1. Field of the Disclosure
The present invention relates generally to electrophotographic image forming devices and more particularly to an integrated handle and latch for a replaceable unit of an electrophotographic image forming device.
2. Description of the Related Art
In order to reduce the premature replacement of components traditionally housed within a toner cartridge for an image forming device, toner cartridge manufacturers have begun to separate components having a longer life from those having a shorter life into separate replaceable units. The image forming device's main toner supply, which is consumed relatively quickly, is provided in a large reservoir in a first replaceable unit, which may be referred to as a toner cartridge. Relatively longer life components are provided in one or more additional replaceable units. For example, the developer roll, toner adder roll, doctor blade and a relatively small reservoir of toner (in the case of a single component development image forming device) or the magnetic roll and a relatively small reservoir containing a mix of toner and magnetic carrier beads (in the case of a dual component development image forming device) may be provided in a second replaceable unit, which may be referred to as a developer unit. The photoconductive drum, charge roll and cleaner blade/roll may be provided in a third replaceable unit, which may be referred to as a photoconductor unit. Alternatively, the developer unit and photoconductor unit may be joined in a single replaceable unit. This configuration allows replenishment of the image forming device's toner supply without replacing the developer unit or photoconductor unit. This configuration also allows the developer unit and the photoconductor unit to be repaired or replaced independent of the image forming device's main toner supply.
It is desired to permit a user to easily load and unload the replaceable units into and out of the image forming device.
A replaceable imaging basket for an electrophotographic image forming device according to one example embodiment includes a frame having a top, a bottom, a front, a rear, a first side and a second side. The frame rotatably supports a plurality of photoconductive drums. Rotational axes of the photoconductive drums extend along a front-to-rear direction of the frame that runs from the front end of the frame to the rear end of the frame. The frame has a plurality of positioning slots that are open at the top of the frame for receiving a corresponding plurality of developer units matable with the plurality of photoconductive drums for transferring toner to the photoconductive drums. A handle is positioned at the first side of the frame. The handle includes a hand grip that is sized to permit a user to carry the imaging basket by holding the hand grip of the handle. The handle is movable between a raised position and a lowered position. A latch is positioned on the frame. The latch is movable between a latched position for restraining the imaging basket in the image forming device and an unlatched position for releasing the imaging basket from the image forming device. The handle is operatively connected to the latch such that lifting of the handle from the lowered position to the raised position moves the latch from the latched position to the unlatched position.
A replaceable unit for an electrophotographic image forming device according to another example embodiment includes a frame configured to support a plurality of photoconductive drums and a corresponding plurality of developer units that transfer toner to the photoconductive drums. A handle on the frame allows a user to carry the replaceable unit by holding the handle. The handle is movable between a raised position and a lowered position. A latch on the frame is movable between a latched position for restraining the replaceable unit in the image forming device and an unlatched position for releasing the replaceable unit from the image forming device. The handle is operatively connected to the latch such that lifting of the handle from the lowered position to the raised position moves the latch from the latched position to the unlatched position.
A replaceable unit for an electrophotographic image forming device according to another example embodiment includes a frame and a handle exposed on a top portion of the frame to allow a user to carry the replaceable unit by holding the handle. The handle is movable between a raised position and a lowered position. A latch positioned on the frame is movable between a latched position and an unlatched position. The handle is operatively connected to the latch such that lifting of the handle from the lowered position to the raised position to carry the replaceable unit moves the latch from the latched position to the unlatched position.
The accompanying drawings incorporated in and forming a part of the specification, illustrate several aspects of the present disclosure, and together with the description serve to explain the principles of the present disclosure.
In the following description, reference is made to the accompanying drawings where like numerals represent like elements. The embodiments are described in sufficient detail to enable those skilled in the art to practice the present disclosure. It is to be understood that other embodiments may be utilized and that process, electrical, and mechanical changes, etc., may be made without departing from the scope of the present disclosure. Examples merely typify possible variations. Portions and features of some embodiments may be included in or substituted for those of others. The following description, therefore, is not to be taken in a limiting sense and the scope of the present disclosure is defined only by the appended claims and their equivalents.
Image forming device 20 includes an image transfer section that includes one or more imaging stations 50. In the example embodiment illustrated, each imaging station 50 includes a toner cartridge 100, a developer unit 200 and a photoconductor unit 300. Each toner cartridge 100 includes a reservoir 102 for holding toner and an outlet port in communication with an inlet port of a corresponding developer unit 200 for periodically transferring toner from reservoir 102 to developer unit 200 in order to replenish the developer unit 200. One or more agitating members may be positioned within reservoir 102 to aid in moving the toner. In the example embodiment illustrated, image forming device 20 utilizes what is commonly referred to as a single component development system. In this embodiment, each developer unit 200 includes a toner reservoir 202 and a toner adder roll 204 that moves toner from reservoir 202 to a developer roll 206. Each photoconductor unit 300 includes a charge roll 304, a photoconductive (PC) drum 302 and a cleaner blade or roll (not shown). PC drums 302 are mounted substantially parallel to each other. For purposes of clarity, developer unit 200 and photoconductor unit 300 are labeled on only one of the imaging stations 50. Each imaging station 50 may be substantially the same except for the color of toner used.
Each charge roll 304 forms a nip with the corresponding PC drum 302. During a print operation, charge roll 304 charges the surface of PC drum 302 to a specified voltage such as, for example, −1000 volts. A laser beam from a printhead 52 associated with each imaging station 50 is then directed to the surface of PC drum 302 and selectively discharges those areas it contacts to form a latent image on the surface of PC drum 302. In one embodiment, areas on PC drum 302 illuminated by the laser beam are discharged to approximately −300 volts. Developer roll 206, which forms a nip with the corresponding PC drum 302, then transfers toner to the latent image on the surface of PC drum 302 to form a toner image. The toner is attracted to the areas of PC drum 302 surface discharged by the laser beam from the printhead 52. A metering device, such as a doctor blade, can be used to meter toner onto developer roll 206 and apply a desired charge on the toner prior to its transfer to PC drum 302.
An intermediate transfer mechanism (ITM) 54 is disposed adjacent to the imaging stations 50. In this embodiment, ITM 54 is formed as an endless belt trained about a drive roll 56, a tension roll 58 and a back-up roll 60. During image forming operations, ITM 54 moves past imaging stations 50 in a clockwise direction as viewed in
A media sheet advancing through simplex path 34 receives the toner image from ITM 54 as it moves through the second transfer nip 64. The media sheet with the toner image is then moved along the media path 32 and into a fuser area 68. Fuser area 68 includes fusing rolls or belts 70 that form a nip 72 to adhere the toner image to the media sheet. The fused media sheet then passes through exit rolls 74 that are located downstream from the fuser area 68. Exit rolls 74 may be rotated in either forward or reverse directions. In a forward direction, exit rolls 74 move the media sheet from simplex path 34 to an output area 76 on top 24 of image forming device 20. In a reverse direction, exit rolls 74 move the media sheet into duplex path 36 for image formation on a second side of the media sheet.
While the example image forming device 20 shown in
With reference to
Frame 402 includes a front end 410, a rear end 411, a pair of sides 412, 413, a top 418 and a bottom 419. Positioning slots 404 are open at the top 418 of frame 402 to permit removal and insertion of the replaceable developer units 200 and photoconductor units 300. In the embodiment illustrated, imaging unit 400 slides into and out of image forming device 20. Front end 410 of frame 402 leads as imaging unit 400 slides out of image forming device 20 in the direction indicated by arrow A and rear end 411 trails. Conversely, rear end 411 of frame 402 leads as imaging unit 400 slides into image forming device 20 and front end 410 trails. Each side 412, 413 of frame 402 includes a rail 414 that rides on a corresponding ledge in image forming device 20 that supports imaging unit 400 and guides the sliding motion of imaging unit 400. For example,
With reference back to
Imaging unit 400 also includes a handle 420, 421 at each side 412, 413 of frame 402 roughly midway between front end 410 and rear end 411 of frame 402. In the embodiment illustrated, each handle 420, 421 is positioned at top 418 of frame 402. In other embodiments, each handle 420, 421 is positioned on a respective side 412, 413 of frame 402 between top 418 and bottom 419 of frame 402. In the example embodiment illustrated, each handle 420, 421 includes a looped member 422 (similar to, e.g., a briefcase handle) that extends upward from the top 418 of frame 402. Looped member 422 includes a hand grip segment 424 and two connecting segments 426, 427 that extend downward from hand grip segment 424 toward frame 402 and join looped member 422 to frame 402. However, handles 420, 421 are not limited to the example embodiment illustrated and may take any suitable shape or structure. Handle 420 is movable up and down between a raised position and a lowered position such that lifting of handle 420 upward toward the raised position releases a latch of imaging unit 400 as discussed in greater detail below.
To remove imaging unit 400 from image forming device 20, a user first holds front end 410 of frame 402 and pulls imaging unit 400 from image forming device 20 in the direction indicated by arrow A. As shown in
With reference to
With reference to
It will be appreciated that the configurations of handle 420 and latch 430 are not limited to the example embodiments illustrated. For example, in other embodiments, the orientation of latch 430 is reversed such that latch 430 moves upward toward the unlatched position and downward toward the latched position. Similarly, in other embodiments, latch 430 moves toward and away from sides 412, 413 when moving between the latched and unlatched positions. In some embodiments, latch 430 translates between the latched and unlatched positions instead of pivoting. Similarly, in some embodiments, handle 420 translates upward to unlatch latch 430 and downward to return latch 430 to the latched position. Further, latch 430 and/or handle 420 may pivot about a floating pivot point instead of fixed pivot points 434 and 428.
Handle 421 may be configured substantially the same as handle 420 and may actuate a latch similar to latch 430 in order to release imaging unit 400 from image forming device 20. Alternatively, handle 421 may simply provide a hand grip to assist the user in lifting imaging unit 400 without providing unlatching functionality.
Frame 1402 includes a front end 1410, a rear end 1411, a pair of sides 1412, 1413, a top 1418 and a bottom 1419. Imaging unit 1400 slides into and out of its image forming device. Front end 1410 of frame 1402 leads as imaging unit 1400 slides out of the image forming device in the direction indicated by arrow A′ and rear end 1411 trails.
With reference to
The integrated handle 420 and latch 430 of the present disclosure simplifies the unlatching and removal of imaging unit 400. As discussed above, the user is able to unlatch and remove imaging unit 400 from image forming device 20 through a single lifting motion as a result of the interoperation of handle 420 with latch 430. In contrast, prior art imaging unit 1400 requires the user to simultaneously and separately lift handle 1420 and depress latch 1430 using one hand. Further, in the example embodiment illustrated, handle 420 of the present disclosure is more accessible and easier for the user to locate than handle 1420 and engagement surface 1440 of latch 1430 since handle 420 is presented clearly on top 418 of frame 402 instead of off the side of frame 1402 like handle 1420 or recessed in the top 1418 of frame 1402 like latch 1430. The location of handle 420 and its interoperation with latch 430 allow a user who is not experienced in handling imaging unit 400 to intuitively locate handle 420 and quickly unlatch imaging unit 400 simply by lifting imaging unit 400 using handle 420. The location of handle 420 also reduces the risk of the user accidentally touching the surfaces of PC drums 302, which are particularly sensitive to user contact, held by frame 402 and exposed on the bottom 419 of frame 402. In contrast, the user may tend to inadvertently touch the surface of one or more of the PC drums of imaging unit 1400 when reaching for handle 1420 due to the position of handle 1420 near the bottom 1419 of frame 1402 and the need for the user to wrap his or her fingers around and under handle 1420.
While the example embodiments illustrated include an integrated handle and latch positioned on an imaging basket of a multicolor image forming device, it will be appreciated that such an integrated handle and latch may be positioned on other replaceable units of an electrophotographic image forming device in order to allow a user to unlatch and remove the replaceable unit from the image forming device. For example, an integrated handle and latch may be positioned on an imaging unit of a monocolor imaging forming device, a fuser, a replaceable intermediate transfer mechanism, etc.
The foregoing description illustrates various aspects of the present disclosure. It is not intended to be exhaustive. Rather, it is chosen to illustrate the principles of the present disclosure and its practical application to enable one of ordinary skill in the art to utilize the present disclosure, including its various modifications that naturally follow. All modifications and variations are contemplated within the scope of the present disclosure as determined by the appended claims. Relatively apparent modifications include combining one or more features of various embodiments with features of other embodiments.
This application claims priority to U.S. Provisional Patent Application Ser. No. 62/240,822, filed Oct. 13, 2015, entitled “Integrated Handle and Latch for an Imaging Unit of an Electrophotographic Image Forming Device,” the content of which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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62240822 | Oct 2015 | US |