1. Field of the Invention
The present invention relates generally to an inverter apparatus and a method of operating the same, and more particularly to an integrated inverter apparatus operating at an optimal efficiency and a method of operating the same.
2. Description of Prior Art
In general, insulated gate bipolar transistors (IGBTs) are usually used rather than metal-oxide-semiconductor field-effect transistor (MOSFETs) to as switches for a high-power inverter. The reason is that IGBTs have lower conductive losses compared with MOSFETs under the high current application. Also, the high-voltage MOSFET with a low on-resistance is unusual. In addition, a number of MOSFETs need to be connected in parallel to implement the same low conductive losses as that of the IGBTs. However, the costs of using the number of MOSFETs to implement low conductive losses are significant. In contrast, MOSFETs have lower switching losses, especially at a small load current because of a relative small drain-source voltage.
Reference is made to
Reference is made to
In addition, the first inverter 10A and the second inverter 20A can be operated by an interleaving control manner to separate the switch operation of the two inverters 10A, 20A. At this time, a frequency of the ripple current flowing through the capacitor is about double switching frequency, namely 36 kHz. Because of the reducing ripple current, the current flowing through the inductor is half of that under the un-interleaving control manner. Accordingly, the required amount of the output inductors and capacitors can be reduced. However, the used IGBTs have poorer switching speed and higher cross voltage than MOSFETs so that the efficiency of the inverter would be low under the light load operation.
Accordingly, it is desirable to provide an integrated inverter apparatus and a method of operating the same to provide IGBTs and MOSFETs as switch elements according to features and advantages thereof so that the integrated inverter apparatus is operated at the substantially optimal output efficiency.
An object of the invention is to provide an integrated inverter apparatus to solve the above-mentioned problems.
The integrated inverter apparatus includes at least two inverter units and a control unit. The inverter units are electrically connected in parallel to each other. At least one of the inverter units has a plurality of field-effect transistor switches and at least another one of the inverter units has a plurality of insulated gate bipolar transistor switches. The control unit is electrically connected to the inverter units to control the transistor switches of the corresponding inverter units when an optimal output efficiency of the integrated inverter apparatus is reached at different operation conditions of the inverter units.
Another object of the invention is to provide a method of an integrated inverter apparatus to solve the above-mentioned problems.
The method includes the following steps: (a) At least two inverter units are provided; wherein at least one of the inverter units has a plurality of field-effect transistor switches and at least another one of the inverter units has a plurality of insulated gate bipolar, transistor switches. (b) A control unit is provided to obtain an optimal output efficiency of the integrated inverter apparatus reached at different operation conditions of the inverter units. (c) The transistor switches of the corresponding inverter units are controlled by the control unit when the integrated inverter apparatus is operated at the substantially optimal output efficiency.
It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the invention as claimed. Other advantages and features of the invention will be apparent from the following description, drawings and claims.
The features of the invention believed to be novel are set forth with particularity in the appended claims. The invention itself, however, may be best understood by reference to the following detailed description of the invention, which describes an exemplary embodiment of the invention, taken in conjunction with the accompanying drawings, in which:
Reference will now be made to the drawing figures to describe the present invention in detail.
The present invention relates to an integrated inverter apparatus operating at an optimal efficiency. The integrated inverter apparatus operating at an optimal efficiency includes at least two inverter units and a control unit. The inverter units are electrically connected in parallel to each other. At least one of the inverter units has a plurality of field-effect transistor (FET) switches and at least another one of the inverter units has a plurality of insulated gate bipolar transistor (IBGT) switches. The control unit is electrically connected to the inverter units to control the transistor switches of the corresponding inverter units when an optimal output efficiency of the integrated inverter apparatus is reached at different operation conditions, such as an individual operation, an integral operation, or a combinational operation of the inverter units.
For convenience, in this embodiment, two inverter units are exemplified for further demonstration. That is, the integrated inverter apparatus includes a first inverter unit 10, a second inverter unit 20, and a control unit 30. The first inverter unit 10 is electrically connected in parallel to the second inverter unit 20. The first inverter unit 10 has four IGBT switches 102a˜102d. The second inverter unit 20 has four FET switches 202a˜202d. Note that, the FET switches 202a˜202d can be JFET switches or MOSFET switches. In this embodiment, the FET switches 202a˜202d are MOSFET switches, which are exemplified for further demonstration. The control unit 30 is electrically connected to the first inverter unit 10 and the second inverter unit 20 to produce a plurality of control signals S1˜S8 so as to control the IGBT switches 102a˜102d and the MOSFET switches 202a˜202d, respectively.
Reference is made to
As shown in
1. The individual operation—We assume that the inverter units are a first inverter unit and a second inverter unit, respectively; the control unit controls the transistor switches (such as IGBTs or MOSFETs) of the first inverter unit when the optimal output efficiency of the integrated inverter apparatus is reached at an individual operation of the first inverter unit; the control unit controls the transistor switches (such as IGBTs or MOSFETs) of the second inverter unit when the optimal output efficiency of the integrated inverter apparatus is reached at an individual operation of the second inverter unit.
2. The integral operation—We assume that the inverter units are a first inverter unit and a second inverter unit; the control unit controls the transistor switches of the first inverter unit and the second inverter unit when the optimal output efficiency of the integrated inverter apparatus is reached at an integral operation of the first inverter unit and the second inverter unit.
3. The combinational operation—We assume that the inverter units are a first inverter unit, a second inverter unit, and a third inverter unit; the control unit controls the transistor switches of the first inverter unit and the second inverter unit when the optimal output efficiency of the integrated inverter apparatus is reached at a combinational operation of the first inverter unit and the second inverter unit; the control unit controls the transistor switches of the second inverter unit and the third inverter unit when the optimal output efficiency of the integrated inverter apparatus is reached at a combinational operation of the second inverter unit and the third inverter unit; the control unit controls the transistor switches of the first inverter unit and the third inverter unit when the optimal output efficiency of the integrated inverter apparatus is reached at a combinational operation of the first inverter unit and the third inverter unit.
At different load conditions, accordingly, the output efficiency of the integrated inverter apparatus is shown as the optimal-efficiency curve Cm.
For example, the optimal output efficiency of the integrated inverter apparatus is reached at the individual operation of the second inverter unit 20 when the load is 10% to 40%, that is the second curve C2 behaves the optimal-efficiency curve Cm. In addition, the optimal output efficiency of the integrated inverter apparatus is reached at the individual operation of the first inverter unit 10 when the load is 50%, that is the first curve C1 behaves the optimal-efficiency curve Cm. Furthermore, the optimal output efficiency of the integrated inverter apparatus is reached at the integral operation of the first inverter unit 10 and the second inverter unit 20 when the load is 60%˜100%, that is the third curve C3 behaves the optimal-efficiency curve Cm.
Thereinafter, one embodiment is exemplified for further demonstration. We assume that the integrated inverter apparatus is composed of the first inverter unit 10 with the IGBT switches and the second inverter unit 20 with the MOSFET switches, which have faster switching speed than IGBT switches. Also, the operation time of the inverters is controlled based on the load level conditions so that the integrated inverter apparatus is operated at the optimal efficiency under all load level conditions. The first inverter unit 10 is disabled and the second inverter unit 20 is enabled when the load is operated under a load level. Because the MOSFETs of the second inverter unit 20 have better switching performance, the conversion efficiency of the integrated inverter apparatus can be increased under the light load operation. When the load is operated under a heavier load level, the first inverter unit 10 is enabled so that the first inverter unit 10 and the second inverter unit 20 are operated by the interleaving control manner. At this time, the conversion efficiency of the integrated inverter apparatus can be increased because the IGBTs of the first inverter unit 10 have lower conductive losses, thus reducing the amount of the switching elements and costs.
Note that, the out of phase between the output voltage and the output current could occur because of different load types when the MOSFETs are provided to as switching elements of the inverter apparatus. Hence, the body diode inside the MOSFET would flow through the current. In general, the body diode inside the MOSFET has poor recovery performance to cause significant switching losses and reduce switching efficiency. Accordingly, the MOSFET with a fast recovery diode is provided to reduce switching losses thereof. More particularly, the operation time of the first inverter unit 10 and the second inverter unit 20 are controlled based on the load level conditions and different load types so that the integrated inverter apparatus can be operated at the optimal output efficiency based on the output load current with different power factors and crest factors.
Accordingly, the integrated inverter apparatus is composed of the first inverter unit 10 with the IGBT switches and the second inverter unit 20 with the MOSFET switches according to the features and advantages of the IGBTs and the MOSFETs. The inverter units 10, 20 are controlled at different operation conditions, such as an individual operation, an integral operation, or a combinational operation according to the variation of the load condition so that the integrated inverter apparatus is operated at the substantially optimal output efficiency.
Especially to deserve to be mentioned, the curve chart as shown in
Furthermore, the integrated inverter apparatus can be operated at the optimal output efficiency by a real-time calculation process. Reference is made to
Reference is made to
In conclusion, the present invention has following advantages:
1. The IGBT switches and the MOSFET switches are integrated to implement an optimal operation between costs and efficiency of the integrated inverter apparatus. That is, the integrated inverter apparatus has lower costs and higher efficiency compared with an inverter apparatus with all MOSFET switches and with all IGBT switches, respectively.
2. According to the better switching performance of the MOSFETs, the MOSFETs are used to as the switches of the inverter unit to increase switching frequency up to N*18 kHz (in this embodiment) compared with the IGBTs so that the inverter units are operated by the interleaving control manner; and
3. The interleaving control manner is adapted to reduce the ripple current and the amount of the output inductors and capacitors, thus reducing costs and increasing power density.
Although the present invention has been described with reference to the preferred embodiment thereof, it will be understood that the invention is not limited to the details thereof. Various substitutions and modifications have been suggested in the foregoing description, and others will occur to those of ordinary skill in the art. Therefore, all such substitutions and modifications are intended to be embraced within the scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
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100137069 | Oct 2011 | TW | national |