The disclosure relates generally to optoelectronic devices, and more particularly, to an optoelectronic device module with an array of optoelectronic devices for improved light emission.
A light emitting diode (LED) is a semiconductor device that includes an N-type semiconductor and a P-type semiconductor, and emits light through recombination of holes and electrons. Such an LED has been used in a wide range of applications such as display devices, traffic lights, and backlight units. Further, considering the potential merits of lower power consumption and longer lifespan than existing electric bulbs or fluorescent lamps, the application range of LEDs has been expanded to general lighting by replacing existing incandescent lamps and fluorescent lamps.
The LED may be used in an LED module. The LED module is manufactured through a process of fabricating an LED chip at a wafer level, a packaging process, and a modulation process. Specifically, semiconductor layers are grown on a substrate such as a sapphire substrate, and subjected to a wafer-level patterning process to fabricate LED chips having electrode pads, followed by division into individual chips (chip fabrication process). After mounting the individual chips on a lead frame or a printed circuit board, the electrode pads are electrically connected to lead terminals via bonding wires, and the LED chips are covered by a molding member, thereby providing an LED package (packaging process). The LED package is mounted on a circuit board such as a metal core printed circuit board (MC-PCB), thereby providing an LED module such as a light source module (modulation process).
A typical LED mounted on a PCB radiates light in a portion of a sphere surrounding the LED module (which constitutes a solid angle of about 2π steradians).
Embodiments of the present invention provide an optoelectronic device module with the light emission into 4π steradians. In addition, aspects of the present invention incorporate various embodiments for controlling and operating an optoelectronic device module.
Aspects of the invention are directed towards an optoelectronic device module with improved light emission of approximately 4π steradians. In one embodiment, the optoelectronic device module includes a first and a second set of optoelectronic devices. Each optoelectronic device includes a first contact and a second contact. A contact element including a first lateral side and a second lateral side connects the optoelectronic devices. The first contact of each optoelectronic device in the first set of optoelectronic devices is connected to the first lateral side of the contact element and the first contact of each optoelectronic device in the second set of optoelectronic devices is connected to the second lateral side of the contact element.
A first aspect of the invention provides an optoelectronic device module, comprising: a first and a second set of optoelectronic devices, wherein each optoelectronic device includes a first contact and a second contact; and a contact element including a first lateral side and a second lateral side, wherein the first contact of each optoelectronic device in the first set of optoelectronic devices is connected to the first lateral side of the contact element and the first contact of each optoelectronic device in the second set of optoelectronic devices is connected to the second lateral side of the contact element.
A second aspect of the invention provides a LED module, comprising: a first and a second set of LEDs, wherein each LED includes a first contact and a second contact; and a contact element including a first lateral side and a second lateral side, wherein the first contact of each LED in the first set of LEDs is connected to the first lateral side of the contact element and the first contact of each LEDs in the second set of LEDs is connected to the second lateral side of the contact element, wherein a light emitted by the first and second set of LEDs is at least 4π steradians.
A third aspect of the invention provides a disinfection module, comprising: a container including an inlet for receiving a fluid and an outlet for releasing the fluid contained within the container; a set of sensors configured to determine a transparency of the fluid within the container; and a set of optoelectronic device modules for emitting radiation to disinfect the fluid within the container, each of the optoelectronic device modules comprising: a first and a second set of optoelectronic devices, wherein each optoelectronic device includes a first contact and a second contact; and a contact element including a first lateral side and a second lateral side, wherein the first contact of each optoelectronic device in the first set of optoelectronic devices is connected to the first lateral side of the contact element and the first contact of each optoelectronic device in the second set of optoelectronic devices is connected to the second lateral side of the contact element.
The illustrative aspects of the invention are designed to solve one or more of the problems herein described and/or one or more other problems not discussed.
These and other features of the disclosure will be more readily understood from the following detailed description of the various aspects of the invention taken in conjunction with the accompanying drawings that depict various aspects of the invention.
It is noted that the drawings may not be to scale. The drawings are intended to depict only typical aspects of the invention, and therefore should not be considered as limiting the scope of the invention. In the drawings, like numbering represents like elements between the drawings.
As indicated above, embodiments of the present invention provide an optoelectronic device module with the light emission into 4π steradians. In addition, aspects of the present invention incorporate various embodiments for controlling and operating an optoelectronic device module.
The optoelectronic device modules of the various embodiments described herein are suitable for use with a variety of optoelectronic devices. Examples of optoelectronic devices include, but are not limited to, light emitting devices, light emitting diodes (LEDs), including conventional and super luminescent LEDs, ultraviolet LEDs, light emitting solid state lasers, laser diodes, photodetectors, photodiodes, diodes, including bipolar diodes and unipolar diodes, transistors, including bipolar transistors, unipolar transistors, and high-electron mobility transistors (HEMTs), and/or the like. These examples of optoelectronic devices can be configured to emit electromagnetic radiation from a light generating structure such as an active region upon application of a bias. The electromagnetic radiation emitted by these optoelectronic devices can comprise a peak wavelength within any range of wavelengths, including visible light, ultraviolet radiation, deep ultraviolet radiation, infrared light, and/or the like. For example, these optoelectronic devices can emit radiation having a dominant wavelength within the ultraviolet range of wavelengths. As an illustration, the dominant wavelength can be within a range of wavelengths of approximately 210 nanometers (nm) to approximately 350 nm. In an embodiment, the optoelectronic device can be configured to be a sensor.
As used herein, unless otherwise noted, the term “set” means one or more (i.e., at least one) and the phrase “any solution” means any now known or later developed solution. It is understood that, unless otherwise specified, each value is approximate and each range of values included herein is inclusive of the end values defining the range. As used herein, unless otherwise noted, the term “approximately” is inclusive of values within +/− ten percent of the stated value, while the term “substantially” is inclusive of values within +/− five percent of the stated value. Unless otherwise stated, two values are “similar” when the smaller value is within +/− twenty-five percent of the larger value. A value, y, is on the order of a stated value, x, when the value y satisfies the formula 0.1x≦y≦10x.
As also used herein, a layer is a transparent layer when the layer allows at least ten percent of radiation having a target wavelength, which is radiated at a normal incidence to an interface of the layer, to pass there through. Furthermore, as used herein, a layer is a reflective layer when the layer reflects at least ten percent of radiation having a target wavelength, which is radiated at a normal incidence to an interface of the layer. In an embodiment, the target wavelength of the radiation corresponds to a wavelength of radiation emitted or sensed (e.g., peak wavelength +/− five nanometers) by an active region of an optoelectronic device during operation of the device. For a given layer, the wavelength can be measured in a material of consideration and can depend on a refractive index of the material. Additionally, as used herein, a contact is considered “ohmic” when the contact exhibits close to linear current-voltage behavior over a relevant range of currents/voltages to enable use of a linear dependence to approximate the current-voltage relation through the contact region within the relevant range of currents/voltages to a desired accuracy (e.g., +/− one percent).
Turning to the drawings,
Each optoelectronic device 12 includes an active region 14 (e.g., a series of alternating quantum wells and barriers). The active region 14 can be composed of InyAlxGa1-x-yN, GazInyAlxB1-x-y-xN, an AlxGa1-xN semiconductor alloy, or the like. Similarly, a semiconductor layer 16 can be composed of an InyAlxGa1-x-yN alloy, a GazInyAlxB1-x-y-zN alloy, or the like. The molar fractions given by x, y, and z can vary between the various layers 14, 16. When the optoelectronic device 12 is configured to be operated in a flip chip configuration, such as shown in
The optoelectronic device 12 can further include a contact 20, which can form an ohmic contact to a contact element 22. The contact element 22 can be formed of any suitable reflective material including, for example aluminum, rhodium, a combination of metallic layers having aluminum, layers comprising metallic alloys having at least some metals being aluminum, and/or the like. In an embodiment, the contact 20 can include a p-type contact and the optoelectronic device 12 can include a set of n-type electrodes 24 to the n-type semiconductor layer 16. In another embodiment, the contact 20 can include an n-type contact and the optoelectronic device 12 can then include a set of p-type electrodes 24 to the p-type semiconductor layer 16. In an embodiment, although it is not shown, the contact 20 can comprise several conductive and reflective metal layers, while the electrodes 24 each comprise highly conductive metals. Since the optoelectronic module 10 includes several optoelectronic devices 12, the module 10 can radiate light at a wide angle. For example, the optoelectronic module 10 can radiate light at approximately 4π steradians. It is understood that each of the optoelectronic devices 12 can operate at the same or different wavelengths. Furthermore, each of the optoelectronic devices 12 can operate at different intensities, power, duration and/or the like. In an embodiment, the contact element 22 physically and/or electronically connects all of the optoelectronic devices 12 by connecting all of the contacts 20 of each device 12.
Turning now to
In another embodiment, a set of optoelectronic devices can be connected by a printed circuit board (PCB). For example, turning now to
The p-type contact 50 and the n-type contact 52 are separated by a section 51 of the PCB 40 that is formed of an insulating material, such as FR-4 glass epoxy, and/or the like. It is understood that the remaining portions of the PCB 40 can be formed of this same material or another insulating material. The p-type contact 50 is within the PCB 40 in order to connect with a power supply 54.
In another embodiment, the set of optoelectronic devices can be processed on a substrate wafer after the epitaxial growth and then attached to a PCB. For example,
By including the substrate wafer 60, the set of optoelectronic devices 62 are not physically separated from each other prior to attachment to the PCB 67. This allows for simpler processing of the optoelectronic devices 62. The PCB 67 could also have substrate wafers 60 attached to both sides. For example, in
In another embodiment, an optoelectronic module can include a PCB that forms a thin film transistor (TFT)-like active matrix controller for controlling each optoelectronic device. It is understood that in this embodiment, the set of optoelectronic devices can be attached to the PCB using any approach. For example,
In another embodiment, an optoelectronic device can include semiconductor layers with a section that has high electron mobility transistor that allows for an on/off operation of the device. For example, as shown in
It is understood that the optoelectronic device 92 shown in
It is understood that any devices that have similar contact characteristics can be combined together. For example, LED devices can be combined with sensing devices. In another embodiment, LED devices with different wavelength, emission pattern, or power can be combined together as long as each LED power is controlled through the active matrix. It is understood that a substrate wafer 160 can be connected to either side of the PCB 120. For example, turning now to
In any of the embodiments provided, it is understood that the contact element or the PCB that connects the set of optoelectronic devices can be flexible. For example,
The various embodiments of optoelectronic device modules provided herein can be used for a variety of applications, including applications related to the disinfection of liquids. For example,
Turning now to
In an embodiment, the disinfection module 400 can include an array of solar cell elements 430 for providing power to the electrical module 420. The disinfection module 400 can also include a set of sensors 440A, 440B that are configured to determine the transparency of the fluid in order to determine a set of characteristics (wavelength, intensity, time, power, and/or the like) of the radiation provided by the device modules 410A, 410B. Although the disinfection module 400 is only shown with two device modules 410A, 410B, it is understood that any number of device modules can be present. Furthermore, it is understood that other modules can be presented for improved control of the disinfection module 400.
In any of the embodiments discussed herein, the set of optoelectronic devices can include at least one UV LED. In this embodiment, a UV transparent material, such as fluoropolymer, sapphire, fused silica, anodic aluminum oxide (AAO), and/or the like, can encapsulate the optoelectronic device. Also, in any of the embodiments discussed herein, the radiated light can be emitted in all directions, which results in a radiation angle that is approximately 4π steradians. It is understood that particular embodiments of an optoelectronic module results in angular distribution of light intensity that can be non-uniform in all directions. However, the possibility of using several optoelectronic devices within an optoelectronic module, where each have a particular orientation, allows for a wide angular distribution.
In one embodiment, the invention provides a method of designing and/or fabricating a circuit that includes one or more of the devices designed and fabricated as described herein. To this extent,
In another embodiment, the invention provides a device design system 1010 for designing and/or a device fabrication system 1014 for fabricating a semiconductor device 1016 as described herein. In this case, the system 1010, 1014 can comprise a general purpose computing device, which is programmed to implement a method of designing and/or fabricating the semiconductor device 1016 as described herein. Similarly, an embodiment of the invention provides a circuit design system 1020 for designing and/or a circuit fabrication system 124 for fabricating a circuit 1026 that includes at least one device 1016 designed and/or fabricated as described herein. In this case, the system 1020, 1204 can comprise a general purpose computing device, which is programmed to implement a method of designing and/or fabricating the circuit 1026 including at least one semiconductor device 1016 as described herein.
In still another embodiment, the invention provides a computer program fixed in at least one computer-readable medium, which when executed, enables a computer system to implement a method of designing and/or fabricating a semiconductor device as described herein. For example, the computer program can enable the device design system 1010 to generate the device design 1012 as described herein. To this extent, the computer-readable medium includes program code, which implements some or all of a process described herein when executed by the computer system. It is understood that the term “computer-readable medium” comprises one or more of any type of tangible medium of expression, now known or later developed, from which a stored copy of the program code can be perceived, reproduced, or otherwise communicated by a computing device.
In another embodiment, the invention provides a method of providing a copy of program code, which implements some or all of a process described herein when executed by a computer system. In this case, a computer system can process a copy of the program code to generate and transmit, for reception at a second, distinct location, a set of data signals that has one or more of its characteristics set and/or changed in such a manner as to encode a copy of the program code in the set of data signals. Similarly, an embodiment of the invention provides a method of acquiring a copy of program code that implements some or all of a process described herein, which includes a computer system receiving the set of data signals described herein, and translating the set of data signals into a copy of the computer program fixed in at least one computer-readable medium. In either case, the set of data signals can be transmitted/received using any type of communications link.
In still another embodiment, the invention provides a method of generating a device design system 110 for designing and/or a device fabrication system 114 for fabricating a semiconductor device as described herein. In this case, a computer system can be obtained (e.g., created, maintained, made available, etc.) and one or more components for performing a process described herein can be obtained (e.g., created, purchased, used, modified, etc.) and deployed to the computer system. To this extent, the deployment can comprise one or more of: (1) installing program code on a computing device; (2) adding one or more computing and/or I/O devices to the computer system; (3) incorporating and/or modifying the computer system to enable it to perform a process described herein; and/or the like.
The foregoing description of various aspects of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and obviously, many modifications and variations are possible. Such modifications and variations that may be apparent to an individual in the art are included within the scope of the invention as defined by the accompanying claims.
The current application claims the benefit of U.S. Provisional Application No. 62/236,051, which was filed on 1 Oct. 2015, and which is hereby incorporated by reference.
Number | Date | Country | |
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62236051 | Oct 2015 | US |