The field to which the disclosure generally relates includes cycles, and more particularly, includes cycles with folding features.
Cycles may come in a variety of forms that may be propelled through manual power, machine power, or both. Reconfiguring a cycle to a compact form may be desirable for storage or transportation. New approaches to enable and support reconfiguration are needed.
A number of illustrative variations may involve a product that may include a first axle assembly that may have a lock shaft extendable from the first axle assembly. The lock shaft may be retractable into the first axle assembly. A second axle assembly may have a lock receiver into which the lock shaft may extend when the first and second axle assemblies may be aligned adjacent to one another.
A number of additional illustrative variations may involve a product that may include a first wheel that may be rotatable on a first axle assembly. A second wheel may be rotatable on a second axle assembly. A lock shaft may be extendable from the first axle assembly and may be retractable into the first axle assembly. A second axle assembly may have a lock receiver into which the lock shaft may extend to lock the first and second axle assemblies in alignment.
Other illustrative variations within the scope of the invention will become apparent from the detailed description provided herein. It should be understood that the detailed description and specific examples, while disclosing variations within the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Select examples of variations within the scope of the invention will become more fully understood from the detailed description and the accompanying drawings, wherein:
The following description of the variations is merely illustrative in nature and is in no way intended to limit the scope of the invention, its application, or uses.
In a number of variations the steering tube 45 may be foldable, which may be effected separately, or in coordination with folding of the frame 42 at the joint 41, and/or the handlebar assembly 48, to place the cycle 40 in a compact package for convenient storage or transportation. The folding system 52 may include one or more joints 41, 53 to fold the cycle 40.
In a number of variations the cycle 40 may include a propulsion system 55 that may operate on manual inputs, motor powered inputs, or a combination thereof. The propulsion system 55 may include a crank assembly 62 which may include a crankshaft 64 that may be connected with a first pedal assembly 66 and a second pedal assembly 70. The first pedal assembly 66 may include a first foot pedal 68, and the second pedal assembly 70 may include a second foot pedal 72. A linked element 71, which may be a sprocket or a pulley or another device for linking with a drive wheel 82, may be operatively connected to the crankshaft 64 for driving a linking member 76. The linking member 76 may be a chain or belt or another link suitable for engaging the linked element 71 and may be operatively connected to a rear linked element 78 which may be operatively connected to a hub 80 of the drive wheel 82 at an axle assembly 83. The drive wheel 82 may be a road wheel in-that it contacts the surface upon which the cycle 40 operates. The linked element 78 may be a sprocket or pulley or another device suitable for engaging with the linking member 76. The cycle 40 may be a bicycle, tricycle, or four-wheel cycle having the crank assembly 62 constructed and arranged to allow a rider to provide input thereto using the first pedal assembly 66 and the second pedal assembly 70, and may include a motor powered unit that may be packaged in the propulsion system 55.
With reference to
In a number of variations as illustrated in
In a number of variations as illustrated in
In a number of variations a spacer 140 may be positioned adjacent the spring retainer 132. The spacer 140 may be in the shape of a hollow cylinder and may fit closely against the wall 103 of the axle housing 102. The segment 128 of the lock shaft guide 116 may extend completely through the spring retainer 132 and at least partially through the spacer 140. A cam lock 142 may be positioned in the axle housing 102 adjacent the spacer 140. The cam lock 142 may include an end 144 opposite from the spacer 140 that may include at least one slot 146. The slot 146 may extend in the direction of the axis 91 in the cam lock 142. The cam lock 142 may include at least one cam surface 147.
In a number of variations the end 144 of the cam lock 142 may be disposed inside a cam guide insert 148. The cam guide insert 148 may extend from a first end 150 adjacent the cap 108 to a second end 152 positioned over the cam lock 142. The cam guide insert 148 may have a generally hollow cylindrical shape with a stepped interior profile 154, and may fit closely within the axle housing 102 against the wall 103. The profile 154 may have a segment 156 surrounding the cam lock 142. A segment 158 adjacent the segment 156 may surround the end 144 of the cam lock guide 142 and may extend radially in toward the axis 91 further than the segment 158. A segment 160 adjacent the segment 158 may extend radially in toward the axis 91 further than the segment 158 and may form an annular surface 162 facing the axis 91 and forming an opening. The segment 158 may form a surface 164 facing the cap 108 and a surface 166 that extends from the surface 162 to the segment 158 and may be disposed at an acute angle relative to the axis 91 forming a funnel shape. The cam guide insert 148 may include a segment 168 adjacent the segment 160 that may extend toward the cap 108. The segment 168 may be generally of a hollow cylindrical shape and may include a groove 170. A set screw 172 may be threaded through the wall 103 into the groove 170 to fix the cam guide insert 148 in place relative to the axle housing 102.
In a number of variations a cam release 174 may be positioned within the cam guide insert 148 and may extend from the cap 108 to the cam lock 142. The cam release 174 may mate with the funnel shape of the cam guide insert 148. The cam release 174 may include a shaft 176 that may extend through the segment 168 of the cam guide insert 148, and through the opening at the surface 162. The cam release 174 may include a body 178 that may be positioned within the segment 168 of the cam guide insert 148, and that may be connected with the shaft 176. The body 178 may include at least one arm 180, and at least one cam surface 182. The cam surface 182 may engage the cam surface 147 of the cam lock 142 to alternatively move the arm 180 into or out of the slot 146. A release push button 184 may be connected with the shaft 176 and may extend through the opening 112 of the cap 108 and out of the axle housing 102. The release push button 184 may form a release shaft extending through the cap 108. A spring 186 may be positioned around the shaft 176 and may extend from the release push button 184 to the surface 164.
In a number of variations the arm 180 of the cam release 174 may be positioned outside the slot 146 and against the end 144 of the cam lock 142. The spring 186 may apply a force to the release push button 184 pulling the body 178 of the cam release 174 against the surface 166 of the cam guide insert 148. This may maintain the release push button 184 in a position presenting outside the cap 108 when not manually pushed inward. With the arm 180 against the end 144, the cam lock 142 may be positioned with its shoulder 188 spaced away from the second end 152 of the cam guide insert 148. This may move the spacer 140 and the spring retainer 132 to apply an increased compressive force to the spring 138. In response, the spring 138 may apply an increased force to the lock shaft guide 116 compressing the spring 125 and moving the lock shaft 86 out of the opening 114 in the cap 110 presenting the lock shaft 86 in a lock shaft engaged position of
In a number of variations, to unfold the cycle 40, the lock shaft 86 may be disengaged from the lock receiver 89 to a lock shaft disengaged position of
In a number of variations as illustrated in
In a number of variations as illustrated in
In a number of variations the segment 328 of the lock shaft guide 316 may extend through a guide cap 330. The guide cap 330 may have a segment 332 that may fit closely in the axle housing 302 to slide therein against the wall 303. A segment 334, adjacent the segment 332, may have a cross section of a reduced size relative to the segment 332 forming a spring seat 335. A spring 336 may be compressed between the spring seat 335 and the spring seat 326. A segment 338 of the lock shaft guide 316 adjacent the segment 332 and on an opposite side thereof from the segment 334, may have a cross section of a reduced size relative to the segment 334. The guide cap 330 may have an opening 340 aligned with the axis 91 through which the segment 328 may completely extend. An end 342 of the segment 328 may project out of the opening 340. The segment 328 may include a groove 344 into which a circlip 346 may be positioned to maintain the end 342 outside the opening 340.
In a number of variations a guide housing 348 may be disposed in the axle housing 302 and may overlie, and may be connected to the segment 338 of the guide cap 330. The guide housing 348 may include a cavity 349 into which the end 342 of the lock shaft guide 316 may extend. A release shaft 350 may extend through the opening 312 in the cap 308 and may include a shaft 352 and a connected knob 354. The shaft 352 may form a release shaft extending through the cap 308. The shaft 352 may overlie, and may be connected with, a segment 356 of the guide housing 348. The segment 356 may extend into an opening 358 of the shaft 352 and may be fixed therein. The knob 354 may be presented outside the axle housing 302 at the end 304 opposite the lock shaft 86. A spacer 360 may be in the shape of a ring and may be positioned around the shaft 352 at the end 304 of the axle housing 302. A spring 362 may be positioned around the shaft 352 and the segment 356 and may extend in the axle housing 302 from the spacer 360 to a spring seat 364 on the guide housing 348. The spring 362 may apply a force to pull the knob 354 against the cap 308 to present the lock shaft 86 outside the axle housing 302 under the force of the spring 336, to a lock shaft engaged position of
Through the variations described above, an axle locking system is provided to maintain the front and rear axles of a foldable cycle 40 in alignment, when folded. A lock shaft 86 may engage in a receptacle 88 of a lock receiver 89 when the axles are brought into alignment when the cycle 40 is folded. Engagement may be effected automatically. To release the lock shaft 86 from the lock receiver 89, the axle locking system may include a release push button 184 or a release pull knob 234, 354. As a result, the folded cycle 40 may be securely and confidently carried or dollied, such as, in either case, by using the handle 61. The following description of variants is only illustrative of components, elements, acts, products and methods considered to be within the scope of the invention and are not in any way intended to limit such scope by what is specifically disclosed or not expressly set forth. The components, elements, acts, products and methods as described herein may be combined and rearranged other than as expressly described herein and still are considered to be within the scope of the invention.
Variation 1 may involve a product that may include a first axle assembly that may have a lock shaft extendable from the first axle assembly. The lock shaft may be retractable into the first axle assembly. A second axle assembly may have a lock receiver into which the lock shaft may extend when the first and second axle assemblies may be aligned adjacent to one another.
Variation 2 may include the product according to variation 1 wherein the first axle assembly may include an axle housing that may have a first end and a second end. A first cap may be located on the first end through which the lock shaft may extend.
Variation 3 may include the product according to variation 2 and may include a second cap on the second end through which a release shaft may extends. The release shaft may be engaged with the lock shaft through the first axle assembly and may be movable to reposition the lock shaft between a lock shaft engaged position where the lock shaft may be engaged in the lock receiver and a lock shaft disengaged position where the lock shaft may be disengaged from the lock receiver.
Variation 4 may include the product according to variation 3 wherein the release shaft may include a push button that when pushed into the axle housing may reposition the lock shaft.
Variation 5 may include the product according to variation 3 and may include a knob that may be connected to the release shaft and that when pulled away from the second cap, may reposition the lock shaft.
Variation 6 may include the product according to variation 3 and may include a cam release and a cam lock through which the release shaft may be engaged with the lock shaft. The cam release may include a first cam surface and an arm. The cam lock may include a second cam surface and a slot. The first and second cam surfaces may engage one another to move the arm into or out of the slot to move the lock shaft between the engaged position and the disengaged position.
Variation 7 may include the product according to variation 3 and may include a lock shaft guide that may be engaged between the release shaft and the lock shaft. The lock shaft guide may include a first segment that may be fit against the axle housing to slide therein. The lock shaft guide may include a second section that may have a reduced cross section compared to the first segment. A spring may be included through which the second segment may extend. The spring may be engaged against the first section and may apply a force thereto to load the lock shaft toward the lock shaft engaged position.
Variation 8 may include the product according to variation 1 and may include a cycle with a frame supported on first and second wheels. The first wheel may rotate around the first axle assembly and the second wheel may rotate around the second axle assembly.
Variation 9 may include the product according to variation 8 and may include a joint in the frame that when open may allow the frame to fold so that the first and second axle assemblies may be aligned on a common axis.
Variation 10 may include the product according to variation 9, and may include a handle on the frame for moving the cycle with the first and second wheels locked in an aligned position by engagement of the lock shaft in the lock receiver.
Variation 11 may involve a product that may include a first wheel that may be rotatable on a first axle assembly. A second wheel may be rotatable on a second axle assembly. A lock shaft may be extendable from the first axle assembly and may be retractable into the first axle assembly. A second axle assembly may have a lock receiver into which the lock shaft may extend to lock the first and second axle assemblies in alignment.
Variation 12 may include the product according to variation 11 wherein the first axle assembly may include an axle housing that may have a first end and a second end. A first cap may be located on the first end through which the lock shaft may extend.
Variation 13 may include the product according to variation 12 and may include a second cap on the second end through which a release shaft may extends. The release shaft may be engaged with the lock shaft through the first axle assembly and may be movable to reposition the lock shaft between a lock shaft engaged position where the lock shaft may be engaged in the lock receiver and a lock shaft disengaged position where the lock shaft may be disengaged from the lock receiver.
Variation 14 may include the product according to variation 13 wherein the release shaft may include a push button that when pushed into the axle housing may reposition the lock shaft.
Variation 15 may include the product according to variation 13 and may include a knob that may be connected to the release shaft and that when pulled away from the second cap, may reposition the lock shaft.
Variation 16 may include the product according to variation 13 and may include a cam release and a cam lock through which the release shaft may be engaged with the lock shaft. The cam release may include a first cam surface and an arm. The cam lock may include a second cam surface and a slot. The first and second cam surfaces may engage one another to move the arm into or out of the slot to move the lock shaft between the engaged position and the disengaged position.
Variation 17 may include the product according to variation 13 and may include a lock shaft guide that may be engaged between the release shaft and the lock shaft. The lock shaft guide may include a first segment that may be fit against the axle housing to slide therein. The lock shaft guide may include a second section that may have a reduced cross section compared to the first segment. A spring may be included through which the second segment may extend. The spring may be engaged against the first section and may apply a force thereto to load the lock shaft toward the lock shaft engaged position.
Variation 18 may include the product according to variation 11 and may include a cycle with a frame supported on first and second wheels. The first wheel may rotate around the first axle assembly and the second wheel may rotate around the second axle assembly.
Variation 19 may include the product according to variation 18 and may include a joint in the frame that when open may allow the frame to fold so that the first and second axle assemblies may be aligned on a common axis.
Variation 20 may include the product according to variation 19, and may include a handle on the frame for moving the cycle with the first and second wheels locked in an aligned position by engagement of the lock shaft in the lock receiver.
The above description of select variations within the scope of the invention is merely illustrative in nature and, thus, variations or variants thereof are not to be regarded as a departure from the spirit and scope of the invention.