feb 2012 CN
203231582 Oct 2013 CN
103471275 Dec 2013 CN
203396155 Jan 2014 CN
203432025 Feb 2014 CN
134015 Mar 1985 EP
1983275 Oct 2008 EP
2000046417 Feb 2000 JP
2000274786 Oct 2000 JP
2000314563 Nov 2000 JP
2001248931 Sep 2001 JP
100963221 Jun 2010 KR
9600370 Jan 1996 WO
200190663 Nov 2001 WO
2006033782 Mar 2006 WO
2008045086 Apr 2008 WO
2008048252 Apr 2008 WO
2010005918 Jan 2010 WO
2010054498 May 2010 WO
2010104709 Sep 2010 WO
2013142760 Sep 2013 WO
2014031559 Feb 2014 WO
2014031708 Feb 2014 WO
Non-Patent Literature Citations (21)
Entry
“134-XS and 134-S Series Compressors ECOnomizer (EA-12-03-E),” 134-XS and 134-S series—Application and Maintenance Manual, Technical report EA1203E, RefComp Refrigerant Compressors, undated but believed to be publicly available at least as early as Mar. 2014 (4 pages).
B.P. Rasmussen et al., “Model-Driven System Identification of Transcritical Vapor Compression Systems,” IEEE Transactions on Control Systems Technology, May 2005, pp. 444-451, vol. 13 (8 pages).
“Economized Vapor Injection (EVI) Compressors,” Emerson Climate Technologies Application Engineering Bulletin AE4-1327 R2, Revised Sep. 2006 (9 pages).
Ekaterina Vi Nogradova, “Economizers in Chiller Systems,” Bachelor's Thesis, Mikkelin Ammattikorkeakoulu, Nov. 2012 (50 pages).
“Enhanced Vapour Injection (EVI) for ZH*KVE Scroll Compressors,” Emerson Climate Technologies—Technical Information, C7.4.3/1107-0512/E, May 2012 (10 pages).
Haraldsson et al., “Measurement of Performance and Evaluation of a Heat Pump—with Scroll Compressor EVI and Economizer,” Lunds Institute of Technology, 2006 (4 pages).
John P. Elson et al., “Scroll Technology: An Overview of Past, Present and Future Developments,” International Compressor Engineering Conference, 2008, Paper 1871 (9 pages).
Lund et al., “Geothermal (Ground-Source Heat Pumps—A World Overview,” GHC Bulletin, Sep. 2004 (edited and updated version of the article from Renewal Energy World, (Jul.-Aug. 2003), vol. 6 No. 4) (10 pages).
Tolga N. Aynur, “Variable Refrigerant Flow Systems: A Review, Energy and Buildings,” Jan. 2010, pp. 1106-1112, vol. 42 (7 pages).
Wei Yang et al., “The Design Method of U-Bend Geothermal Heat Exchanger of DX-GCHP in Cooling Model,” IEEE, 2011, pp. 3635-3637 (English Abstract) (3 pages).
“Heat Pump Mechanics” http://www.geo4va.vt.edu/A3/A3.htm#A3sec3c (Accessed Apr. 20, 2011)(19pages).
“Heat pumps in residential and commercial buildings” http://www.heatpumpcentre.org/en/aboutheatpumps/heatpumpsinresidential/Sidor/default.aspx (Accessed Apr. 20, 2011) (2 pages).
Honeywell, VFF1, VFF2, VFF3, VFF6 Resilient Seat Butterfly Valves with Flanged Connections Jan. 2013, p. 1, 1st column last paragraph. (Year: 2013) (20 pages).
International Preliminary Report on Patentability issued in International Application No. PCT/US2013/033433 dated Sep. 23, 2014 (7 Pages).
International Search Report and Written Opinion issued in International Application No. PCT/US2013/033433 dated Aug. 9, 2013 (11 Pages).
Korean Intellectual Property Office, International Search Report in International Application No. PCT/US2009/049734 (dated Jan. 20, 2010) (2 pages).
Korean Intellectual Property Office, International Search Report in International Application No. PCT/US2010/026010 (dated Sep. 28, 2010) (2 pages).
Michael F. Taras, “Reheat Which Concept is Best,” ASHRAE Journal: 35-40 (Dec. 2004) (7 pages).
Murphy et al., “Air-Source Integrated Heat Pump for Net-Zero-Energy Houses Technology Status Report,” Oak Ridge National Laboratory, ORNL-TM-2007-112 (Jul. 2007) (93 pages).
Murphy et al., “Ground-Source Integrated Heat Pump for Net-Zero-Energy Houses Technology Status Report,” Oak Ridge National Laboratory, ORNL-TM-2007-177 (Dec. 2007) (78 pages).
Third Party Submission dated Nov. 10, 2014 filed in U.S. Appl. No. 13/848,342 (13 Pages).
Related Publications (1)
Number Date Country
20200072510 A1 Mar 2020 US
Provisional Applications (1)
Number Date Country
62724459 Aug 2018 US