It should be noted that some details of the FIGS. have been simplified and are drawn to facilitate understanding of the inventive embodiments rather than to maintain strict structural accuracy, detail, and scale. It should also be noted that not all manufacturing steps are illustrated, as the general methods of semiconductor manufacturing are well known.
Reference will now be made in detail to the present embodiments (exemplary embodiments) of the present teachings, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
Embodiments relate generally to voltage converter structures including a diffused metal oxide semiconductor (DMOS) field effect transistors (FET). Embodiments can include the combination of, for example, lateral N-channel DMOS (NDMOS) devices, quasi vertical DMOS (QVDMOS) devices, FETs with isolated bodies from the substrate, etc., combined with Schottky diodes on a single semiconductor die. The Schottky diode can be integrated into a cell of the various DMOS devices by forming an N-type area in the P-body region of the DMOS device.
It will be understood that the embodiments below describe the formation of DMOS devices with integrated Schottky diodes. It will also be understood that while general manufacturing information is included, semiconductor manufacturing techniques are well known and can be tailored to the specific processes being used. It will also further be understood that while the Schottky diodes are shown integrated in a cell of the voltage converter, the Schottky diodes do not have to be integrated with every cell. For example, for 30V FETs a Schottky cell can be integrated in every fifth FET cell. In addition, a cell as used herein can include two DMOS with or without a Schottky diode integrated therein.
The JBS 25 can include a Schottky metal 253 formed over the N2 region 260, where the N2 region 260 can be formed over the HVNW 210. The Schottky metal 253 can form the anode 280 of the JBS 25. The Schottky metal 253 can include, for example, Ti, Co, Pt, etc. These metals are in intimate contact with the silicon and form the metal silicides TiSi2, CoSi2, PtSi2, etc. and combinations thereof with the appropriate temperature operation(s). It will be appreciated that Schottky metals other than those listed can be used. As shown in
The lateral NDMOS 30 can include the P-type substrate 200 and the HVNW layer 210. A P2 well 220, a P1 well 215, and an N1 well 225 can be formed into the HVNW layer 210. These wells can have approximately the same depth from the surface of substrate 200. A shallow P+ well 250 can be formed in the P2 well 220. The P+ well 250 can include a depth of about ≦0.25 μm and a concentration of about >1×1019/cm3. A shallow N+ well 245 can be formed in the P1 well 215. The N+ well 245 can include a depth of about ≦0.25 μm and a concentration of about >1×1019/cm3). An N1 well 225 can be formed adjacent to the P1 well 215. In the N1 well 225, an N-type double diffused drain (NDDD) 230 can be formed and in the NDDD 230, an N+ well 235 can be formed.
The Schottky metal 253 can act as a source electrode 255 over the N+ well 245 and as a body contact 285 over the P+ well 250/P2 well 220. As a drain electrode 265, the same conductor material can be used for the source 255 and anode 280 and body 285. The drain electrode 265 can also act as the cathode terminal for the JBS 25. Over a portion of the N+ well 245, the P1 well 215 and the N1 well 225, e.g., a polysilicon gate 240 can be formed. The polysilicon gate can have a thickness of about 0.1 to about 1.0 μm. It will be appreciated that the simplification of the figures is such that the N+ is not necessarily under the polysilicon, and instead there can be an NLDD region under the polysilicon.
The N1 well 225 and the N2 region 260 can have a peak concentration of between about 1E15 and about 1E18 with a peak at a surface of the device (e.g. at a depth of about 0.0 μm) to about 1.0 μm. The N1 well 225, the N2 region 260, and the HVNW 210 layer can have the same or different doping concentrations depending on process requirements. Similarly, the P1 well 215 and the P2 well 220 can have a peak concentration between about 1E15 and about 1E18 with a peak at a depth of about 0.0 μm to about 1.0 μm. Similar to the N1 well 225, the HVNW 210, and the N2 region 260, P1 well 215 and P2 well 220 can have the same or different doping concentrations.
As shown in
As shown in
The various widths of the wells (e.g., P1, P2, N1, N2, etc.) can be adjusted to meet various processing and voltage requirements. For example, the width of the N2 region 260 can be adjusted to provide the desired voltage on (VON) and breakdown voltage (VBV) characteristics. As discussed above, the JBS 25 can be integrated into every lateral NDMOS cell, but it does not have to be. If not integrated in a lateral NDMOS cell, then P2 220 can be a single continuous well as are N1 225, NDDD 230, and N+ 235.
As shown in
The QVDMOS 30 can include the P-type substrate 300, the NBL 305, and the HVNW layer 310. Into the HVNW layer 310, a P2 well 320, a P1 well 315, and an N1 well 325 can be formed. These wells can have approximately the same depth from the surface of the circuit side 302 of semiconductor substrate 300. In the P2 well 320 a P+ well 350 can be formed and in the P1 well 315 an N+ well 345 can be formed. Adjacent to the P1 well 315, an N1 well 325 can be formed. Adjacent to the N1 well 325, another P1 well 317 can be formed. In the P1 well 317, an additional N+ well 335 and a P+ well 340 can be formed. Another source electrode 353 and a body electrode 385 can be formed over N+ well 335 and P+ well 340. The electrode material 338 can be the same as the Schottky metal 355.
Adjacent to the P1 well 317 and the P+ well 340, a shallow trench isolation (STI) region can be formed. The isolation can alternatively be various oxide isolation techniques, for example, local oxidation of silicon (LOCOS), poly buffered LOCOS, etc. The STI region can also be adjacent to N+ well 370, i.e., between the P1 well 317/the P+well 340 and the N+ well 370. Over the N+ well 370 a drain electrode 375 can be formed. In alternative embodiments (not shown) additional N-type diffusions regions can be formed under the drain electrode 375.
The Schottky metal 355 can act as a source electrode 353 over the N+ well 345 and as a body 385 over the P+ well 350/P2 well 320. As a drain electrode 375, the same conductor material can be used to form the source 353 and anode 380. The drain electrode 375 can act as the cathode terminal for the JBS 25. Over a portion of the P1 well 315, the N1 well 325, and P1 315, e.g., a polysilicon gate 360 can be formed. The polysilicon gate can have a thickness of about 0.1 to about 1.0 μm. It will be appreciated that the simplification of the figures is such that the N+ is not necessarily under the polysilicon, and instead there can be an NLDD region under the polysilicon. Another source electrode 353 can be formed over the N+ well 335, and another body electrode can be formed over the P+ well 340.
The N1 well 325, the HVNW 310, and the N2 region 365 can have a peak concentration of between about 1E15 and about 1E18 cm-3 with a peak at a surface of the device (e.g. at a depth of about 0.0 μm) to about 1.0 μm. The N1 well 325, the N2 region 365, and the HVNW 310 layer can have the same or different doping concentrations depending on process requirements. Similarly, the P1 well 315, P1 well 317 and the P2 well 320 can have a peak concentration between about 1E15 and about 1E18 cm-3 with a peak at a depth of about 0.0 μm to about 1.0 μm. Similar to the N1 well 325, the HVNW 310, and the N2 region 365, the P1 well 315/317 and P2 well 320 can have the same or different doping concentrations. It will be appreciated that P1 can be the same as P2, such that P1 is large enough to span P1 and P2.
As shown in
As shown in
The various widths of the wells (e.g., P1, P2, N1, N2, etc.) can be adjusted to meet various processing and voltage requirements. For example, the width of the N2 region 365 can be adjusted to provide desired voltage on (VON) and breakdown voltage (VBV) characteristics. As discussed above, the JBS 25 can be integrated into every QVDMOS 30 cell, but it does not have to be. If not integrated in a QVDMOS cell, then P2 320 can be a single continuous well. N+ 370 can be further isolated by another STI. For example, with another STI on the right side of 370, then another source/body/gate similar to 385/353/360 but mirrored through the center of 375 can be provided.
In
It will be evident to one of ordinary skill in the art that the processes and resulting structures previously described can be modified to form various semiconductor device features having different patterns, widths, and/or materials using a single mask step. Exemplary methods and resulting structures are described below.
Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the present teachings are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements. Moreover, all ranges disclosed herein are to be understood to encompass any and all sub-ranges subsumed therein. For example, a range of “less than 10” can include any and all sub-ranges between (and including) the minimum value of zero and the maximum value of 10, that is, any and all sub-ranges having a minimum value of equal to or greater than zero and a maximum value of equal to or less than 10, e.g., 1 to 5. In certain cases, the numerical values as stated for the parameter can take on negative values, in this case, the example value of range stated as “less that 10” can assume negative values, e.g. −1, −2, −3, −10, −20, −30, etc.
While the present teachings have been illustrated with respect to one or more implementations, alterations and/or modifications can be made to the illustrated examples without departing from the spirit and scope of the appended claims. In addition, while a particular feature of the present disclosure may have been described with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular function. Furthermore, to the extent that the terms “including,” “includes,” “having,” “has,” “with,” or variants thereof are used in either the detailed description and the claims, such terms are intended to be inclusive in a manner similar to the term “comprising.” The term “at least one of” is used to mean one or more of the listed items can be selected. As used herein, the term “one or more of” with respect to a listing of items such as, for example, A and B or A and/or B, means A alone, B alone, or A and B. The term “at least one of” is used to mean one or more of the listed items can be selected. Further, in the discussion and claims herein, the term “on” used with respect to two materials, one “on” the other, means at least some contact between the materials, while “over” means the materials are in proximity, but possibly with one or more additional intervening materials such that contact is possible but not required. Neither “on” nor “over” implies any directionality as used herein. The term “conformal” describes a coating material in which angles of the underlying material are preserved by the conformal material. The term “about” indicates that the value listed may be somewhat altered, as long as the alteration does not result in nonconformance of the process or structure to the illustrated embodiment. Finally, “exemplary” indicates the description is used as an example, rather than implying that it is an ideal. Other embodiments of the present teachings will be apparent to those skilled in the art from consideration of the specification and practice of the methods and structures disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the present teachings being indicated by the following claims.
Terms of relative position as used in this application are defined based on a plane parallel to the conventional plane or working surface of a wafer or substrate, regardless of the orientation of the wafer or substrate. The term “horizontal” or “lateral” as used in this application is defined as a plane parallel to the conventional plane or working surface of a wafer or substrate, regardless of the orientation of the wafer or substrate. The term “vertical” refers to a direction perpendicular to the horizontal. Terms such as “on,” “side” (as in “sidewall”), “higher,” “lower,” “over,” “top,” and “under” are defined with respect to the conventional plane or working surface being on the top surface of the wafer or substrate, regardless of the orientation of the wafer or substrate. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
Terms of relative position as used in this application are defined based on a plane parallel to the conventional plane or working surface of a wafer or substrate, regardless of the orientation of the wafer or substrate. The term “horizontal” or “lateral” as used in this application is defined as a plane parallel to the conventional plane or working surface of a wafer or substrate, regardless of the orientation of the wafer or substrate. The term “vertical” refers to a direction perpendicular to the horizontal. Terms such as “on,” “side” (as in “sidewall”), “higher,” “lower,” “over,” “top,” and “under” are defined with respect to the conventional plane or working surface being on the top surface of the wafer or substrate, regardless of the orientation of the wafer or substrate.
This application claims benefit of provisional U.S. Patent Application Ser. No. 61/291,124 filed Dec. 30, 2009, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61291124 | Dec 2009 | US |