The present application claims priority to European Patent Application No. 16168737.1 filed May 9, 2016, the entirety of the disclosures of which are expressly incorporated herein by reference.
Not Applicable.
The present invention relates to a quick cartridge coupling, that is of the type suitable for being inserted into a support block which may house a plurality of quick couplings.
More specifically, cartridge couplings of the type considered herein, as mentioned, intended to be inserted into a support block, are generally female couplings which may be interfaced with Standard ISO 7241-compliant male couplings commonly used in the agricultural field.
The present invention relates to a quick cartridge coupling, more specifically to a female coupling, suitable for being inserted into a support block, or “manifold”, and which allows the connection of Standard ISO 16028-compliant male couplings, known in the field as flush-face couplings.
Systems are known in the field, which allow the manual coupling between a support block, also called “manifold”, which generally houses a plurality of female cartridge couplings, and one or more hydraulic lines, provided with corresponding male couplings of the type suitable for being connected to said female cartridges.
Standard ISO 7241 is the reference standard for cartridge couplings employed in the agricultural field. Such a standard establishes certain dimensional and functional parameters of the coupling.
Female couplings of the type considered herein are called “cartridge” couplings because the operation thereof requires them to be completely integrated in the seat specifically provided inside a support block, or manifold, and this is because the flow of oil occurs in a non-axial manner with respect to the coupling, and therefore the support block is involved in the flow itself.
More specifically, the axial flow from the male coupling axially flows into the female cartridge coupling and is then diverted radially to be directed by a channel specifically provided in the manifold.
Generally, a lever which can be operated manually by the operator to decompress any residual pressure in the couplings is provided on blocks or manifolds of type known from the background art. Cartridges indeed generally comprise a decompression system, in turn comprising actuation means arranged at the back of the coupling, that is in the opposite area with respect to the front area for connecting the coupling itself, in accordance with that known from the background art.
As mentioned, a limitation affecting known solutions consists of the fact that cartridges suitable for being supported by a block or manifold only allow the connection with Standard ISO 7241-compliant male couplings due to the structure thereof.
Known cartridges, and the related blocks, therefore do not consist of a versatile system.
It is the object of the present invention to overcome the versatility limitations of systems known from the background art.
Within the scope of such a task, it is the object of the present invention to provide a device adapted to being inserted into a support block or manifold, which allows the connection of hydraulic lines with flush-face male couplings, that is Standard ISO 16028-compliant.
It is also the object of the present invention to provide a female cartridge coupling of the type which can be inserted into a support block or manifold and capable of being coupled to a flush-face male coupling.
It is also the object of the present invention to provide a female cartridge coupling, which although it is of the type which can be inserted into a flush-face male coupling, has the following functionalities:
This task and these and other objects which will become more apparent hereinafter are achieved by a female cartridge coupling according to the appended claims, which form an integral part of the present description.
Further features and advantages of the present invention will become more apparent from the following detailed description, provided by way of non-limiting example and illustrated in the accompanying drawings, in which:
The following description will disclose a preferred embodiment of the flush-face cartridge in accordance with the present invention.
Such a description is provided by way of non-limiting example, thus all variants of the described elements which may be considered equivalent are to be considered as falling within the scope of the present invention.
With particular reference to
Cartridge 1 in accordance with the present invention allows to obtain all the functionalities of traditional cartridges employed in the agricultural field, with the uniqueness of being couplable with Standard ISO 16028-compliant male couplings, shown for example in
Among such functionalities, cartridge 1 in accordance with the present invention is equipped with a push-pull connection system, safety break-away disconnection system, allows coupling in the presence of residual pressure, allows coupling with pressurized male couplings if provided with pressure discharge systems, is equipped with mechanical lock of the valves in the open position.
Returning to the accompanying drawings,
Again with reference to
The operating fluid, in particular consisting of oil, originating from the hydraulic circuit on the machine, is directed to cartridge 1 through conduits 130. More specifically, substantially radial holes 6 for inletting the oil are specifically provided on the ball body 2 of said female cartridge 1.
One of the features of the female cartridge 1 in accordance with the present invention consists of the possibility of being connected both when there is no pressure and when there is residual internal pressure, and both when the male coupling is discharged and when there is residual pressure in the male coupling.
To obtain this technical result, cartridge 1 in accordance with the present invention has particular construction features.
As mentioned, the flush-face cartridge 1 comprises a substantially cylindrical shaped ball body 2.
Advantageously, a flange 1a may be provided as protection against dirt, the cartridge being locked in the seat of the manifold by the elastic ring 40.
A ring nut slider 4, it also having cylindrical symmetry, cooperates with said ball body 2, which is arranged inwardly with respect to said ring nut slider 4, and with a ring of locking balls 3 housed in a corresponding seat obtained on said ball body 2.
The locking ball ring 3 is kept in the expanded position with female coupling disconnected, by an outer slider 5, while it is radially movable during the coupling step with the male coupling 200 according to that known from the background art.
The female coupling 1 further comprises an axially movable inner slider 7 and an axial valve body 8, a helical spring 42 arranged between said inner slider 7 and said ball body 2 being configured to counter the sliding of said inner slider 7 with respect to said ball body 2. With reference for example to
The outer surface of said inner body 9 has at least one circumferential seat 10 for housing mechanical locking balls 11 of the decompression system of cartridge 1.
Said mechanical locking balls 11 of the decompression system are in turn inserted into a series of radial holes 12a specifically provided on the rear body 12, which also has a substantially cylindrical shaped end in which said inner body 9 is at least partly inserted.
Advantageously, a rear slider 13 is slidingly associated with said rear body 12 and is configured to cooperate with said mechanical locking balls 11. The rear slider 13 is constrained to a rear abutment 14, it also configured as a substantially cylindrical body which projects at the back from the cartridge and is connected to said rear slider 13 by means of an elastic ring 15, and is movable between a first position in which it keeps the locking balls 11 in a circumferential seat 10 of said inner body 9, and a second position in which it leaves said locking balls 11 free to radially expand, thus disengaging the inner body 9.
There are formed inside said rear body 12 and said inner body 9 a decompression chamber 25 and a seat 26 for housing a decompression valve housing a decompression valve 33, the operation of which is described below.
Such an assembly of components, that is the rear slider 13 and the rear abutment 14, is kept in the withdrawn position, that is toward the rear part of the cartridge, by the action of the helical spring 16, up to said rear abutment 14 coming into contact with the cam 310 of lever 300.
Cam 310 is in turn resting at the back against the inner surface 117 of block 100.
The rear slider 13, the rear abutment 14 and the elastic ring 15 are therefore locked in the most withdrawn position thereof by the action of the elastic spring 16 and by the abutment against cam 310.
The valve body 8, the inner body 9 to which the rear end 8b of said valve body is connected, and the rear body 12 are in turn locked in the most advanced position thereof, due to the mechanical locking balls 11 of the decompression system of cartridge 1.
Such a system is called “mechanical lock” because, as shown for example in
The assembly of components comprising the valve body 8, the inner body 9, the rear body 12 which supports said seat 26 of said decompression valve 33, rear slider 13, with the related mechanical locking balls 11 of the decompression system, remains locked in the advanced position with respect to the ball body, thus opening the valve of the male coupling.
The operation of cartridge 1 will now be illustrated using various hypotheses so as to clarify the components and functionality of the integrated flush-face cartridge in accordance with the present invention.
With particular reference to
With reference to
As already described above, the clearances of the mechanical locking system are eliminated in this step, that is the mechanical locking balls 11 housed in the circumferential seat 10 conveniently provided in said inner body 9 are inserted into said radial holes 12a specifically provided on the rear body 12, and are kept in interference with said radial holes 12a by said rear slider 13.
The mechanical locking circumstance is the one described above with reference to
Continuing in the connection step, the main body 251 of the male coupling pushes the outer slider 5 at the back until the outer slider 5, opposing the action of a helical spring 41 provided between said outer slider 5 and said inner slider 7, comes into contact with the inner slider 7, thus inducing the withdrawal which counters the action of spring 42, which acts between said inner slider 7 and said ball body 2.
With reference to
Therefore, the valve body 8 of cartridge 1 has not withdrawn in this step, while the main body 251 of the male coupling advances toward the cartridge. This results in a related movement of the valve body 250 of the male coupling, which comes into contact with the micro decompression valve 252 provided on the male coupling 200, by opening it.
With reference to
With reference to
The valve body 250 of the male coupling simultaneously pushes the inner valve 253 of the male coupling 200 into the withdrawn position, thus opening the passageway of the oil flow in the male coupling.
In this step, the locking balls 3 housed in a corresponding seat obtained on said ball body 2 are inserted into a circumferential locking groove 254 obtained on the outer surface by the main body 251 of the male coupling 200, thus locking the male coupling 200 in the female cartridge 1. The helical spring 23 pushes the ring nut slider 4, which keeps the locking balls 3 engaged in the circumferential locking groove 254.
The connection steps described hereto do not vary even when considering the connection of a male coupling 200 in which there is no pressurized fluid. With cartridge 1 in accordance with the present invention, it is also possible to connect a male coupling with no residual pressure discharge system, that is without the micro decompression valve 252 and the inner valve 253 of the male coupling, on the condition that the male coupling is thus discharged.
The connection step where there is pressurized fluid in the female cartridge will now instead be analyzed. Reference is made to
The valve body 250 of the male coupling comes into contact with the valve body 8 of the female cartridge 1 and the main body 251 of the male coupling simultaneously comes into contact with the outer slider 5 of cartridge 1.
With reference to
Due to the presence of a calibrated radial discharge hole 24 on the rear end 8b of the valve body 8 of cartridge 1, the pressurized fluid involving the cartridge also fills the decompression chamber 25 formed, as mentioned, between the components: valve body 8, inner body 9, rear body 12 and seat 26 of the decompression valve 33.
With reference to
Thus, the ball body 2 remains stopped in the initial position thereof, also in the presence of pressure in the cartridge. Moreover, the pressure of the fluid in the main chamber 50 acts on the first sealing gasket 27 of said inner body 9 interposed between said inner body 9 and a spacer 29, which is interposed between said inner body 9 and said ball body 2, while the pressure in the decompression chamber 25 acts on the second sealing gasket 28 of said inner body 9 interposed between said inner body 9 and said rear body 12.
The two gaskets are arranged at different diameters, more specifically the inner body 9 having a front portion with smaller outer diameter and a rear portion with larger outer diameter, as clearly shown in
Thus, the first 27 and second 28 gaskets of said inner body 9 act on different diameters, which creates a hydraulic unbalance which keeps the assembly of components comprising the valve body 8 and the inner body 9 pushed forward against spacer 29, which in turn is locked between the ball body 2 and the rear body 12.
With reference to
The movement of the ball body 2 is made possible because the first 30 and the second 31 sealing gaskets of the ball body 2 act on the same diameter, as mentioned, thus eliminating the push due to the pressure.
The inner slider 7 is kept pushed forward against the valve body 8 by the pressure which acts on the first gasket of the ball body 32 and on the second gasket of the ball body 19, which are hydraulically unbalanced.
The valve body 8 and the inner body 9 are also pushed at the front to come into contact on spacer 29, which in turn is locked between said ball body 2 and said rear body 12.
Thus, as long as there is pressurized fluid in the cartridge, the inner body 9, the rear body 12, spacer 29, the valve body 8, the seat of the decompression valve 26 and the inner slider 7 are locked with respect to the ball body 2.
The main body 251 of the male coupling 200 pushes the outer slider 5 of cartridge 1, which in turn pushes the aforesaid assembly of components into the withdrawn position up to bringing the decompression valve 33 into contact against the inner abutment surface 34 of pusher 35.
As will be better described below, pusher 35 is a substantially cylindrical member in which said rear body 12 is inserted, and which projects toward the rear area of the cartridge, interposing between said decompression valve 33 and said cam 310 of said lever 300.
With reference to
Gasket 36 of the decompression valve 33 operates on two identical diameters, which makes possible the operation of opening the pressure discharge valve with the least effort possible. Moreover, pusher 35 has an inner surface 37, which rests on the inner abutment surface 117 of block 100.
Once the pressure inside the female cartridge 1 is eliminated, the connection continues as described above in the event of connection with no pressure.
At the end of the connection, the decompression valve 33 closes the passageway of the fluid toward the rear area again due to the push of the return spring 38 of the decompression valve 33, which acts between said seat of the decompression valve 26 and the inner surface of said valve.
The mechanical locking system is not disengaged during the connection procedure described above.
Now the disconnection step will be analyzed to understand the operation of the lever decompression system of the cartridge.
Reference is made to
Due to the configuration of cartridge 1 in accordance with the present invention, it is provided with pull function, thus if there is no pressurized fluid in the circuit, and therefore in the couplings, it is sufficient to pull the male coupling to obtain the disconnection.
The case is instead different in which there is pressurized fluid in the circuit. In such a case, there is a need to act in advance on lever 300 to discharge the pressure in order to succeed in disconnecting the male coupling from the female cartridge.
The locking balls 3 are now disengaged because the ring nut slider 4 no longer prevents the radial expansion thereof, and they may therefore come out of the circumferential seat 254.
The circumstance shown in
At this point, the ball body 2, inner slider 7 and outer slider 8 components are in the initial position thereof of disconnected cartridge.
With reference to
Under the normal operating condition, there is also pressurized fluid in the decompression chamber 25. The operator acts on lever 300 thus obtaining the rotation of cam 310, which pushes the rear abutment 14 into the advanced position up to the inner surface 14a of the rear abutment 14 facing toward the front part of the cartridge coming into contact with the outer surface 35a of pusher 35 facing toward the rear part of the cartridge.
The rear slider 13 is simultaneously also pushed into the advanced position, because as mentioned, the rear abutment 14 is constrained to the rear slider 13 by means of the elastic ring 15.
In this step, the pressure in the main conduit also remains for a short instant due to the calibrated radial discharge hole 24 on the rear end 8b of the valve body 8.
In this step, pusher 35 comes into contact with the rear body 12.
The mechanical locking balls 11 of the decompression system of cartridge 1 are no longer kept in the locking position thereof by the rear slider 13, and thus may come out of the circumferential seat 10 provided on the inner body 9, thus disengaging the inner body 9 itself from the rear body 12.
With particular reference to
Thereby, the inner valves of the male coupling close, trapping the pressurized fluid in the male coupling itself.
By continuing to actuate the lever, the rear abutment 14, pusher 35, the rear body 12, spacer 29, the ball body 2 move outwardly up to disengaging the locking balls 3 from the circumferential seat 254 of the main body 251 of the male coupling. The circumstance is depicted in
Advantageously, a securing flange 1a containing a front gasket 47 is connected to the front abutment 48 assembled on the ball body 2, with function of dirt guard and of securing to the support block 100.
Moreover, a first gasket 49a of the outer slider 5 operates between said outer slider 5 and said ball body 2, and a second gasket 49b of the inner slider 7 operates between said ball body 2 and said inner slider 7.
Drawings 28 to 31 show three-dimensional views of the detail of the decompression system of cartridge 1 in accordance with the present invention, as already described above.
It has thus been shown how the integrated flush-face female cartridge 1 in accordance with the present invention allows the task and objects to be resolved by the invention.
In particular, the integrated flush-face female cartridge 1 in accordance with the present invention can be coupled with any type of Standard ISO 16028-compliant flush-face male coupling.
Moreover, the cartridge in accordance with the present invention is provided with a system for discharging the pressure which allows connection and disconnection, also with residual pressure.
The cartridge in accordance with the present invention is also provided with a mechanical lock for locking the decompression system in the coupling step, with the possibility of release by actuating the pressure discharge lever.
Again, the mechanical lock system with which the integrated flush-face female cartridge in accordance with the present invention is provided, allows the male coupling to be disconnected also in the presence of pressurized fluid in the circuit.
Number | Date | Country | Kind |
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16168737.1 | May 2016 | EP | regional |