The present invention relates generally to machine control using a global navigation satellite system (GNSS). More specifically, the present invention relates to an integrated machine guidance system using GNSS.
Earth-moving projects encompass a wide variety of excavating, grading, trenching, boring, scraping, spreading and other tasks, which are performed in connection with road-building, infrastructure improvements, construction, mining, agriculture, and other activities. Such tasks are typically performed by specialized earth-moving equipment, such as excavators, backhoes, bulldozers, loaders, motor graders, agricultural equipment, and so forth. Mobile earth-moving equipment is steered and otherwise guided within jobsites. Additionally, the working implements of such equipment, such as blades, drills, buckets and ground-engaging tools, are controlled through their various ranges of motion. The guidance and control of such earth-moving equipment was conventionally accomplished by human operators, who typically needed relatively high levels of skill, training, and experience for achieving maximum productivity with the equipment.
Attention is increasingly being directed toward the development of machine guidance and control systems to assist human operators. The term “machine guidance” is used to describe a wide range of techniques which improve the productivity of earth-moving, agricultural, mining, and construction equipment. Machine guidance systems often incorporate a global navigation satellite system (GNSS), e.g., Global Positioning System (GPS) or other satellite positioning system (SATPS) for accurate location determination. In addition, such a machine guidance system typically incorporates various sensors to determine equipment position and a cab-based display to provide feedback to the operator of relevant information which allows for improved control of the machine in relation to the intended or designed direction of travel.
GNSS-based machine guidance systems can provide a relatively high level of movement accuracy. For example, slope and grade measurements can be obtained with greater accuracy and quality control, thereby reducing or eliminating the need for manually performed grade checks. Additionally, GNSS-based machine guidance and control systems can provide more information and control to the equipment operators, thus enabling them to undertake more difficult tasks than they might otherwise have with manually-controlled equipment and techniques. Furthermore, consistency among operator performance can be improved via GNSS-based machine guidance, resulting in better overall job quality. And still further, machine operators benefit from less fatigue, as opposed to the manually-intensive control procedures requiring high degrees of concentration and operator interaction.
GNSS-based machine guidance and control systems typically require two GNSS antennas, radio frequency cables for the GNSS antennas, a dual GNSS receiver, an ultra high frequency (UHF) antenna, wireless receiver, and radio frequency cable for GNSS corrections, sensors, and a specialized cab-based central computer. Unfortunately, the communications cables to the sensors are difficult to install and maintain, and are costly to purchase. Furthermore, the antennas, sensors, and receivers must all connect via cabling to the cab-based central computer and must rely on this specialized central computer for processing and display functions.
A more complete understanding of the present invention may be derived by referring to the detailed description and claims when considered in connection with the Figures, wherein like reference numbers refer to similar items throughout the Figures, the Figures are not necessarily drawn to scale, and:
Embodiments entail a machine guidance system for guiding a critical device of a machine. The machine may be earth-moving equipment, such as an excavator, backhoe, bulldozer, loader, motor grader, agricultural equipment, seeder, chemical sprayer, fertilizer spreader, and the like that is steered and otherwise guided within a jobsite. The critical device can entail the working implement of such earth-moving equipment, such as a blade, drill, bucket, agricultural implement, or any other ground-engaging tool for which guidance is provided via the machine guidance and control system. Multiple components are built into the machine guidance system to form a standalone unit, i.e., an integrated machine guidance system. Such an integrated approach achieves improvements in portability between multiple machines, ease of installation, and cost savings. Furthermore, there is no necessity for specialized equipment inside the cab of the machine, thereby greatly reducing or eliminating the need for multiple cables penetrating the cab of the machine and the costs associated therewith. Additionally, the absence of specialized equipment inside the cab of the machine reduces clutter in the small and crowded cab of the machine, and allows the operator to focus out at a distance reducing eyestrain and keeping the operator's attention where the work is taking place.
System 22 can include all of the components needed to compute the actual position and attitude of machine 20 and/or critical device 26, and to determine a direction that machine 20 and/or critical device 26 should move to arrive at desired positions that are needed to create, for example, certain terrain features. The directions for machine movement can be displayed on a display unit 28 that is visible to an operator 30 positioned at another location remote from integrated machine guidance system 22. For example, operator 30 may be positioned in an operator station, such as a cab 31 of machine 20. Display unit 28 may be coupled to an external surface of a housing 32 of integrated machine guidance system 22 in a line of site of operator 30. By having display unit 28 located outside of cab 31, clutter may be reduced in the small and typically crowded cab 31. Moreover, the location of display unit 28 allows operator 30 to focus out at a distance, thereby reducing eyestrain and enabling the operator's attention to be where the work is taking place.
In the illustrated embodiment, display unit 28 is a simple rugged display that includes an arrangement of indicators 36 adapted to indicate the direction that critical device 26 (
Those skilled in the art will recognize that display unit 24, visible by operator 30 within cab 31 of machine 20, can be configured differently and may be configured to include warning and condition alerting. For example, display unit 24 may include light bars, arrows, or other indications for operator 30 to see.
Certain ports may extend through housing 32. In an exemplary embodiment, an input/output (I/O) port 40 extends through housing 32. I/O port 40 may be utilized to provide a power connection via a single cable to machine guidance system 22. In some configurations, I/O port 40 may carry optional data pins for data connection in order to interface the controller area network (CAN) bus for machine 20. This optional data connection could be used for remote display, setup, and control. Additionally, a laser level input port 42 can extend through housing 32 to provide a laser level signal 43 from a laser leveling sensor 45 to components within housing 32. Additional ports may include an external radio antenna port and/or a GNSS antenna port 44. Antenna ports 44 are represented by a single port in housing 32 for simplicity of illustration. However, it should be understood that housing 32 may include more than one antenna port 44 in accordance with a particular design configuration.
In some embodiments, integrated machine guidance system 22 may further include at least one camera 46. In this illustration, the lens of camera 46 extends through housing 32. Camera(s) 46 can be utilized to permit operator 30 to view images of the environment proximate camera(s) 46 from within cab 31 of machine 30.
In some embodiments, machine guidance system 22 may include another display unit 48 that is physically separate and detached from housing 32. Display unit 48 may be a tablet, pad, smart phone, or other computing system residing in cab 31 of machine 20. Alternatively or additionally, remote display unit 48 may be at a location that is not part of machine 20, such as in a construction office. Display unit 48 may be in communication with the components within housing 32 via a wireless communication link 49 in order to provide higher update rate and resolution displays for user interface, control, and guidance. For example, display unit 48 may be implemented to provide more detailed information to the machine operator 30 (
As further shown in
In accordance with a particular embodiment, machine guidance system 22 further includes a guidance controller 60 and a local area network (LAN) wireless communication system 62 enclosed within housing 32. GNSS antennas 50, 52, dual channel GNSS receiver 54, sensor system 56, UHF antenna/radio system 58, cameras 46, ports 40, 42, 44, guidance controller 60, wireless communication system 62, and display unit 28 are all provided on or within the durable weather resistant housing 32 so that it may be readily mounted to and utilized with machinery that does not possess its own specialized computing system, and for enhanced portability between multiple machines, ease of installation, and cost savings.
Referring now to
GNSS receiver/antenna system 64, UHF radio system 58, and wireless communication system 62 are connected to and in communication with guidance controller 60. Similarly, sensor system 56, cameras 46, and laser level input 42 are connected to and in communication with guidance controller 60. Additionally, a communications processor 74 may be connected to and in communication with guidance controller 60, wherein communications processor 74 is additionally connected to I/O port 40.
Guidance controller 60 includes a memory element 76 associated therewith. In some embodiments, guidance and control software 78, at least one georeference file 80, and a pass count indicator 82 may be stored in memory element 76 for use by guidance controller 60. Other files that may be stored in memory element 76 could include configuration files, auto-steering controls, and/or other semi-autonomous and autonomous controls.
In accordance with an embodiment, georeference file 80, a desired build file, or other terrain data files containing, for example, the terrain mapping goal for machine 20 (i.e., the final terrain features) may be uploaded over wireless communication link 49 via wireless communications system 62 (e.g., Bluetooth or Wi-Fi) to memory element 76 associated with guidance controller 60. Similarly, guidance and control software 78, pass count indicator 82, and other files and configurations, auto-steering controls, and/or other semi-autonomous and autonomous controls in accordance with a particular machine function may be uploaded over wireless communication link 49. Additionally, guidance controller 60 accepts input data from GNSS antenna/receiver system 64, sensor system 56, UHF radio system 58, and laser level input 42.
GNSS antennas 50, 52 of GNSS antenna/receiver system 64 are mounted within housing 32 at a substantially fixed relative position with respect to one another, and dual channel GNSS receiver 54 is configured to facilitate communication between the dual channels of receiver 54 and resolve the attitude information from the phase center of GNSS antenna 50 to the phase center of GNSS antenna 52 with a high degree of accuracy. Input data from GNSS antenna/receiver system 64 enclosed in housing 32 can provide information pertaining to the actual position and heading of machine 20 and, more specifically, of critical device 26 since GNSS antenna/receiver system 64 within housing 32 is mounted to critical device 26. Sensor system 56, enclosed in housing 32 and mounted on critical device 26 (
UHF radio system 58 provides real time kinematic (RTK) corrections to enhance the precision of position data derived from GNSS antenna/receiver system 64 in accordance with a known real-time kinematic position-determining mode. The RTK corrections may provide up to centimeter level accuracy.
Laser level input 42 can provide laser level signal 43 from laser leveling sensor 45 (
Guidance controller 60 executes guidance control software 78 to compute the actual position and attitude of machine 20 and/or critical device 26 and to determine the direction that machine 20 and/or critical device 26 should move to arrive at a desired position in order to create the desired terrain map provided in georeference file 80. The movement information may be provided to operator 30 (
Cameras 46A, 46B which interface with guidance controller 60 can provide different views and angles for operator 30 to see. Images from cameras 46A, 46B can be communicated over wireless communication link 49 for presentation on remote display 48. For example, backup cameras 46 can be turned on and the view can be presented on remote display 48 when it is sensed that machine 20 is in reverse.
Pass count indicator 82 associated with guidance controller 60 may be formed from software, firmware, hardware, or some combination thereof. Pass count indicator 82 enables guidance controller 60 to count or otherwise keep track of how many “passes” or “excursions” are made over a predetermined terrain area. The information from pass count indicator 82 can be used to keep track of the passes in order to monitor the compaction of soil, asphalt, concrete, solid waste, and so forth. The number of passes can be determined from the information received by guidance controller 60 from GNSS receiver/antenna system 64 and sensor system 56.
Some embodiments may further include communications processor 74 in communication with guidance controller 60 and I/O port 40. Generally, I/O port 40 can be utilized to provide power to the components within housing 32 via a power cable (not shown). However, communications processor 74 may be included in housing 32 and may be connected with I/O port 40 to enable a single cable interface to a controller area network (CAN) bus of machine 20 for both power and data communications. As known to those skilled in the art, a vehicle's CAN bus is a vehicle bus standard that uses a message-based protocol designed to allow microcontrollers and devices to communicate with each other within a vehicle without a host computer. It is preferred that data communications be performed over wireless communication link 49 via wireless communication system 62 using, for example, Bluetooth or Wi-Fi capability. However, in some instances, it may be useful to communicate the information to and from guidance controller 60 via a single cable interface onto the CAN bus of machine 20 for remote display, setup, and/or control.
Referring to
In this example, shock mount system 84 includes multiple mechanical shock absorbers 86 coupled to a bottom surface of a circuit board element 88. Circuit board element 88 may be a circuit board upon which certain components are fabricated, or circuit board element 88 may be a box in which the certain components are housed. In either instance, circuit board element 88 is fastened to an inner surface 90 of housing 32 with shock absorbers 86 interposed between circuit board element 88 and inner surface 90 of housing 32. Circuit board element 88 may include, for example, guidance controller 60, receivers 54, 68, and 72 (see
Shock absorbers 86 are configured to absorb or dampen the energy of sudden impulses that may be emanating from critical device 26 and/or machine 20 as they are moved about so as to largely limit or prevent damage or measurement error due to vibration or shock to the components of circuit board element 88. Those skilled in the art will recognize that shock mount system 84 can be formed from a wide variety of mechanical fastener, bushing, and shock absorber designs capable of elastically connecting circuit board element 88 to housing 32 in order to smooth out or dampen a shock impulse.
By now, it should be appreciated that embodiments of the invention entail an integrated machine guidance system for guiding a critical device of a machine. The machine may be earth-moving equipment, such as an excavator, backhoe, bulldozer, loader, motor grader, and the critical device entails the working implement of the machine, such as a blade, drill, bucket, or any other ground-engaging tool for which guidance is provided via the machine guidance and control system. Multiple components such as antennas, receivers, a guidance controller, cameras, and sensor system are built into the machine guidance system to form a standalone unit, i.e., an integrated machine guidance system. Such an integrated approach achieves improvements in portability between multiple machines, ease of installation, and cost savings. Furthermore, there is no requirement for specialized equipment inside the cab of the machine, thereby greatly reducing or eliminating the need for multiple cables penetrating the cab of the machine and the costs associated therewith.
One embodiment of the invention provides a system for guiding a critical device of a machine. The system includes global navigation satellite system (GNSS) antennas and a GNSS receiver connected to the GNSS antennas. A guidance controller is connected to the GNSS receiver. The guidance controller is adapted to compute an actual position of the critical device and determine a direction that the critical device should move to arrive at a desired position. A display unit in communication with the guidance controller provides an indication of the direction that the critical device should move, and a housing encloses the GNSS antennas, the GNSS receiver, and the guidance controller.
The display unit may be coupled to an external surface of the housing and a mounting element is attached to the housing. The mounting element is adapted for attachment to the critical device such that the display unit is visible at the operator station. The system may further include a wireless communication system and a remote display unit that is located physically separate from the housing. The guidance controller is configured to communicate with the remote display unit via the wireless communication system. Both of the display units can provide an indication of the direction that the critical device of the machine should move.
While the principles of the inventive subject matter have been described above in connection with specific embodiments, it is to be clearly understood that the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of the present invention. Any benefits, advantages, or solutions to problems that are described herein with regard to specific embodiments are not intended to be construed as a critical, required, or essential feature or element of any or all the claims. The various functions or processing blocks discussed herein and illustrated in the Figures may be implemented in hardware, firmware, software or any combination thereof. Further, the phraseology or terminology employed herein is for the purpose of description and not of limitation.
The foregoing description of specific embodiments reveals the general nature of the inventive subject matter sufficiently so that others can, by applying current knowledge, readily modify and/or adapt it for various applications without departing from the general concept. Therefore, such adaptations and modifications are within the meaning and range of equivalents of the disclosed embodiments. The inventive subject matter embraces all such alternatives, modifications, equivalents, and variations as fall within the spirit and broad scope of the appended claims.
Furthermore, the terms “a” or “an,” as used herein, are defined as one or more than one. Also, the use of introductory phrases such as “at least one” and “one or more” in the claims should not be construed to imply that the introduction of another claim element by the indefinite articles “a” or “an” limits any particular claim containing such introduced claim element to inventions containing only one such element, even when the same claim includes the introductory phrases “one or more” or “at least one” and indefinite articles such as “a” or “an.” The same holds true for the use of definite articles.
Number | Date | Country | |
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61910656 | Dec 2013 | US |