Integrated detonator sensors

Information

  • Patent Grant
  • 12044516
  • Patent Number
    12,044,516
  • Date Filed
    Friday, January 29, 2021
    3 years ago
  • Date Issued
    Tuesday, July 23, 2024
    3 months ago
Abstract
A detonator includes a substrate, a controller mounted to the substrate, and a sensor coupled to the controller to measure a temperature, pressure, acceleration or other environmental parameter of the detonator. The controller is configured to transmit the measured environmental parameter from the detonator to a remote master controller, execute an action in response to a value of the measured environmental parameter, and/or prevent or modify at least one detonator function in response to the value of the measured environmental parameter.
Description
BACKGROUND

Blasting systems include apparatus to detonate explosive charges positioned in specific locations. Detonators and explosives are buried in the ground, for example, in holes (e.g., bore holes) drilled into rock formations, etc. The detonators are wired for external access to wired or wireless master controllers or blasting machines that provide electrical firing signaling to initiate detonation of the explosives. The blasting machine is wired to an array of detonators, and some blasting systems include a remotely located master controller and a local slave device connected to the blasting machine at the blast site. In wireless blasting systems, no wiring or lead lines are connected between the detonator array and the master controller, and the master controller can be positioned a significant distance from the blast site. A blast sequence may include power up, verification and/or programming of delay times, arming and issuance of a fire command. The blasting machine provides enough energy and voltage to charge firing capacitors in the detonators, and initiates the actual detonator firing in response to the fire command. During the firing phase, upon operator input at the master controller, a fire command is transferred from the master to the slave which then issues the final command to the blasting machine in order to fire the detonators. Sensors are sometimes used, especially temperature sensors, outside the detonators, typically in wireline applications. In wireline applications, a temperature sensor can be inserted outside the detonator and external to perforating guns, sometimes in their own sub or container. Perforating guns are wellbore tools that are lowered own into a wellbore and when at a desired depth or location, the detonator(s) is/are set off to initiate the shaped charges along the sides of the gun to make perforations to allow gas or oil to flow into the wellbore and to the surface. The sub is a unit within a toolstring lowered into the wellbore. However, the measured temperature data from external sensors may not accurately reflect the actual temperature of the detonator.


SUMMARY

Detonators are disclosed with one or more integrated environ mental sensors, and methods are disclosed for measuring environmental parameters in a detonator. A detonator is described, having a substrate, a controller mounted to the substrate, and a sensor coupled to the controller to measure a temperature, pressure, acceleration or other environmental parameter of the detonator. In one example, the substrate is a printed circuit board, and the sensor is mounted to the substrate. The controller in one example stores the measured environmental parameter, transmits the measured environmental parameter from the detonator to a remote master controller, executes an action in response to a value of the measured environmental parameter, and/or prevents or modifies a detonator function in response to the value of the measured environmental parameter.


The detonator in one example includes an enclosure, such as a molded plastic housing, heat shrink tubing, etc. that encloses the controller, the sensor, and a portion of the substrate.


In one example, the integrated sensor has a sensor output coupled to an input of the controller, for example, an input of an analog to digital converter (ADC or A/D) configured to convert a signal from the sensor output. In one example, the sensor is a temperature sensor, such as a thermocouple, RTD, thermistor, etc. In one implementation, the sensor provides a voltage divider having a first resistor with a first terminal coupled to a sensor input of the sensor, and a second terminal coupled to the sensor output, as well as a thermistor having a first terminal coupled to the sensor input, and a second terminal coupled to a reference node. In another example, the sensor is a pressure sensor that includes a piezoelectric component having a first terminal and a second terminal, as well as a bridge rectifier or other diode circuit. In another example, the sensor is an accelerometer.


In another aspect of the present disclosure, a method includes measuring an environmental parameter (temperature, pressure, acceleration) of a detonator using a sensor inside an enclosure of a detonator. The method also includes, using a controller of the detonator, at least one of: transmitting the measured environmental parameter from the detonator to a remote master controller; executing an action in response to a value of the measured environmental parameter; and preventing or modifying at least one detonator function in response to the value of the measured environmental parameter. In one example, the method includes determining whether an environmental profile has been reached based on the multiple samples of the measured environmental parameter, and in response to the environmental profile having been reached, at least one of: executing the action and preventing or modifying the at least one detonator function using the controller.





BRIEF DESCRIPTION OF THE DRAWINGS

The following description and drawings set forth certain illustrative implementations of the disclosure in detail, which are indicative of several exemplary ways in which the various principles of the disclosure may be carried out. The illustrated examples, however, are not exhaustive of the many possible embodiments of the disclosure. Other objects, advantages and novel features of the disclosure will be set forth in the following detailed description of the disclosure when considered in conjunction with the drawings.



FIG. 1 is a schematic diagram illustrating a detonator with an integrated sensor in a blasting system.



FIG. 2 is a bottom perspective view of a detonator with an integrated sensor mounted on a printed circuit board substrate.



FIG. 3 is a top plan view of the detonator of FIG. 2.



FIG. 4 is a side elevation view of the detonator of FIGS. 2 and 3.



FIG. 5 is a bottom plan view of the detonator of FIGS. 2-4.



FIG. 6 is a schematic diagram illustrating circuitry in the detonator of FIGS. 2-5.



FIG. 7 is a graph of detonator voltage and current as a function of temperature.



FIG. 8 is a graph of detonator ambient temperature and integrated sensor temperature as a function of time.



FIG. 9 is a schematic diagram illustrating another example detonator circuit with an integrated piezoelectric capacitor pressure sensor.



FIG. 10 is a top perspective view of the detonator of FIGS. 2-5 enclosed in a shrink wrap package.



FIG. 11 is a top plan view of the detonator of FIGS. 2-5 and 10.



FIG. 12 is a side elevation view of the detonator of FIGS. 2-5, 10 and 11.



FIG. 13 is a bottom plan view of the detonator of FIGS. 2-5 and 10-12.



FIG. 14 is a bottom perspective view of another detonator with an integrated sensor wired to a printed circuit board substrate.





DETAILED DESCRIPTION

Referring now to the figures, several embodiments or implementations of the present disclosure are hereinafter described in conjunction with the drawings, wherein like reference numerals are used to refer to like elements throughout, and wherein the various features and plots are not necessarily drawn to scale. Measured environmental parameters can indicate environmental impact on pyrotechnics, explosives in a base charge, and/or electronics of the detonator. Environmental detonator history profile data may be useful in identifying safety concerns while retrieving misfired perforating guns to the surface, for example, to know the thermal, pressure, and/or acceleration seen by the detonator while inside a perforating gun. Disclosed detonators and methods advantageously provide integrated detonator sensors and associated environmental parameters measured at or near the detonator to facilitate safety evaluation, and other analysis. As used herein, the terms “couple” or “couples” or “coupled” are intended to include indirect or direct electrical or mechanical connection or combinations thereof. For example, if a first device couples to or is coupled with a second device, that connection may be through a direct electrical connection, or through an indirect electrical connection via one or more intervening devices and connections.



FIG. 1 shows a blasting system 100 with an electronic detonator 110 that includes an integrated sensor 116, for example, a temperature sensor, a pressure sensor, an accelerometer, etc. The system 100 includes a remote master controller 101 with connections to a bus having first and second bus wires 102 and 104, respectively. The detonator 110 includes connections to first and second leg wires 106 and 108, respectively coupled to the first and second bus wires 102 and 104. The detonator 110 includes a local master controller 114 coupled to the sensor 116. In one example, the controller 114 is mounted to a substrate, such as a printed circuit board (PCB) 112. In one implementation, the detonator 110 includes more than one sensor 116. In one example, the sensor 116 is mounted to the PCB 112. In another implementation, the sensor 116 is wired to electrical connections of the PCB 112 (e.g., FIG. 14 below). In certain implementations, the detonator 110 includes an enclosure (e.g., FIGS. 10-13 below), and the sensor 116 is positioned at least partially inside the enclosure. The detonator 110 in one example is positioned inside a perforating gun or other outer enclosure (not shown).


Referring also to FIGS. 2-6, one example of the detonator 110 includes various electrical or electronic components mounted to a two-sided PCB 112, including components that form an electronic ignition module (EIM) used in electronic detonators. In this example, the controller 114 is a processor, application-specific IC (ASIC), microcontroller, DSP, FPGA, CPLD, or other integrated circuit or circuits with processing circuitry and electronic memory. In one example, the electronic memory is non-volatile, and the controller 114 is configured to store multiple measured environmental parameters, historical data, and other data associated with the detonator 110. In certain implementations, the controller 114 also includes interface circuitry, such as analog to digital converters, digital-to-analog converters, communication interface circuits, etc. The controller 114 may also include digital interface circuitry, such as data and/or address buses, serial communications circuits, pulse width modulation outputs, etc. For example, the example controller 114 includes serial communications interface circuitry to provide communications with the remote master controller 101 via the bus lines 102, 104 and the leg wire's 106, 108 in FIG. 1.


In the example detonator 110 of FIGS. 2-5, the controller 114 and the sensor 116 are mounted to a bottom side of the PCB 112. The PCB 112 in this example includes input terminals and output terminals (not shown) at opposite ends of the PCB 112 to be coupled to leg wires (e.g., leg wires 106 and 108 in FIG. 1). In addition, the sensor 116 is coupled to the controller 114 (e.g., FIGS. 1 and 6).



FIG. 6 shows one example of a temperature sensor 116, such as a Microchip MCP9700 or 9701 connected to an input voltage VIN at an output terminal 140 (OUT1) of the controller 114. In this example, the sensor 116 includes a sensor output 142 coupled to provide a sensor output signal VOUT to an input (ADCIN) of the controller 114. In this example, the sensor 116 includes a resistive voltage divider circuit that provides an analog voltage signal VOUT, and the input of the controller 114 is connected to an internal analog to digital converter (ADC) configured to convert a signal from the sensor output 142. The sensor 116 in this example includes a first resistor R3 having a first terminal coupled to a sensor input 140 of the sensor 116, and a second terminal coupled to the sensor output 142, as well as a negative temperature coefficient (NTC) thermistor R4 having a first terminal coupled to the sensor input 140, and a second terminal coupled to the ground reference node 150. In one example, the resistors R3 and R4 are of generally equal resistances (e.g., 1 kΩ) at a nominal temperature (e.g., 25° C.), and the resistance of the thermistor R4 decreases with increasing detonator temperature. In other implementations, a positive temperature coefficient (PTC) resistive device R4 can be used.


In one example, the detonator 110 includes a thermal (e.g., temperature) sensor 116 as shown in FIGS. 2-6. Other implementations are possible including pressure sensors, accelerometers, or other environmental sensors alone or in combination with one or more temperature sensors. The example of FIGS. 2-6 includes an integrated temperature sensor 116 mounted to the PCB 112. In other implementations, the sensor 116 is not mounted directly to the substrate 112, but is wired to the circuitry of the controller (e.g., FIG. 14 below). The sensor or sensors is/are preferably mounted in somewhat close proximity to the detonator 110, for example, inside or at least partially inside an enclosure (e.g., package or shell) of the detonator 110. The sensor 116 is operatively coupled to the local master controller 114, and to the remote master controller 101 (FIG. 1) to facilitate communication of measured environmental parameters for local processing at the detonator controller 114 and/or at the remote master controller 101. In one example, the local master controller 114 (e.g. microcontroller, ASIC, FPGA, CPLD, etc.) is configured by suitable programming instructions to control the temperature (and/or other environmental) measurements through active command or background operation. The interfacing of sensor 116 to the local master controller 114 and/or to the remote master controller 101 in one example is implemented using serial communications circuitry and protocols such as I2C, SPI, UART, CAN, SMbus, etc. or via an ADC read of the analog output of the sensor 116 (e.g., FIG. 6). In certain implementations, moreover, the local detonator controller 114 implements direct power control to turn on the environmental sensor or sensors 116 on or off to save power consumption. In a normal state the sensor 116 is off, and whenever a temperature or other environmental reading is required according to programming instructions in the detonator 110, the controller 114 applies power to an appropriate input of the sensor 116 (e.g., VIN in FIG. 6). Selective power management, in this regard, can be used with active and/or passive examples of environmental sensors 116 in various implementations.


In one example, the temperature or other environmental readings are initiated by demand from the remote master controller 101 via communications between the controllers 101 and 114 along the bus lines 102, 104 and the leg wires 106, 108. In another implementation, the controller 114 initiates environmental readings continuously in the background at some predetermined regular periods. In one implementation, the local master controller 114 relays readings from the sensor 116 to the remote master controller 101 in response to the readings indicating that one or more environmental parameters (e.g., temperature) has exceeded a predetermined threshold, or in response to the controller 114 determining that multiple readings indicate that a thermal or other environmental profile has been met or exceeded. In this regard, the local master controller 114 in one example is configured by suitable program instructions to perform one or more computations on multiple readings from the sensor 116, for example, to determine environmental levels, environmental level profiles, environmental level rates of change, or other computed values that represent an environmental condition of the detonator 110.


In one implementation, the local master controller 114 can take one or more actions or modify one or more detonator functions in response and/or based on the readings from the sensor 116. In one example, depending on the temperature/pressure/acceleration and/or a range/window of temperature/pressure/acceleration and/or a temperature/pressure/acceleration rise or fall rate, the local master controller 114 is configured to take one or more of the following actions and/or function modification: above a temperature/pressure/acceleration value or values, the detonator 110 will not be able to function; below a temperature/pressure/acceleration value or values, the detonator 110 will be able to function, e.g., an oil well detonator can be fired when a higher temperature/pressure/acceleration (typical of subterranean wellbore condition) is detected to avoid firing at surface; and/or when a thermal/pressure/acceleration profile of the detonator 110 exceeds a predetermined window, the controller 114 transmits a warning signal or error message to the remote master controller 101 to indicate this condition, and appropriate action can be taken by the blaster or operator at the remote master controller 101.


In one example, using an integrated temperature sensor 116, the controller 114 sounds a warning (e.g., via communications to the remote master controller 101) when a critical elevated temperature has been, or almost reached for safety of the electronics or pyrotechnics of the detonator 110. The controller 114 in one example only allows certain functioning, e.g., charging firing capacitors or firing, when a temperature/pressure/acceleration has been reached or when a range of the temperature/pressure/acceleration has been achieved. The controller 114 in one example obtains a thermal history exposure and determines whether any critical thermal profile has been breached to initiate a warning to the remote user at the remote controller 101, for example, during retrieval of the detonator 110. The controller 114 in one example determines whether any functioning of the detonator 110 needs to be modified in view of the elevated temperature, e.g., reduced maximum delay time at higher temperature/pressure/acceleration.


The sensor 116 in one example is a compact, small form factor and footprint to be able to fit into the detonator shell or enclosure. In one example, the sensor 116 is mounted onto a PCB substrate 112 (e.g., FIGS. 2-5) together with other electronic components, and the detonator PCB assembly is inserted into the shell or enclosure after base charge loading. In one example, a temperature sensor 116 is used, such as a passive component, e.g., an NTC (negative temperature coefficient) resistor or thermocouple, or an active sensor 116 can be used, e.g., MCP 9700 Temperature Sensor IC or LM73. Examples of compact accelerometer sensors include ADXL 335, KX003-1077 and LIS2HH12.


Referring also to FIG. 7, in another example, the environmental sensor 116 can be implemented as a thermally sensitive output of another circuit, such as a voltage regulator that tracks well with temperature. FIG. 7 shows a graph 700 of detonator voltage and current as a function of temperature, in this example, including a curve or set of data points 702 showing the output voltage and a curve or set of data points 704 showing the quiescent current of an integrated MCP9700 power supply regulator circuit on the PCB substrate 112 that tracks with the temperature of the detonator 110. The graph 700 and the following table show regulator output voltage values 702 and quiescent current values 704.


regulator output and IQ as function of temperature












Operating voltage/current VS temperature









T degrees C.
V
mA












−17
4.8
4.1


1
4.89
4.21


19
5.025



27
5.033



40
5.075



45
5.10
4.42


50
5.124



60
5.152



65

4.5


70
5.192



75

4.53


80
5.225



90
5.263
4.63


100
5.281
4.63


115
5.327



125
5.350
4.64


132

4.68


135
5.370



140

4.72


145
5.390



150
5.4
4.83









In one example, the controller 114 includes an analog to digital converter input coupled to a sensed regulator output voltage or a sensed regulator quiescent current and performs linear interpretation or other curve fitting techniques to derive a corresponding temperature value that is stored and/or reported to the remote master controller 101 as the detonator temperature.



FIG. 8 shows a graph 800 that includes a curve 802 showing the ambient detonator temperature, and a curve 804 showing a sensed temperature reading from the integrated temperature sensor 116 (e.g., a Microchip MCP 9700 or 9701 as a function of time. As shown in FIGS. 8, the ambient temperature outside the detonator enclosure can deviate significantly from the detonator temperature itself. The illustrated and described examples include integrated temperature (e.g., and/or pressure and/or acceleration) sensors 116 positioned within the detonator enclosure to provide a more accurate reading of the actual temperature to which the detonator 110 and its electronics and pyrotechnics are exposed.


Referring also to FIG. 9, in other implementations, the detonator 110 includes an integrated pressure sensor 116, and the controller 114 makes or obtains pressure measurements using the sensor 116, and stores and/or transmits detonator pressure data over the communications lines 102, 104, 106 and 108 to the remote master controller 101. In certain implementations, the controller 114 executes one or more actions in response to pressure data and/or profiles derived or computed from the data, such as determining from pressure sensing prior to the actual programmed delay time that excessive pressure waves may develop before the adjacent detonations, and taking appropriate action, e.g. either shutdown, or fire the detonator immediately to avoid misfire due to such excessive pressure wave damaging the firing electronics of the detonator 110.



FIG. 9 shows another example detonator circuit with an integrated piezoelectric capacitor pressure sensor 116. The sensor 116 in this example includes a piezoelectric component 900, e.g., a capacitor with a nominal capacitance CP and a piezoelectric voltage VP that varies with temperature. The piezoelectric component 900 has a first terminal 901 and a second terminal 902. The pressure sensor 116 in this example also includes a diode rectifier circuit 904 with diodes D1-D4 that rectifies the piezoelectric voltage VP to provide an output voltage signal VOUT that represents the pressure sensed by the piezoelectric capacitor pressure sensor 116. The example diode circuit 904 includes a first diode D1 having an anode coupled to a reference node 903, and a cathode coupled to the sensor input 140, as well as a second diode D2 having an anode coupled to the sensor input 140, and a cathode coupled to the sensor output 142. The diode circuit 904 also includes a third diode D3 having an anode coupled to the second terminal 902 of the piezoelectric component 900, and a cathode coupled to the sensor output 142, and a fourth diode D4 having an anode coupled to the reference node 903, and a cathode coupled to the second terminal 902 of the piezoelectric component 900. An output capacitor C1 is coupled between the reference node 903 and the output node 142 in one example. A simple pressure sensor 116 in this example includes a capacitor containing piezoelectric materials, which can be coupled directly to a bridge rectifier 904 and to the controller 114 which can sense the charge and translate the output voltage VOUT into voltage sensed as a function of the detonator pressure magnitude. The example piezoelectric sensor can be coupled via the bridge rectifier 904 to a storage firing capacitor (not shown) to store additional energy, harvesting the pressure waves transducing into charge to assist in firing the detonator 110. This extra firing energy can increase the max delay time, or be used as extra firing energy during detonator firing for added reliability.


In another implementation, the sensor 116 is an accelerometer. For example, a 3-axis accelerometer sensor (not shown) can be mounted on the PCB substrate 112, with electrical connections accessible to the controller 114, to measure the acceleration (e.g., g's).


Referring also to FIGS. 10-14, FIGS. 10-13 show one implementation of the detonator 110 that includes an enclosure 1000. In certain examples, the enclosure can be a molded plastic shell (e.g., a clamshell design, or other plastic enclosure). In the example of FIGS. 10-13, the enclosure is or includes a heat shrink tubing structure 1000 that encloses the controller 114, the sensor 116, and at least a portion of the substrate 112. As seen in FIGS. 14, moreover, the integrated sensor 116 can be wired to the circuitry of the PCB substrate 112, although not directly mounted to the PCB 112. In certain implementations, a wired environmental sensor 116 is preferably included within the enclosure 1000 (e.g., at least partially inside the heat shrink tubing enclosure 1000 in FIGS. 10-13).


The described integrated sensor implementations provide onboard environmental sensing for an electronic or other type of detonator 110. The onboard accurate temperature reading facilitates intelligent operation of the detonator and the overall blasting system. For example, if a sensor 116 indicates an elevated detonator temperature, either at the high range of specifications or even exceeding the specified operating temperature limits, the system or operators thereof can make judicious decision regarding whether to allow blasting operations such as charging or firing. In one particular example, for a detonator with electronics having a rated operating temperature range of −40° C. to 85° C., if a temperature sensor 116 measures 95° C. in the electronic detonator 110, the local master controller 114 and/or the remote master controller 101 (e.g., or an operator) can then decide whether to allow charging or even firing of the detonator 110 with the currently designated delay times. Current leakage, MOSFET Rdson and voltage regulator output changes with temperature, and the higher temperature may impact reliability of charging or all-fire conditions. Thus, other examples include the controller 114 measuring a voltage regulator output voltage to infer detonator temperature. Measuring the detonator temperature in the presence of elevated temperature environment can help in the reliability of the system. In other implementations, the environmental sensor 116 can be integrated in the controller 114, for example, an internal temperature sensor inside the controller 114. For example, Microchip IC12LF552 or Atmel ATtiny25 contain an internal temperature measurement channel. In certain implementations, the integrated sensor 116 can be used to detect presence of hot holes whereby the mineral sulfides are reacting in exothermic reactions causing temperature rise in boreholes. Such elevated temperature and rise rate in temperature can be used to detect this condition. A background check is done in the background in one example, and the controller 114 raises an alert if the temperature or rise of temperature exceeds a certain limit to transmit to the user when communicating. The transmission of the temp/accelerometer/pressure data from inside the detonator 110 can also be implemented via wireless means, directly to the remote master controller 101 or via intermediary wireless nodes. In addition, the use piezoelectric electric sensors, such as a resistor a capacitor for sensing pressure, allows contemporaneous use of the piezoelectric component for energy harvesting, for example, to facilitate charging firing energy to firing capacitors to enhance firing reliability.


The example embodiments have been described with reference to the preferred embodiments. Modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the exemplary embodiment be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof. The above examples are merely illustrative of several possible embodiments of various aspects of the present disclosure, wherein equivalent alterations and/or modifications will occur to others skilled in the art upon reading and understanding this specification and the annexed drawings. In particular regard to the various functions performed by the above described components (assemblies, devices, systems, circuits, and the like), the terms (including a reference to a “means”) used to describe such components are intended to correspond, unless otherwise indicated, to any component, such as hardware, processor-executed software and/or firmware, or combinations thereof, which performs the specified function of the described component (i.e., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the illustrated implementations of the disclosure. In addition, although a feature of the disclosure may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Also, to the extent that the terms “including”, “includes”, “having”, “has”, “with”, or variants thereof are used in the detailed description and/or in the claims, such terms are intended to be inclusive in a manner similar to the term “comprising.”

Claims
  • 1. A detonator, comprising: a substrate;a first terminal mounted to the substrate and configured to be coupled to a first leg wire;a second terminal mounted to the substrate and configured to be coupled to a second leg wire;a controller mounted to the substrate, the controller coupled to the first and second terminals; anda sensor coupled to the controller and configured to make multiple readings of a temperature, a pressure, or an acceleration;wherein the sensor is inside an enclosure of the detonator;wherein the sensor is powered by the controller; andwherein the controller is configured to initiate environmental readings of the temperature, pressure, or acceleration in response to a demand from a remote master controller.
  • 2. The detonator of claim 1, wherein the controller is configured to initiate environmental readings of the temperature, pressure, or acceleration continuously in the background at some predetermined regular periods.
  • 3. The detonator of claim 1, wherein the sensor is a temperature sensor.
  • 4. The detonator of claim 3, wherein the sensor includes: a first resistor having a first terminal coupled to a sensor input of the sensor, and a second terminal coupled to the sensor output; anda thermistor having a first terminal coupled to the sensor input, and a second terminal coupled to a reference node.
  • 5. The detonator of claim 3, wherein the temperature sensor is implemented as a thermally sensitive output of a voltage regulator.
  • 6. The detonator of claim 3, wherein the temperature sensor is configured to detect hot holes where exothermic reactions cause temperature rises in boreholes.
  • 7. The detonator of claim 1, wherein the sensor is a pressure sensor.
  • 8. The detonator of claim 7, wherein the sensor includes: a piezoelectric component having a first terminal, and a second terminal; anda diode circuit, including: a first diode having an anode coupled to a reference node, and a cathode coupled to the sensor input,a second diode having an anode coupled to the sensor input, and a cathode coupled to the sensor output,a third diode having an anode coupled to the second terminal of the piezoelectric component, and a cathode coupled to the sensor output, anda fourth diode having an anode coupled to the reference node, and a cathode coupled to the second terminal of the piezoelectric component.
  • 9. The detonator of claim 1, wherein the sensor is an accelerometer.
  • 10. A detonator, comprising: a substrate;a first terminal mounted to the substrate and configured to be coupled to a first leg wire;a second terminal mounted to the substrate and configured to be coupled to a second leg wire;a controller mounted to the substrate, the controller coupled to the first and second terminals; anda sensor coupled to the controller and configured to make multiple readings of a temperature, a pressure, or an acceleration;wherein the sensor is a pressure sensor that includes: a piezoelectric component having a first terminal, and a second terminal; and a diode circuit, including: a first diode having an anode coupled to a reference node, and a cathode coupled to the sensor input, a second diode having an anode coupled to the sensor input, and a cathode coupled to the sensor output, a third diode having an anode coupled to the second terminal of the piezoelectric component, and a cathode coupled to the sensor output, and a fourth diode having an anode coupled to the reference node, and a cathode coupled to the second terminal of the piezoelectric component; andwherein the piezoelectric component is coupled via a bridge rectifier to a storage firing capacitor to store additional energy by harvesting pressure waves transducing into charge to assist in firing the detonator.
  • 11. The detonator of claim 10, wherein the controller is configured to initiate environmental readings of the temperature, pressure, or acceleration continuously in the background at some predetermined regular periods.
  • 12. The detonator of claim 10, wherein the controller is configured to initiate environmental readings of the temperature, pressure, or acceleration in response to a demand from a remote master controller.
  • 13. A method, comprising: using a sensor inside an enclosure of a detonator, measuring multiple readings of an environmental parameter including one of a temperature, a pressure, and an acceleration in response to a demand from a remote master controller;using a controller of the detonator, at least one of: transmitting the measured environmental parameter from the detonator to a remote master controller,executing an action in response to a value of the measured environmental parameter, andpreventing or modifying at least one detonator function in response to the value of the measured environmental parameter.
  • 14. The method of claim 13, further comprising: using the sensor and the controller, detecting hot holes where exothermic reactions cause temperature rises in boreholes.
  • 15. The method of claim 13, further comprising: using the controller, initiating environmental readings of the temperature, pressure, or acceleration continuously in the background at some predetermined regular periods.
  • 16. A method, comprising: using a sensor inside an enclosure of a detonator, measuring multiple readings of an environmental parameter including one of a temperature, a pressure, and an acceleration;using a controller of the detonator, at least one of: transmitting the measured environmental parameter from the detonator to a remote master controller,executing an action in response to a value of the measured environmental parameter, andpreventing or modifying at least one detonator function in response to the value of the measured environmental parameter; andusing a piezoelectric component of the sensor, harvesting energy by transducing pressure waves into charge to charge a storage firing capacitor.
  • 17. The method of claim 16, further comprising: using the sensor and the controller, detecting hot holes where exothermic reactions cause temperature rises in boreholes.
  • 18. The method of claim 16, further comprising: using the controller, initiating environmental readings of the temperature, pressure, or acceleration continuously in the background at some predetermined regular periods, and initiating environmental readings of the temperature, pressure, or acceleration in response to a demand from a remote master controller.
PCT Information
Filing Document Filing Date Country Kind
PCT/US2021/015904 1/29/2021 WO
Publishing Document Publishing Date Country Kind
WO2021/178082 9/10/2021 WO A
US Referenced Citations (324)
Number Name Date Kind
4572954 Josephson et al. Feb 1986 A
4757463 Ballou et al. Jul 1988 A
4796206 Boscove et al. Jan 1989 A
4829390 Simon May 1989 A
4869171 Abouav Sep 1989 A
5117756 Goffin, II Jun 1992 A
5369579 Anderson Nov 1994 A
5406889 Letendre et al. Apr 1995 A
5972638 Burlage et al. Oct 1999 A
6003809 Honisgbaum Dec 1999 A
6031377 Watkins Feb 2000 A
6085659 Beukes et al. Jul 2000 A
6273187 Voisin, Jr. Aug 2001 B1
6307810 Shany et al. Oct 2001 B1
6345784 Shnaps Feb 2002 B1
6474592 Shnaps Nov 2002 B1
6786700 Taylor Sep 2004 B2
6789473 Eppinger Sep 2004 B2
7347278 Lerche Mar 2008 B2
7628137 McAlister Dec 2009 B1
7784339 Cook et al. Aug 2010 B2
7802457 Golovashchenko et al. Sep 2010 B2
7802619 Hurst et al. Sep 2010 B2
7804223 Teowee Sep 2010 B1
7848078 Hummel et al. Dec 2010 B2
7946209 Schneider et al. May 2011 B2
7980309 Crawford Jul 2011 B2
8213151 Nelson et al. Jul 2012 B2
8383882 Piper et al. Feb 2013 B1
8487480 Kesler et al. Jul 2013 B1
8636062 Fripp et al. Jan 2014 B2
8677920 Jeng Mar 2014 B1
8907772 Green et al. Dec 2014 B1
8978817 Rodgers et al. Mar 2015 B2
9091518 Lownds et al. Jul 2015 B2
9091519 Lownds et al. Jul 2015 B2
9092108 Son et al. Jul 2015 B2
9154532 Gutierrez Oct 2015 B2
9279645 Schlenter et al. Mar 2016 B2
9366134 Walton et al. Jun 2016 B2
9390625 Green et al. Jul 2016 B2
9447678 Walter et al. Sep 2016 B2
9556725 Fripp et al. Jan 2017 B2
9562429 Walton et al. Feb 2017 B2
9633165 Duncan et al. Apr 2017 B1
9671206 Schlenter Jun 2017 B2
9711991 Hall et al. Jul 2017 B2
9726009 Walton et al. Aug 2017 B2
9846006 Beckman Dec 2017 B2
9890620 Maxted Feb 2018 B2
9909408 Rodgers et al. Mar 2018 B2
9926777 Rodgers et al. Mar 2018 B2
10043263 Fryshman Aug 2018 B1
10089281 Neumann et al. Oct 2018 B1
10089282 Neumann et al. Oct 2018 B1
10100635 Keller et al. Oct 2018 B2
10203220 Koenig et al. Feb 2019 B2
10230243 Schatz et al. Mar 2019 B2
10267611 Lownds et al. Apr 2019 B2
10287866 Angman et al. May 2019 B2
10295323 Kotsonis et al. May 2019 B2
10300800 Kurs et al. May 2019 B2
10310109 Papillon et al. Jun 2019 B2
10325010 Neumann et al. Jun 2019 B1
10340745 Kurs et al. Jul 2019 B2
10429162 Papillon et al. Oct 2019 B2
10454903 Neal Oct 2019 B2
10508892 Pines et al. Dec 2019 B1
10540425 Neumann et al. Jan 2020 B2
20010056544 Walker Dec 2001 A1
20020174763 Shnaps Nov 2002 A1
20030110970 Sansolo Jun 2003 A1
20030135327 Levine et al. Jul 2003 A1
20030152145 Kawakita Aug 2003 A1
20030192447 Meyer et al. Oct 2003 A1
20040049324 Walker Mar 2004 A1
20040080411 Renfro Apr 2004 A1
20040107027 Webb et al. Jul 2004 A1
20040135698 Webb et al. Jul 2004 A1
20040233055 Canich et al. Nov 2004 A1
20050023409 Shnaps et al. Feb 2005 A1
20050178282 Brooks Aug 2005 A1
20060026017 Walker Feb 2006 A1
20060043712 Hakki et al. Mar 2006 A1
20060055499 Bolle Mar 2006 A1
20060206246 Walker Sep 2006 A1
20060232052 Breed Oct 2006 A1
20070162880 Carlson et al. Jul 2007 A1
20070228703 Breed Oct 2007 A1
20070299643 Guyaguler et al. Dec 2007 A1
20080067792 Breed Mar 2008 A1
20080071136 Oohashi et al. Mar 2008 A1
20080082237 Breed Apr 2008 A1
20080091309 Walker Apr 2008 A1
20080134923 Lownds Jun 2008 A1
20080156217 Stewart et al. Jul 2008 A1
20080222734 Redlich et al. Sep 2008 A1
20080243342 Breed Oct 2008 A1
20080272580 Breed Nov 2008 A1
20080277911 Breed Nov 2008 A1
20080284145 Breed Nov 2008 A1
20080309060 Hakki et al. Dec 2008 A1
20090126691 Bach May 2009 A1
20090150078 Lundgren Jun 2009 A1
20090193992 Moore Aug 2009 A1
20090193993 Hummel et al. Aug 2009 A1
20090254572 Redlich et al. Oct 2009 A1
20090272529 Crawford Nov 2009 A1
20090306839 Youngquist et al. Dec 2009 A1
20090320585 Cohen Dec 2009 A1
20100108023 McAlister May 2010 A1
20100109445 Kurs et al. May 2010 A1
20100141042 Kesler et al. Jun 2010 A1
20100164296 Kurs et al. Jul 2010 A1
20100164297 Kurs et al. Jul 2010 A1
20100164298 Karalis et al. Jul 2010 A1
20100171368 Schatz et al. Jul 2010 A1
20100181843 Schatz et al. Jul 2010 A1
20100183993 McAlister Jul 2010 A1
20100181845 Schatz et al. Aug 2010 A1
20100201203 Schatz et al. Aug 2010 A1
20100204540 Oohashi et al. Aug 2010 A1
20100212527 McCaan et al. Aug 2010 A1
20100219694 Kurs et al. Sep 2010 A1
20100231340 Fiorello et al. Sep 2010 A1
20100237709 Hall et al. Sep 2010 A1
20100250497 Redlich et al. Sep 2010 A1
20100259108 Giler et al. Oct 2010 A1
20100259110 Kurs et al. Oct 2010 A1
20100264747 Hall et al. Oct 2010 A1
20100277121 Hall et al. Nov 2010 A1
20100282057 Rapp et al. Nov 2010 A1
20100291816 Arvidsson Nov 2010 A1
20100308939 Kurs Dec 2010 A1
20110042476 McAlister Feb 2011 A1
20110043047 Karalis et al. Feb 2011 A1
20110043048 Karalis et al. Feb 2011 A1
20110043049 Karalis et al. Feb 2011 A1
20110048374 McAlister Mar 2011 A1
20110061280 Emde et al. Mar 2011 A1
20110083574 LeVan et al. Apr 2011 A1
20110095618 Schatz et al. Apr 2011 A1
20110263504 Cerami et al. Oct 2011 A1
20110265677 Hummel et al. Nov 2011 A1
20110283910 Moore Nov 2011 A1
20120006217 Anderson Jan 2012 A1
20120012019 Harding Jan 2012 A1
20120029765 Sheffer et al. Feb 2012 A1
20120042800 McCann et al. Feb 2012 A1
20120086284 Capanella et al. Apr 2012 A1
20120086867 Kesler et al. Apr 2012 A1
20120091794 Fiorello et al. Apr 2012 A1
20120091795 Fiorello et al. Apr 2012 A1
20120091796 Kesler et al. Apr 2012 A1
20120091797 Kesler et al. Apr 2012 A1
20120091819 Kulikowski et al. Apr 2012 A1
20120091820 Campanella et al. Apr 2012 A1
20120091949 Campanella et al. Apr 2012 A1
20120091950 Campanella et al. Apr 2012 A1
20120095619 Pack et al. Apr 2012 A1
20120112531 Kesler et al. May 2012 A1
20120112532 Kesler et al. May 2012 A1
20120112534 Karalis et al. May 2012 A1
20120112535 Karalis et al. May 2012 A1
20120112536 Karalis et al. May 2012 A1
20120112538 Kesler et al. May 2012 A1
20120112691 Kurs et al. May 2012 A1
20120113575 Uy et al. May 2012 A1
20120119569 Karalis et al. May 2012 A1
20120119575 Kurs et al. May 2012 A1
20120119576 Kesler et al. May 2012 A1
20120119698 Karalis et al. May 2012 A1
20120153732 Kurs et al. Jun 2012 A1
20120153733 Schatz et al. Jun 2012 A1
20120153734 Karalis et al. Jun 2012 A1
20120153735 Karalis et al. Jun 2012 A1
20120153736 Karalis et al. Jun 2012 A1
20120153737 Karalis et al. Jun 2012 A1
20120153738 Karalis et al. Jun 2012 A1
20120153893 Stewart et al. Jul 2012 A1
20120174809 Stewart et al. Jul 2012 A1
20120184338 Kesler et al. Jul 2012 A1
20120185115 Dean Jul 2012 A1
20120223573 Schatz et al. Sep 2012 A1
20120228952 Hall et al. Sep 2012 A1
20120228953 Kesler et al. Sep 2012 A1
20120228954 Kesler et al. Sep 2012 A1
20120235501 Kesler et al. Sep 2012 A1
20120235502 Kesler et al. Sep 2012 A1
20120235503 Kesler et al. Sep 2012 A1
20120235504 Kesler et al. Sep 2012 A1
20120235505 Karalis et al. Sep 2012 A1
20120235566 Karalis et al. Sep 2012 A1
20120235567 Karalis et al. Sep 2012 A1
20120235633 Kesler et al. Sep 2012 A1
20120235634 Hall et al. Sep 2012 A1
20120239117 Kesler et al. Sep 2012 A1
20120242159 Lou et al. Sep 2012 A1
20120242225 Karalis et al. Sep 2012 A1
20120248886 Kesler et al. Oct 2012 A1
20120248887 Kesler et al. Oct 2012 A1
20120248888 Kesler et al. Oct 2012 A1
20120248981 Karalis et al. Oct 2012 A1
20120256494 Kesler et al. Oct 2012 A1
20120280765 Kurs et al. Nov 2012 A1
20120299708 Guyon et al. Nov 2012 A1
20120313449 Kurs et al. Dec 2012 A1
20120313742 Kurs et al. Dec 2012 A1
20130014633 Diaz Jan 2013 A1
20130057364 Kesler et al. Mar 2013 A1
20130085739 Booch et al. Apr 2013 A1
20130085740 Booch et al. Apr 2013 A1
20130154389 Kurs et al. Jul 2013 A1
20130175875 Kurs et al. Jul 2013 A1
20130200716 Kesler et al. Aug 2013 A1
20130276746 McAlister Oct 2013 A1
20130278073 Kurs et al. Oct 2013 A1
20130278074 Kurs et al. Oct 2013 A1
20130278075 Kurs et al. Oct 2013 A1
20130300353 Kurs et al. Nov 2013 A1
20130307349 Hall et al. Nov 2013 A1
20130334892 Hall et al. Dec 2013 A1
20140007756 Diaz Jan 2014 A1
20140026775 Papillon Jan 2014 A1
20140048037 McAlister Feb 2014 A1
20140053750 Lownds et al. Feb 2014 A1
20140084703 Hall et al. Mar 2014 A1
20140103624 Breed Apr 2014 A1
20140159652 Hall et al. Jun 2014 A1
20140175898 Kurs et al. Jun 2014 A1
20140225449 Kurs Aug 2014 A1
20140263697 McAlister Sep 2014 A1
20140283597 Zheng et al. Sep 2014 A1
20140312706 Fiorello et al. Oct 2014 A1
20140312707 Fiorello et al. Oct 2014 A1
20140345563 McAlister Nov 2014 A1
20140361627 Kurs et al. Dec 2014 A1
20140379304 Anderson Dec 2014 A1
20150000509 Current Jan 2015 A1
20150007740 Guyon et al. Jan 2015 A1
20150013560 Schlenter et al. Jan 2015 A1
20150069831 Kesler et al. Mar 2015 A1
20150119273 Goldstein et al. Apr 2015 A1
20150123484 Kurs et al. May 2015 A1
20150164171 Margetis et al. Jun 2015 A1
20150197007 Pack et al. Jul 2015 A1
20150219425 Beckman Aug 2015 A1
20150220157 Marggraff et al. Aug 2015 A1
20150236546 Kesler et al. Aug 2015 A1
20150239932 Cerami et al. Aug 2015 A1
20150255994 Kesler et al. Sep 2015 A1
20150268365 Djikpesse et al. Sep 2015 A1
20150270719 Kurs et al. Sep 2015 A1
20150347480 Smart Dec 2015 A1
20150357831 Fiorello et al. Dec 2015 A1
20150361877 Gulen Dec 2015 A1
20160003621 Koenig et al. Jan 2016 A1
20160028243 Schatz et al. Jan 2016 A1
20160043571 Kesler et al. Feb 2016 A1
20160087687 Kesler et al. Mar 2016 A1
20160108720 Teowee et al. Apr 2016 A1
20160120948 Basile May 2016 A1
20160168199 Brines et al. Jun 2016 A1
20160197489 Kurs et al. Jul 2016 A1
20160209194 Schill, Jr. Jul 2016 A1
20160237794 Maxted Aug 2016 A1
20160301253 Kurs et al. Oct 2016 A1
20160336812 Fiorello et al. Nov 2016 A1
20160362015 Fiorello et al. Dec 2016 A1
20170002731 Wei Jan 2017 A1
20170049177 Margetis et al. Feb 2017 A1
20170053736 Hall et al. Feb 2017 A9
20170053737 Kurs Feb 2017 A1
20170062124 Hall et al. Mar 2017 A9
20170123087 Papillon et al. May 2017 A1
20170133886 Kurs et al. May 2017 A1
20170153091 Diaz Jun 2017 A1
20170205246 Koenig et al. Jul 2017 A1
20170232066 Cerami et al. Aug 2017 A1
20170251096 Koepke Aug 2017 A1
20170263374 Schatz et al. Sep 2017 A1
20170286654 Nicoll Oct 2017 A1
20170300690 Ladnai et al. Oct 2017 A1
20170302685 Ladnai et al. Oct 2017 A1
20170328696 Muller Nov 2017 A1
20170346345 Kurs et al. Nov 2017 A1
20180007014 Neal Jan 2018 A1
20180045498 Teowee et al. Feb 2018 A1
20180058823 Diaz Mar 2018 A1
20180099731 Beckman Apr 2018 A1
20180122567 Hall et al. May 2018 A1
20180124080 Christodorescu et al. May 2018 A1
20180173319 Marggraff et al. Jun 2018 A1
20180206579 Margetis et al. Jul 2018 A1
20180227320 Ladnai et al. Aug 2018 A1
20180268119 Nicoll Sep 2018 A1
20180276261 Smart Sep 2018 A1
20180276379 Ladnai et al. Sep 2018 A1
20180276380 Ladnai et al. Sep 2018 A1
20180279020 Kuiper Sep 2018 A1
20180330070 Nicoll Nov 2018 A1
20190012488 Wang et al. Jan 2019 A1
20190023392 Micros Jan 2019 A1
20190049226 Liebenberg Feb 2019 A1
20190080078 Teal Mar 2019 A1
20190080102 Teal Mar 2019 A1
20190081873 Kraft Mar 2019 A1
20190081928 Teal Mar 2019 A1
20190081962 Teal Mar 2019 A1
20190081963 Waghorn Mar 2019 A1
20190081976 Kraft Mar 2019 A1
20190081983 Teal Mar 2019 A1
20190179418 Marggraff et al. Jun 2019 A1
20190257963 Papillon et al. Aug 2019 A1
20190258800 Ladnai et al. Aug 2019 A1
20190265064 Koenig et al. Aug 2019 A1
20190278760 Smart Sep 2019 A1
20190346243 Fesshaie et al. Nov 2019 A1
20190348865 Kurs et al. Nov 2019 A1
20190368321 Eitschberger Dec 2019 A1
20200014666 Neal Jan 2020 A1
20200030412 Basile Jan 2020 A1
20200076837 Ladnai et al. Mar 2020 A1
20200200516 Zemla Jun 2020 A1
Foreign Referenced Citations (25)
Number Date Country
5634076 Aug 2011 JP
2001092812 Dec 2001 WO
2005052498 Jun 2005 WO
2006050542 May 2006 WO
2006076777 Jul 2006 WO
2006094358 Sep 2006 WO
2007124538 Nov 2007 WO
2007124539 Nov 2007 WO
2008078288 Jul 2008 WO
2009143585 Dec 2009 WO
010036980 Apr 2010 WO
2010085837 Aug 2010 WO
2010093997 Aug 2010 WO
2011046907 Apr 2011 WO
2011095730 Aug 2011 WO
2012089854 Jul 2012 WO
2013093300 Jun 2013 WO
2013127241 Sep 2013 WO
2013142840 Sep 2013 WO
2015187396 Oct 2015 WO
2016183600 May 2016 WO
2017045022 Mar 2017 WO
2018231435 Dec 2018 WO
20190145598 Aug 2019 WO
2019173601 Sep 2019 WO
Non-Patent Literature Citations (6)
Entry
International Search Report and Written Opinion of International Application No. PCT/EP2021/015904 Dated Oct. 20, 2021, 7 pages.
NTC Thermistor Voltage Divider Temperature, 4 pages.
Volk, Karl R., “Using thermistors in temperature-tracking power supplies”, Aug. 2, 2001; EDN, 14 pages.
Hofmann, Heath et al., “Adaptive piezoelectric energy harvesting circuit for wireless remote power supply”, Sep. 2022; IEEE Transactions on Power Electronics, vol. 17, No. 5; 9 pages.
European search report, application No. EP 21 76 3931, Jan. 22, 2024.
European search opinion, application No. EP 21 736 3939, Jan. 22, 2024.
Related Publications (1)
Number Date Country
20230072419 A1 Mar 2023 US