BRIEF DESCRIPTION OF THE DRAWINGS
Reference may now be had to the following detailed description taken together with the accompanying drawings in which:
FIG. 1 illustrates a perspective view of an automobile incorporating a pair of integrated hinge assemblies in accordance with a preferred embodiment of the invention;
FIG. 2 illustrates schematically a hinge assembly used in the automobile of FIG. 1 illustrating the range of relative motion of the hinge arms between fully opened and fully closed positions;
FIG. 3 illustrates a perspective view of the hinge assembly shown in FIG. 2 with the hinge arms positioned in an initial fully closed orientation;
FIG. 4 illustrates a partial exploded view of the toggle assembly and a prop arm used in the hinge assembly of FIG. 3 in locking the hinge arms in a fully open configuration;
FIG. 5 illustrates a schematic first side view of the hinge assembly of FIG. 3 with the hinge arms positioned in the initial fully closed orientation;
FIG. 6 illustrates a schematic side view of the hinge assembly shown in FIG. 5 with the hinge arms moved in an initial partially opened position;
FIG. 7 illustrates a schematic side view of the hinge assembly shown in FIG. 5 with the hinge arms moved past a threshold open position wherein the toggle assembly provides a counterbalancing opening force thereon;
FIG. 8 illustrates a schematic side view of the hinge assembly of FIG. 5 with the hinge arms positioned in a fully opened configuration;
FIG. 9 illustrates a schematic perspective view of a first side of a hinge assembly in accordance with a further embodiment of the invention showing the hinge arms in a fully closed position;
FIG. 10 illustrates schematically the hinge assembly of FIG. 9 showing the movement of the hinge arms and locking pawl towards a fully opened locked position; and
FIG. 11 illustrates schematically a perspective view of a first side of a hinge assembly in accordance with another embodiment of the invention, showing the hinge arms moved to a fully opened configuration.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Reference is first made to FIG. 1 which illustrates a vehicle 8 employing a pair of integrated hinge assemblies 10 used to pivotally secure a vehicle hood 12 at each of its sides to a car frame 14. The hinge assemblies 10 are configured to enable a user, using one hand, to both raise and secure the hood 12 in the fully opened position shown in FIG. 1 relative to the car frame 14, while enabling the hood 12 to be closed and secured from the front of the vehicle 8 by applying a predetermined minimum downward force thereon.
More particularly, as will be described, as shown best in FIG. 2, the hinge assemblies 10 are provided such that once the hood 12 (FIG. 1) is manually partially opened to a threshold angle α, the hinge assemblies 10 thereafter provide a combined counterbalancing upward force which is equal to and preferably greater than the downward force applied by the weight of the hood 12, to automatically raise or assist in raising the hood 12 to the fully opened position of angle β. As a result, once the hood 12 is raised to critical angle, and preferably a critical angle α selected at between about 10 to 40°, and preferably about 12 and 20°, the hinge assemblies 10 alone are operable to self raise the hood 12 the remaining distance (angle β) without further manual effort, or with manual effort depending on manufacturer requirements.
FIGS. 3 to 8 illustrate the left-hand hinge assembly 10 used to hingely couple the hood 12 to the car frame 14, it being appreciated that the right-hand hinge assembly is formed having the mirror construction, and operable in the identical manner.
The hinge assembly 10 includes an upper hinge bracket or arm 18 which is adapted for securement to the hood 12 and a lower hinge bracket or arm 20 which is provided for mounting directly to the car frame 14. The upper and lower hinge arms 18,20 are preferably fabricated from steel, aluminum or other suitable metals or alloys, and extend respectively from rearwardmost ends 22,24 to forwardmost ends 23,25. The hinge arms 18,20 are pivotally coupled directly to each other towards their respective rearwardmost ends 22,24 by way of a hinge pivot 26 so as to movably support the hood 12 and be relatively movable relative to each other about a hinge axis AH-AH (FIG. 4).
As shown best in the exploded view of FIG. 4, a guide slot 30 is formed through the lower hinge arm 20. Although not essential, the guide slot 30 is most preferably characterized by generally parallel sidewalls. The guide slot 30 includes a laterally extending rolled edge 32 which, as will be described, is provided to minimize component wear and enhance the overall hinge assembly life. The guide slot 30 includes a generally linear operational section 34 and a generally arcuate engaged section 38. The operational section 34 extends forwardly and angularly upwardly from a rearwardmost end or bight 36 to merge at its forwardmost end with the initially upwardly and forward curving arcuate section 38. Most preferably the arcute engaged section 38 includes a portion which extends radially about a path axis AP (FIG. 4) to a forwardmost upwardly projecting detent 40 at the forwardmost end of the slot 30. Although not required, the detent 40 advantageously permits the hood 12 to be moved to a more fully open position during vehicle assembly and manufacture.
FIG. 3 shows the hinge assembly 10 as including a rigid steel prop arm 54. The prop arm 54 is pivotally secured at its first end portion towards the forwardmost end 23 of the upper hinge arm 18 by means of a prop arm pivot 62. A guide bearing 64 is rotatably secured to the second other end of the prop arm 54. The guide bearing 64 is sized so as to be rotatably received within the guide slot 30 for movement therealong. As shown best in FIG. 3, the guide bearing 64 is provided with a live bearing 66 which extends laterally through the guide slot 30. As will be described, the live bearing 66 is provided such that in assembly, it is contacted by the rolled edge 32 and/or an engagement surface 50 of a toggle arm 44 to minimize component wear as the hinge arms 18,20 are opened and closed.
FIGS. 3 and 4 show best the lower hinge arm 20 as further having a toggle assembly 42 mounted thereto. The toggle assembly 42 includes a toggle arm 44, coil torsion spring 46, and cap plate 48. The toggle arm 44 is provided with a projecting finger portion which includes non-linearly extending curving engagement surface 50. The arm 44 is coupled to the hinge arm 20 for pivotal movement generally about the path axis AP-AP such that the engagement surface 50 contacts the guide bearing 64 while being movable in a path of movement at least generally aligned with the engaged section 38 of the slot 30. Although not essential, the curvature of the engagement surface 50 is selected so as to orient generally normal to the engaged section 38 of the slot 30, as the arm 44 moves therealong.
Torsion coil spring 46 is provided with end portions 52a, 52b which engage respectively the toggle arm 44, and the cap plate 48 to provide a resilient biasing spring force on the toggle arm 44. In particular, the spring 46 resiliently biases the toggle arm 44 in the direction of arrow 100 (FIG. 5) to resiliently urge the engagement surface 50 forwardly towards the actively engaging position and forwardmost bight 40 of the slot 30. Most preferably, the arm 44 is reciprocally movable with the engagement surface 50 in engaging contact with the guide bearing 64 between a passively engaging position (shown in FIG. 5) wherein the engagement surface 50 is moved to an orientation generally parallel to and adjacent to the operational section 34 of the slot 30, and an actively engaging position (shown in FIG. 7) wherein the engagement surface 50 is oriented at least transversely to the direction of elongation of the engaged section 38 so as to provide a force on the guide bearing 64 forwardly along the slot 30.
Although not essential, most preferably the cap plate 48 is selectively positionable relative to the hinge arm 20. As such, by altering the position of the cap plate 48, it is possible to increase or decrease the tension applied by the spring 46 on the toggle arm 44. As such, by varying the tensioning of the spring force, the hinge assembly 10 may be adjusted to selectively vary the counterbalancing force applied to the hood 12. As such, the hinge assembly 10 is suitable for use with vehicle hoods 12 of different sizes or weights, to provide differing counter balancing forces.
In operation, the toggle assembly 42 selectively provides an upward opening force on the upper hinge arm 18, as the guide bearing 64 is moved from the operational section 34 and into the arcuate engaged section 38 of the slot 30. FIGS. 5 to 8 show best the hinge arms 18,20 as the forwardmost ends 23,25 are moved relative to each other about the hinge axis AH-AH as the hinge assembly 10 is opened and closed. It is to be appreciated that as the hinge arms 18,20 are opened and closed, the pivotal coupling of the prop arm 54 to the upper hinge arm 18 result in the guide bearing 64 reciprocally moving along the guide slot 30 to extend or collapse the prop arm 54.
FIG. 5 shows the hinge assembly 10, initially when the hood 12 is fully closed, and the hinge arms 18,20 are oriented with their forwardmost ends 23,25 substantially in juxtaposed alignment at angle 0 (FIG. 2). In this position, the prop arm 54 is generally co-aligned with the hinge arm 18 and the guide bearing 64 of the prop arm 54 is moved rearwardly along the guide slot 30, locating immediately adjacent to the rearward bight 36.
As the hood 12 is initially raised, the upward pivoting movement of the hinge arm 18 relative to hinge arm 20 results in the forward sliding of the guide bearing 64 along the operational section 34 of the guide slot 30. While the guide bearing 64 moves along the operational section 34, the engagement surface 50 of the toggle arm 42 is maintained in a parallel orientation to the direction of elongation of the operational section 34 by its engagement with the bearing 64. In this orientation, the toggle assembly 42 passively engages the guide bearing 64, applying a neutral or zero forward force thereon in a direction which is lateral to the slot direction, and which otherwise does not provide a significant resistive or positive force on the initial opening of the hood 12. As a result, while the guide bearing 64 locates within the operational section 34, and until the hood 12 is raised to threshold angle α, the hood 12 is lifted and lowered in a conventional manner, with the user providing the necessary manual upward lifting force thereon.
The continued upward lifting of the hood 12 effects movement of the guide bearing 64 into the arcuate engaged section 38, as the hood 12 is raised to the threshold angle α. As shown best in FIGS. 7 and 8, as the guide bearing 64 moves into and along the arcuate section 38, the resilient force of the spring 46 urges the toggle arm 44 in the counter clockwise direction of arrow 100 about the path axis AP. As a result, the engagement surface 50 is moved relative to and rearwardly of the guide bearing 64 so as to apply a gradually increasing forward force thereon, reaching a predetermined minimum force when the toggle arm 42 fully engages the bearing 64 such that the rear surface of the guide bearing 64 is directly forward of and engaged by the toggle arm 42. In this orientation, the toggle arm 42 provides a forward force on the bearing 64 which is generally aligned with the orientation of the guide slot, to drive the guide bearing 64 forwardly therealong. The forward force on the guide bearing 64 acts to cause the prop arm 54 to further force the hinge arm 18 upwardly, until the bearing 64 reaches the forward end of the slot 30 and the hinge arms 18, 20 and at the fully opened angle β. As the guide bearing 64 moves to the forwardmost end of the slot 30, the guide bearing 64 is positioned in alignment with the detent 40.
Most preferably, the spring 46 is provided with a spring tension which is selected such that when the guide bearings 64 are fully engaged by the toggle arm 42, the cumulative force of engaging contact between the toggle arm 44 and guide bearing 64 of the hinge arms 10 is generally equal to or greater than the rearward force applied by the downward weight of the hood 12 on the guide bearing 64 in the reverse direction. As a result, the springs 46 of the hinge assembly 10 allow the hood 12 to be manually raised with only minimum effort, or more preferably self raise the hood 12 open in movement once it has been manually raised to the threshold position α to the fully opened position shown in FIG. 1.
To close the vehicle hood 12 and return the hinge assemblies 10 to the initial position of FIG. 5, the user (not shown) applies a predetermined minimum downward force on the hood 12. The downward force is selected sufficient to urge the guide bearing 64 rearwardly against the force of the spring 46 out of alignment with the detent 40, and in the reverse direction of arrow 100 against the forward upward force of the toggle arm 44. As the downward force is applied, the engagement between the guide bearing 64 and the engagement surface 50, rotates the toggle assembly 42 clockwise in the reverse direction against the bias of the torsion spring 46 to reposition the toggle arm 44 in an orientation aligned with the longitudinal extent of the operation section 34 as shown in FIG. 6. It is to be appreciated that in closing, the spring 46 similarly provides a counterbalancing force against the weight of the vehicle hood 12 with the toggle arm 44 providing a decreasing forward force on the guide bearing 64 in the reverse manner, to prevent it from being lowered too quickly. Once the hood 12 is lowered to the threshold angle α and whereby the toggle arm 44 again passively contacts the guide bearing 64, the hood 12 may be closed via gravity in a conventional manner.
It is to be appreciated that by forming the operational section 34 as an angularly extending linear section allows the hood 12 to be fully closed without over-tensioning of the torsion spring 46. It is to be appreciated that in an alternate construction, the operational section of the guide slot 30 could be formed with a curving or other arcuate configuration, or omitted in its entirety, without departing from the spirit and scope of the invention.
Similarly, although FIGS. 5 to 8 illustrate the guide slot 30 as extending angularly and then curving upwardly, the invention is not so limited. While the detailed description of the embodiment illustrates the hinge assembly as including a torsion spring used to provide a biasing force on the toggle arm 44, the invention is not so limited. It is to be appreciated that various other types of biasing apparatus and/or members may also be employed without departing from the spirit and scope of the invention. Such devices would include, without limitation, electric motors, as well as single or multiple compression and tension coil springs, leaf springs, gas springs, gas shocks, and the like, either alone or in combination.
Reference may be had to FIGS. 9 and 11 which illustrate alternate hinge assemblies 10 in accordance with the present invention, wherein like reference numerals are used to identify like components.
In FIGS. 9 and 10, the guide slot 30 includes a generally horizontally extending operational section 34. The operational section 34 extends as a linear slot forwardly from rearwardmost end or bight 36 to merge with a forwardmost blind end section 90. In FIG. 9, operational section 34 of the slot 30 extends along a longitudinal axis AL-AL which is substantially parallel to the longitudinal direction of elongation of the hinge arm 20. As shown best in FIG. 10, a groove 99 is preferably formed in the upper sidewall between the rearwardmost bight 36 and blind end 90.
The blind end 90 is provided with upper and lower detent portions 92,94 so as to be generally elongated in the direction of an axis AT-AT which extends generally transverse to the longitudinal axis AL-AL of the operational section 34. Although not essential, preferably the upper and lower detents 92,94 project away from the axis AL-AL a distance past the respective upper and lower side surfaces and are defined laterally by respective front and rear shoulder surfaces. The lower detent 94 projects downwardly relative to the operational section 34 so as to preferably define a fulcrum point 105 as an angular abutment at the intersect between operational section 34 and lower detent.
FIG. 9 shows best the rigid steel prop arm 54 as being secured at its first end portion towards a forwardmost end 23 of the hinge arm 18 by means of prop arm pivot 62. A locking cam 110 is pivotally secured to the second other end of the prop arm 54 by means of a cam pivot 102 provided adjacent to its second other end. As shown in FIG. 10, the locking cam 110 is preferably provided with a generally parallel sided elliptical shape, and is elongated along a cam axis. The cam 110 has a lateral thickness selected to enable it to be slidably retained in the guide slot 30. Optionally, the locking cam 110 may be provided with one or more enlarged retaining flange surfaces or sides used to slidably retain the cam 110 within the guide slot 30, so as to prevent its lateral withdrawal therefrom. Most preferably, the locking cam 110 has a lateral width selected marginally less than that of the operational section 34 of the guide slot 30, and a length selected marginally less than the transverse length of the blind end 90. The blind end 90 has a lateral width in the direction of axis AL-AL, a height and width selected to permit the repositioning of a locking cam 110 therein in the selective locking and unlocking of the hood 12 in the raised position.
A coil torsion spring 146 is mounted by way of a support bracket (not shown) to the lower hinge arm 20 as an integral unit. As will be described, the spring 146 includes an end member 146a which is provided to selectively engage and bias the locking cam 110 forwardly in the slot 28, to assist in movement of the locking cam 110 into the blind end 34 of the guide slot 28 as the hood 12 is raised. The spring 146 advantageously acts in conjunction with the cam 110 to lock the hinge assembly 10 in the open position against a downward closing force selected less than a predetermined threshold downward force. Although not essential, in a most preferred construction, the spring 146 is provided as a tunable spring so as to exert differing forward forces on the prop arm 54 and/or locking cam 110, depending on the relative movement of the hinge arms 18,20 to each other. It is to be appreciated, however, that other spring arrangements including extension springs, coil springs, as well as other types of biasing mechanisms and/or springs may also be included on the hinge assembly 10, as part of the vehicle hood 12 or frame 14.
The cam 110 preferably is provided with a rounded forward edge surface 114 which in use of the hinge assembly 10 contacts the sides of the guide slot 30 to facilitate the relative repositioning of the cam 110. In particular, the cam 110 is repositionable between an operating position where the longitudinal cam axis is aligned with the operational section axis AL-AL, and a locking position where the cam axis is aligned with the transverse axis AT-AT. In this regard, the front shoulder of the lower detent 94 most preferably is formed as a caming surface which angles away from the axis AL-AL initially forwardly and downwardly, and thereafter curves rearwardly so as to assist in effecting the rotational movement of the cam 110 about the cam pivot. The rear shoulder of the lower detent 94 most preferably has a curvature which is complementary to that of the lead edge of the cam 110 to facilitate its nesting contact seated thereagainst when in the locking orientation. Although not essential, most preferably the rear shoulder of the lower detent 94 merges with the side surface of the operational section 34 at an acute angle so as to define the fulcrum point 105 which when contacted by the cam 110, effects its repositioning with its longitudinal axis returned into re-alignment with the slot axis AL-AL.
As shown best in FIG. 9, the front shoulder of the upper detent 92 is most preferably located to enable the rear edge of cam 110 to assume an orientation seated thereagainst, when the cam axis is aligned with the blind end axis AT-AT, and most preferably oriented normal to the operational section axis AL-AL.
When the hood is initially closed, the upper and lower hinge arms 18,20 are positioned in an approximately parallel juxtaposed orientation shown in FIG. 9. In this initial position, the parallel alignment of the hinge arms 18,20 results in the cam pivot 102 and locking cam 110 being slid relative to the guide slot 30. Here the pivot 102 assumes an orientation immediately adjacent to the rearward bight 36, with the cam 110 projecting forwardly therefrom in an operating position, with the cam axis aligned with axis AL-AL, so as to be slidable therealong. Most preferably the rearward movement of the locking cam 110 results in the end of spring 146a being rotated upwardly by its contact with the side of the cam 110, so as to be moved through engaging contact therewith into the groove 99. It is to be appreciated that the relocation of the spring end 146a into the groove 99 results in the substantially unhindered and unbiased movement of the cam 110 and cam pivot 102 therepast, allowing the hood 12 to be opened or closed under its own weight.
As the hood 12 is moved to the fully open position, initially movement of the hinge arms 18,20 about the hinge pivot 26 results in the locking cam 110 being slid forwardly along the operational section 34 of the slot 30. Once the cam pivot 102 moves forwardly past the groove 99, the biasing end 146a of the spring 146 rotates downwardly against the rear of the cam 110. As a result of the compression forces of the spring 146, the engaging contact between the spring 146 and cam 110 urges the cam 110 forwardly. The engagement of the end of the spring 146 on the locking cam 100, in turn produces a counterbalancing upward force on the hinge arm 18, to assist in the opening of the hinge assembly 10 and the raising of the hood 12.
As the hood 12 continues to be raised, the forward edge 114 of the locking cam 110 is brought into bearing contact against the angular caming shoulder surface of the detent 94. This contact, combined with the forward force applied by the end of the spring 146, results in the cam 110 rotating about the pivot 102 in the direction of arrow 200 (FIG. 10) with its forwardmost edge 114 moving downwardly into the lower detent 94. Simultaneously, the rearward end of the cam 110 and the cam pivot 102 moving upwardly into the upper detent 92 in the manner shown in FIG. 10. As the hood 12 assumes the fully open orientation, the cam 110 assumes a locking orientation with its longitudinal cam axis substantially aligned with the transverse axis AT-AT, restricting its return movement of the pivot 102 into the operational section 34 of the slot 30. Furthermore, the biasing end of the spring 146 applies a forward force on the reoriented locking cam 110, to assist in maintaining it in the locked position below threshold return forces. Most preferably, the spring 146 is configured to maintain an offset forward force on the repositioned cam 110 under a downward load force selected less than a desired threshold minimum force, and which typically would be greater than that required to counterbalance the weight of the hood 12.
To close the hood 12, the user merely applies a downward force on the hood 12 which is sufficient to overcome the predetermined minimum threshold force applied by the spring 146 and which is necessary to effect the repositioning of the cam 110 in alignment with the axis AL-AL. The downward force on the hood 12 results in the movement of the hinge arms 18,20 about the hinge pivot 26. The relative movement of the hinge arms 18,20 in turn results in the prop arm 54 urging the locking cam 110 rearwardly against the fulcrum point 105. This contact in turn effects a reorientation of the cam 110 to resume a position aligned with the axis AL-AL, allowing the cam 110 and cam pivot 102 to slide rearwardly into and along the operational section 34 of the guide slot 30. The continued rearward movement of the cam 110 along the guide slot 30 initially moves against the bias of the spring 146, providing a counterbalancing force to the weight of the hood 12 up to the point where the spring is slid to the side of the cam 110 into the groove 99. The inventors have appreciated that by repositioning the spring end 146a into the groove 99 when the hood 12 is in the normally closed position, the spring 146 is typically maintained in a less distorted state, as contrasted, for example, when the spring 146 is used to continuously provide a biasing force on the cam member 110, prolonging spring life.
The construction of the present invention advantageously enables use of multiple hinge assemblies 10 in vehicle or other closure panel applications.
Although the detailed description describes the hinge assembly 10 as being used in the securement of a vehicle hood 12, it is to be appreciated that the hinge assembly 10 is equally suitable for other applications. By way of non-limiting example, the hinge assembly could also be used in the hinged coupling of lift gates, hatchbacks, vehicle doors, trunks, or other closure access panels used in trucks, buses, automobiles, aircraft, railcars, furniture and the like, without departing from the spirit and scope of the invention.
While the preferred embodiment describes the presence of a guide slot 30 formed in the lower hinge arm 20 as presenting a simplified construction, it is to be appreciated that the guide slot 30 could be provided in the upper hinge arm 18 or as a separate part or component altogether. Similarly, if desired, the prop arm 54 could be pivotally secured either directly to the hood 12 or closure panel, or to other closure panel elements apart from the upper hinge arm 18 without departing from the spirit and scope of the invention.
While the Figures have described the integrated hinge assembly 10 as including upper and lower hinge arms 18,20 for simplification, it is to be appreciated that the hinge could be equally provided in inverted arrangement to that shown.
Although the preferred embodiment of the invention describes a hinge assembly 10 as having two pivot arms 18,20, the present invention could equally be used with other hinge assemblies having multiple hinge bar constructions, including those having pivotally connected linkage arms. Reference may be had to FIG. 11 where the hinge assembly 10 is provided which is of a four-bar hinge construction. In FIG. 11, a pair of connecting arms 202,204 are used to secure the hinge arms 18,20 for movement pivotally relative to each other. The connecting arm 202 is pivotally secured respectively to the rearwardmost ends 22,24 of the upper and lower hinge arms 18,20 by pivots 210a, 210b, respectively. The connecting arm 204 is secured to the upper and lower hinge arms 18,20 by way of pivots 212a, 212b, respectively at points forwardly from the pivots 210a, 210b.
In FIG. 11, a reciprocally movable catch arm 220 is furthermore provided to assist in locking the hinge assembly 10 with the arms 18,20 moved in an open orientation. The catch arm 220 includes a hooked end 224 which is pivotal about an arm pivot 226 between a lowered position, where the end 224 is moved into engaging contact with guide bearing 64 so as to prevent its return movement along the operational section 34 of the slot towards rearward bight 36, and a position raised thereabove and which is selected to permit substantially free sliding movement of the guide bearing 64 along the slot 30. A spring (now shown) is preferably provided to resiliently bias the guide bearing 64 forwardly along the slot 30 into engaging contact with the hooked arm 220. A crank member, locking pin or biasing spring may be provided to selectively retain the hooked end 224 in the release position to permit the collapse of the hinge arms 18,24 in the closing of a hood.
Although the detailed description describes the hinge assembly 10 as including a pair of hinge arms 18,20 which are provided for mechanical coupling to the vehicle hood 12 and frame 14, the invention is not so limited. It is to be appreciated that the hinge assembly 10 could equally be provided with either the hood 12 or frame 14 functioning as the equivalent to a hinge arm, with the guide slot 30 or a corresponding guide groove or member provided therein.
Although FIG. 1 illustrates the vehicle 8 as employing a pair of integrated hinge assemblies 10, it is to be appreciated that the invention is not so limited. In an alternate construction, the vehicle 8 could be provided with only a single hinge assembly 10, with the second other standard hinge being provided to pivotally secure the hood 12 for movement relative to the frame 14.
Although the detailed description describes and illustrates various preferred embodiments, the invention is not so limited. Many modifications and variations will now occur to persons skilled in the art. For a definition of the invention, reference may be had to the appended claims.