This invention relates to the field of self-contained underwater breathing systems or SCUBA equipment, and more specifically to dive suits with integrated breathing and buoyancy control systems.
The first commercially successful scuba equipment was the Aqualung twin hose open circuit design developed by Emile (Gagnan and Jacques-Yves Cousteau in 1942. Present day scuba equipment is similar to this original design except that virtually all modern scuba equipment uses a first stage pressure regulator positioned at the top end of a back mounted diving cylinder with a small second stage regulator held in the teeth of the diver. Both the original Aqualung equipment and modern day scuba gear employ large, relatively heavy metal or composite diving cylinders that the diver carries on his back, usually in conjunction with a buoyancy control apparatus.
These diving cylinders or tanks are heavy, usually at least 25-30 lbs., bulky and uncomfortable to wear out of the water. The standard diving cylinder is known in the trade as an “aluminum 80” as it contains 80 cubic feet of air at approximately 3000 psi. Women, being of smaller stature, find these tanks especially difficult to handle. Diving cylinders of this type are particularly problematical for certain specialize types of diving such as cave diving or wreck diving in which the diver must often maneuver through tight openings. This type of bulky cylinder can easily become caught in such small openings and represents a threat to the safety of the diver. In addition, the concentration of weight in the diving cylinder makes it especially difficult to maneuver when the diver is not in the water.
Various designs have been attempted to address some of these problems:
U.S. Pat. No. 7,156,094, issued to Chornyj, is directed to a breathing apparatus and pressure vessels therefore. The garment is a wearable garment with a plurality of compartments disposed about the garment to receive air storage vessels along with the necessary regulators and connecting hoses so that the user may receive an air supply from the storage vessels. The vest apparatus comprises a series of high pressure vessels that are interconnected and contained within a bag. Pressure monitoring sensors and alarms are also included. The pressure vessels are made of a non-metal material in order to reduce the weight and may be capable of sustaining pressures in the range of 4500-7500 PSI. The non-metal material is a carbon fiber epoxy material with a rubber or nylon coating on the inner surface and a second rubber or nylon coating on the outer surface thereof. The shape of the vessels may be a traditional cylindrical shape, but in this case they are made more elliptical so as to more closely fit the user.
U.S. Pat. No. 6,513,522, issued to Izuchukwu et al. is directed to a wearable storage system for pressurized fluids and may be used as part of scuba diving equipment and other portable, pressurized oxygen supplies for various applications. In two embodiments of interest are seen wherein a vest includes front panel portions along with a back panel portion that includes a pressure vessel and interconnected chambers. Appropriate valves and regulators are also described.
U.S. Pat. No. 5,127,399, issued to Scholley is directed to flexible containers for compressed gases which may be carried on a person for various applications including diving. Conventional containers for this purpose are normally cylindrical in shape and usually made of steel or aluminum and thus are cumbersome to wear and relatively heavy in weight. The containers described in this patent are flexible and adaptable to be worn over or with over garments, and thus more convenient.
U.S. Pat. No. 3,428,961, issued to Schueller is directed an emergency respiration apparatus and is simply a lightweight self-contained unit that supplies pressurized breathable gas to be incorporated into a vest or other garment for use in hazardous work areas.
U.S. Pat. No. 65,760, issued to McKeen is directed a diving apparatus and again shows a suit-like garment that may be pressurized and utilized in diving operations. The important embodiments are seen in
It is an objective of the present invention to provide a lightweight, compact, dive suit for scuba divers that integrates a breathing system into the suit. It is a further objective to provide such a system with an integrated buoyancy control unit. It is a still further objective of the invention to use polymeric pressure vessels that will not explode when exposed to heat, cold or crushing force. It is yet a further objective to provide pressure vessels that will dissipate pressure in a controlled manner. It is another objective of the present invention to provide a vessel manifold that conforms to the diver's back for maximum comfort. Finally, it is an objective to provide a system that can be rapidly filled, is durable, and is inexpensive to produce.
While some of the objectives of the present invention are disclosed in the prior art, none of the inventions found include all of the requirements identified.
The present invention addresses all of the deficiencies of prior art integrated dive suit inventions and satisfies all of the objectives described above.
(1) An integrated dive suit providing the desired features may be constructed from the following components. A dive suit is provided. The dive suit is formed of flexible material and shaped to fit about a diver's body. At least one flexible pressure vessel is provided. The vessel has a first end and a second end. Each of the first and second ends has an attached section of flexible conduit. Each of the sections of flexible conduit is attached to either of a sealing fitting, an inlet fitting, another section of flexible conduit attached to another vessel or a manifold. The at least one pressure vessel and the sections of flexible conduit are encased in high strength fiber material. The at least one pressure vessel is wrapped with a high strength ballistic ribbon material. A manifold is provided. The manifold is connected to the section of flexible conduit connected to the at least one pressure vessel, and provides connections for a high pressure regulator and an air fill source.
A high pressure regulator, a high pressure hose connected to the high pressure regulator, a low pressure regulator connected to the high pressure hose and a mouthpiece connected to the low pressure regulator are provided. A high pressure regulator manages vessel pressure ranging from approximately 0-12,000 psi. Low pressure regulator manages pressures of approximately 100-150 psi. A hydrodynamic pressure vessel container is provided. The container is formed of resilient material, and is sized and shaped to accommodate the at least one pressure vessel, the sections of flexible conduit and the manifold. The hydrodynamic container is integrally attached to the dive suit, sized and shaped to present a minimized cross-sectional area for a diver using the dive suit. The container has openings sized and shaped to accommodate passage of at least one connecting hose and connection to the air fill source.
(2) In a variant of the invention, the pressure vessel container includes at least one flexible joint.
(3) In another variant, the at least one pressure vessel further includes a weight member.
(4) In still another variant, the weight member includes metallic overbrading of the at least one pressure vessel.
(5) In yet another variant, the weight member includes a contoured metallic fitting for the at least one pressure vessel.
(6) In a further variant, a pressure transducer is provided. The pressure transducer detects pressure levels within the at least one pressure vessel and includes a wireless signal transmission mechanism.
(7) In still a further variant, a remotely mounted pressure display device is provided. The display device receives wireless signals from the pressure transducer and displays a pressure reading.
(8) In yet a further variant, the pressure display device further includes additional diving information display features. The features include any of depth gauge, compass, timer, gas mixture or dive table information.
(9) In another variant of the invention, a buoyancy control device is provided. The buoyancy control device includes an inflatable bladder, a low pressure connection to the high pressure regulator, an inlet valve and an exhaust valve.
(10) In still another variant, the buoyancy control device is formed as a vest worn over the integrated dive suit and removably connected to the high pressure regulator.
(11) In yet another variant, the inflatable bladder includes a flexible cell airpark.
(12) In a further variant, the buoyancy control device includes at least one flexible joint.
(13) In still a further variant, the buoyancy control device includes first side and second side portions and an integrated air transfer coupler. The coupler balances air levels between the first and second side portions.
(14) In yet a further variant, the at least one pressure vessel is located in a dorsal portion of the dive suit.
(15) In another variant of the invention, the pres at least one pressure vessel is located in a leg portion of the dive suit.
(16) In still another variant, the at least one pressure vessel further includes a tube coiled about the weight member.
(17) In yet another variant, the at least one pressure vessel includes any of an elongated cylindrical shape, an ovoid shape or a spherical shape.
(18) In a further variant, the at least one pressure vessel includes a tube coiled and stacked in a pyramidal shape.
(19) In still a further variant, the high strength fiber material is selected from the group consisting of: rayon, nylon, glass or Kevlar® (aramid) fiber.
(20) In yet a further variant, the high strength ballistic ribbon material is selected from the group consisting of: prepreg carbon fiber or prepreg glass fiber.
(21) In another variant of the invention, the manifold includes a member of flexible material. The member mounts at least one connection for the section of flexible conduit connected to the at least one pressure vessel, a connection for the high pressure regulator and the connection for the air fill source, The flexible member permits the manifold to conform to a back of a diver.
(22) In still another variant, the manifold further includes an integral high pressure regulator.
(23) In yet another variant, the high pressure regulator further includes a second connection for a high pressure hose. The second connection provides an emergency air source for a second diver.
(24) In a further variant, the manifold further includes an overpressure rupture fitting.
(25) In still a further variant, the at least one pressure vessels includes an overpressure rupture fitting.
(26) In yet a further variant, the at least one polymeric pressure vessel is formed as seamless cylindrical body that have semi-spherical ends. Each of the ends has a central opening connected to the sections of flexible conduit.
(27) In another variant of the invention, the at least one polymeric pressure vessel are formed as a pair of two part shells. The shells are welded together and reinforced with a two part ring assembly.
(28) In still another variant, the at least one polymeric pressure vessel is formed as an elongated tube with reduced diameter ends for connection to either of coupling, inlet or sealing fittings.
(29) In yet another variant, the at least one polymeric pressure vessel is formed as an elongated, corrugated tube with reduced diameter ends for connection to either of coupling, inlet or sealing fittings.
(30) In a further variant, the integrated dive suit further includes at least one weight pocket. The weight pocket includes a weight reservoir for pelletized weights, a downward facing weight release flap and a control apparatus for opening and closing the flap.
(31) In still a further variant, the integrated dive suit further includes an auxiliary air pack. The auxiliary air pack includes at least one flexible polymeric pressure vessel, a high pressure regulator connected to the at least one pressure vessel, a high pressure hose connected to the high pressure regulator, a low pressure regulator connected to the high pressure hose, a mouthpiece connected to the low pressure regulator, and a hydrodynamic pressure vessel container. The container is sized and shaped to contain the at least one pressure vessel and to be worn about the waist of a diver while presenting a minimal cross-sectional area.
(32) In yet a further variant, the integrated dive suit further includes a concentrator. The concentrator includes a compressor. The compressor has a rotational power source, a low pressure input and a high pressure output. At least one concentrator polymeric pressure vessel is provided. The pressure vessel is fluidly connected to the high pressure output. A high pressure regulator is provided. The regulator is fluidly connected to the pressure vessel. A high pressure connection is provided. The high pressure connection is fluidly connected to the high pressure regulator and connectable to the inlet fitting.
(33) In another variant of the invention, the concentrator further includes an inlet air filter and a pressure gauge. The pressure gauge measures pressure in the at least one concentrator pressure vessel. A shut-off valve is provided. The shut-off valve controls the high pressure connection.
(34) In still another variant, the at least one concentrator pressure vessel is formed as a seamless cylindrical body that has semi-spherical ends, each of the ends has a central opening connected to the sections of flexible conduit.
(35) In yet another variant, the at least one concentrator pressure vessel is formed as a pair of two part shells. The shells are welded together and reinforced with a two part ring assembly.
(36) In a further variant, the at least one concentrator pressure vessel is formed as an elongated, tube with reduced diameter ends for connection to either of coupling, inlet and sealing fittings.
(37) In still a further variant, the at least one concentrator pressure vessel is formed as an elongated, corrugated tube with reduced diameter ends for connection to either of coupling, inlet or sealing fittings.
(38) In yet another variant, the at least one flexible polymeric pressure vessel is formed as a seamless cylindrical body that has semi-spherical ends. Each of the ends has a central opening connected to the sections of flexible conduit. The conduit is connected to the manifold. The manifold is located to fit adjacent a spine of a diver with the at least one pressure vessel extending laterally from it.
(39) In another variant, the at least one flexible polymeric pressure vessel is formed as a seamless cylindrical body that has semi-spherical ends. Each of the ends has a central opening connected to one of the sections of flexible conduit. The conduit is connected to the manifold. The manifold is located to fit across shoulders of a diver with the at least one pressure vessel extending downwardly from it.
(40) In a final variant, an integrated buoyancy control device includes a buoyancy control vest. The vest is sired and shaped to fit over a conventional dive suit and has an internal air bladder, an inflator valve and an exhaust valve. The inflator valve connects to a low pressure hose. At least one flexible polymeric pressure vessel is provided. The vessel has a first end and a second end. Each of the first and second ends has an attached section of flexible conduit. Each of the sections of flexible conduit is attached to either a sealing fitting, an inlet fitting, another section of flexible conduit attached to another vessel or a manifold. The at least one pressure vessel and the sections of flexible conduit are encased in high strength fiber material. The at least one pressure vessel is wrapped with a high strength ballistic ribbon material.
A manifold is provided. The manifold is connected to the section of flexible conduit connected to the at least one pressure vessel and provides connections for a high pressure regulator and an air fill source. A high pressure regulator is provided. A high pressure hose is connected to the high pressure regulator. A low pressure regulator is connected to the high pressure hose and a mouthpiece is connected to the low pressure regulator. A pressure gauge is connected to the at least one pressure vessel. A hydrodynamic pressure vessel container is provided. The container is formed of resilient material and is sized and shaped to accommodate the at least one pressure vessel, the sections of flexible conduit and the manifold. The hydrodynamic container is integrally attached to the buoyancy control vest. The container is sized and shaped to present a minimized cross-sectional area for a diver using the vest. The container has openings sized and shaped to accommodate passage of at least one connecting hose and connection to the air fill source.
An appreciation of the other aims and objectives of the present invention and an understanding of it may be achieved by referring to the accompanying drawings and the detailed description of a preferred embodiment.
(1)
As illustrated in
(2) In a variant of the invention, as illustrated in
(3) In another variant, as illustrated in
(4) In still another variant, as illustrated in
(5) In yet another variant, as illustrated in
(6) In a further variant, as illustrated in
(7) In still a further variant, a remotely mounted pressure display device 130 is provided. The display device 130 receives wireless signals (not shown) from the pressure transducer 118 and displays a pressure reading 138.
(8) In yet a further variant, as illustrated in
(9) In another variant of the invention, as illustrated in
(10) In still another variant, the buoyancy control device 166 is formed as a vest 186 worn over the integrated dive suit 10 and removably connected to the high pressure regulator 62.
(11) In yet another variant, the inflatable bladder 170 includes a flexible cell airpark 190.
(12) In a further variant, the buoyancy control device 166 includes at least one flexible joint 194.
(13) In still a further variant, the buoyancy control device 166 includes first side 198 and second side 202 portions and an integrated air transfer coupler 206. The coupler 206 balances air levels between the first 198 and second 202 side portions.
(14) In yet a further variant. As illustrated in
(15) In another variant of the invention, as illustrated in
(16) In still another variant, as illustrated in
(17) In yet another variant, as illustrated in
(18) In a further variant, as illustrated in
(19) In still a further variant, as illustrated in
(20) In yet a further variant, as illustrated in
(21) In another variant of the invention, as illustrated in
(22) In still another variant, as illustrated in
(23) In yet another variant, the high pressure regulator 62 further includes a second connection 262 for a high pressure hose 70. The second connection 262 provides an emergency air source (not shown) for a second diver (not shown).
(24) In a further variant, the manifold 46 further includes an overpressure rupture fitting 274.
(25) In still a further variant, as illustrated in
(26) In yet a further variant, as illustrated in
(27) In another variant of the invention, as illustrated in
(28) In still another variant, as illustrated in
(29) In yet another variant, as illustrated in
(30) In a further variant, as illustrated in
(31) In still a further variant, as illustrated in
(32) In yet a further variant, as illustrated in
(33) In another variant of the invention, the concentrator 350 further includes an inlet air filter 378 and a pressure gauge 382. The pressure gauge 382 measures pressure in the at least one concentrator pressure vessel 370. A shut-off valve 386 is provided. The shut-off valve 386 controls the high pressure connection 374.
(34) In still another variant, as illustrated in
(35) In yet another variant, as illustrated in
(36) In a further variant, as illustrated in
(37) In still a further variant, as illustrated in
(38) In yet another variant, as illustrated in
(39) In another variant, as illustrated in
(40) In a final variant, as illustrated in
A manifold 46 is provided. The manifold 46 is connected to the section of flexible conduit 38 connected to the at least one pressure vessel 26 and provides connections 58 for a high pressure regulator 62 and an air fill source 66. A high pressure regulator 62 is provided. A high pressure hose 70 is connected to the high pressure regulator 62. A low pressure regulator 74 is connected to the high pressure hose 70 and a mouthpiece 78 is connected to the low pressure regulator 74. A pressure gauge 334 is connected to the at least one pressure vessel 26. A hydrodynamic pressure vessel container 82 is provided. The container 82 is formed of resilient material 86 and is sized and shaped to accommodate the at least one pressure vessel 26, the sections of flexible conduit 38 and the manifold 46. The hydrodynamic container 82 is integrally attached to the buoyancy control vest 310. The container 82 is sized and shaped to present a minimized cross-sectional area 28 for a diver 16 using the vest 310. The container 82 has openings sized and shaped to accommodate passage of at least one connecting hose 94 and connection 98 to the air fill source 66.
The integrated dive suit 10 has been described with reference to particular embodiments. Other modifications and enhancements can be made without departing from the spirit and scope of the claims that follow.
The instant application claims priority and incorporates by reference the disclosure thereof in its entirety from U.S. Provisional Application Ser. No. 61/733,282 filed Dec. 4, 2012.
Number | Date | Country | |
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61733282 | Dec 2012 | US |