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The disclosure herein relates generally to the field of microfluidic devices for chemical analysis of biological samples in a laboratory environment, including devices adapted for thermal cycling reactions and optical analysis. More particularly, the present disclosure relates to a microfluidic chip integrated with aspects of a pipette tip suitable for use with currently practiced lab-on-a-chip analytical processes.
Microfluidic systems are utilized to perform various chemical and biochemical analyses and syntheses, both for preparative and analytical applications. Such miniaturized systems enable analyses and syntheses to be conducted on a macro scale while minimizing the quantity of sample required. A substantial reduction in time, cost, and space requirements for the devices utilized to conduct the analyses or syntheses is achieved through the use of microfluidic devices. Additionally, microfluidic devices have been adapted for use with automated systems providing cost efficiency and decreased operator errors because of the reduction in human involvement. Microfluidic devices have been used in a variety of applications, including, for instance, capillary electrophoresis, gas chromatography, cell separations, and DNA amplification.
While automated, high throughput laboratory instruments can provide great efficiencies in terms of speed, sample minimization and repeatability, costs associated with the large number of consumables required for their use can be significant. Reducing the number of consumables can significantly reduce the costs associated with running an instrument within a laboratory. Microfluidic devices, sometimes referred to as a labs-on-a-chip or simply as chips, may represent one type of consumable that makes a significant contribution to the operational cost of a laboratory instrument. These devices are becoming increasingly common, especially for molecular diagnostics. Use of a chip requires not only the chip itself, but other consumables and chip specific components as well.
For example, a pipette tip or custom filling apparatus with associated fluid conveying tubes is required to fill the chip. A feature such as a funnel-shaped aperture is provided on the chip for receiving the pipette tip or filling apparatus. In the case of the latter, multiple features may be provided on the chip for receiving various fluids. Insertion of the pipette tip or filling apparatus into the feature must be performed with great precision in order to achieve a fluid tight seal to avoid leakage and the introduction of air into the sample. The sample is then injected into the interior microfluidic channels of the chip.
Use of a traditional chip may involve the following sequence of steps. A chip is typically one of many located within a magazine or holder for an automated instrument. A manipulator or feeder grabs a portion of the chip and relocates it into a loading zone. A separate pipette head simultaneously or sequentially acquires a pipette tip. A source of vacuum is connected to the pipette tip via the pipette head and a small volume of sample fluid is aspirated into the pipette tip. The pipette head and/or chip manipulator translates to align the pipette tip with an orifice on the chip, then presses the pipette tip into the chip. A press fit connection may enable a secure, fluid-tight mating of the two disposables. The sample fluid is then dispensed from the pipette tip into the chip, such as through cessation of the applied vacuum or application of positive pressure. Once a required volume of sample fluid has been deposited into the chip, the pipette head removes the pipette tip from the chip and the pipette tip is released into a waste container.
The now-filled chip may then be moved by the manipulator to a heat sealer to seal the sample fluid within the chip and to prevent evaporation. Next, the chip may be moved by the manipulator to a downstream processing station, which may be one in a sequence of stations. The chip may undergo processes such as thermal cycling and detection, such as through optical imaging. Once the analysis of the respective sample is complete, the chip is then moved by the manipulator to a waste container.
The plurality of components involved in this exemplary process and the number of steps required contribute to both the cost per test and as well as the length of time required for each test. Innovations directed at streamlining automated analysis and minimizing the number of consumables would be highly desirable.
In order to overcome the complexity of the prior art automated processes involving lab-on-a-chip microfluidic devices and to reduce the number of consumables found in such prior art processes, the present disclosure provides for an integrated microfluidic unit with pipette adaptation. The integrated microfluidic unit is preferably configured to be accommodated within a state of the art pipette tip rack for storage prior to use, on the one hand, and to be received by a standard translating device, such as a pipette head or syringe, during use, on the other hand.
Provision of the integrated microfluidic unit reduces the number of components required within the laboratory instrument. A manipulator or feeder required for moving a microfluidic chip from a magazine/feeder is eliminated, as is the magazine itself. Rather, the integrated microfluidic unit lower extent has a form factor resembling that of the lower extent of a standard pipette tip, and thus is readily accommodated within a standard high density array pipette tip rack, such as an 8×12 array.
The upper extent of the integrated microfluidic unit has a form factor similar to that of the upper extent of a standard pipette tip, and thus is mechanically and fluidically engaged by a standard pipette head.
The approach of the present disclosure is adaptable to a variety of specific microfluidic devices and channel configurations. For example, the size of the openings at the top and/or bottom of the integrated microfluidic unit may vary depending upon the volume and type of fluid to be aspirated or the size of the pipette head or other manipulator. The overall concept of an integrated microfluidic unit is the same.
Processes involving use of microfluidic devices integrated into the presently disclosed unit are streamlined at least by the elimination of discrete manipulation steps associated with aspirating sample fluid into the pipette tip, then using a discrete chip feeder or manipulator to bring the chip and pipette tip into fluidic communication for transfer of the sample to the chip.
Elimination of the requirement for bringing the chip from the respective magazine to the pipette bearing the sample thus eliminates the need for a discrete chip manipulator or feeder. Cost and complexity are thus significantly reduced.
The number of consumables is also reduced. Rather than requiring a discrete pipette tip for aspirating sample fluid and then transporting it to the chip, sample fluid can be aspirated directly into the integrated microfluidic unit. Consumables are thus reduced by a factor of 50%.
In addition to simplifying the retention and filling of a microfluidic circuit through the provision of an integrated device as discussed above, a further embodiment discussed herein includes the ability to sever the microfluidic circuit after filling, mixing, and sealing steps, as applicable.
Illustrative embodiments of the disclosed technology are described in detail below with reference to the attached drawing figures, which are incorporated by reference herein and wherein:
Disclosed herein is an integrated microfluidic unit (IMU) 200 with pipette adaption. Use of the IMU enables simplified mechanical requirements for laboratory instrumentation and streamlines processes with which it is used. The number of consumables is also significantly reduced.
A prior art pipette tip 100, commonly used in laboratory analytical applications, is depicted in
The lower extent of the prior art tip 100 includes a tapered distal end 108 having an axially aligned fluid channel (not shown) in fluid communication with the socket 104 interior. Thus, a continuous fluid channel is formed within the pipette tip from the distal end to the top of the socket. Once fitted to a pipette head, a source of vacuum applied by the pipette head extends through the pipette tip to the distal end. Typically, the distal end is tapered, narrower at the most distal portion of the distal end, in order to facilitate being disposed with a fluid container. Once so disposed through mechanical manipulation of the pipette head, a source of vacuum may be applied and a sample of fluid may be aspirated into the tip through the distal end.
Pipette tips 100 are typically stored in a state of the art pipette tip rack, which may enable the provision of an array of tips. In
Certain laboratory instruments utilize lab-on-a-chip (LOC) microfluidic circuits, referred to herein as microfluidic chips or simply as chips, to carry out certain analyses on target fluid samples. These chips may be stored in magazines or racks proximate to a respective instrument. In such a case, an electromechanical manipulator is required to retrieve a chip, dispose it at a testing or other process location, then retrieve and dispose of the chip after testing or processing. Alternatively, such chips may be manually retrieved and located with respect to the laboratory instrument.
In either case, once the chip has been disposed at the proper location, an electromechanical actuator such as a pipette head retrieves a pipette tip 100, positions it with respect to a fluid container, and aspirates a sample into the pipette tip. The pipette tip is then moved from the fluid container to the respective chip. Typically, an aperture or other funnel-shaped feature is provided on an upwardly facing surface of the chip. The pipette tip is disposed in vertical alignment with the aperture, then moved downward into fluid- and air-tight contact between the distal end 108 and the chip aperture. Sample may then be injected into the chip and the desired process may be executed. Once processing is complete, both the tip is disposed of, as described above, and the chip is disposed of, such as through further actuation of the electromechanical actuator, if provided.
According to the present disclosure, aspects of a pipette tip and LOC microfluidic circuit may be combined into the IMU 200, as shown in
In another embodiment, the socket 204 may be received within a translating syringe, also known to one skilled in the art. A translating pipette head and syringe are commonly found in association with diagnostic instruments. Even though any standard translating interface having the ability aspirate through an IMU 200 attached thereto may be utilized in the present disclosure, reference is made primarily to a pipette head for consistency and clarity.
The IMU preferably also has outer dimensions for fitting within a hole 112 in a standard pipette tip rack 110 and abutments 216 having downwardly facing surfaces 218 dimensioned to prevent the IMU from falling through the respective tip rack hole. Thus, the upper extent of the proximal end is substantially cylindrical. In one embodiment, the upper extent includes a slight taper that narrows when moving away from the socket 204.
Preferably, in a method utilizing the IMU 200 for sample manipulation or analytical processes as illustrated in
The socket 204 of the proximal end 202 is in fluid communication with a proximal end interior fluid channel 206, as seen in
The IMU 200 may be manipulated by a standard translating pipette head or syringe, as opposed to requiring a separate manipulator or feeder such as typically required for movement of discrete chips. Assuming a body region 220, housing the microfluidic circuit 228, is dimensioned to have a maximum width that is equal to or less than the diameter of a pipette rack hole 112, the IMU may be stored within a standard tray or rack 110, such as a pipette tip tray. This hole diameter is typically on the order to ˜6 mm. The body region may be planar or flat, as shown, or may be rounded or otherwise shaped, according to the intended application. The pipette head is translated to a position vertically aligned with a target IMU, then lowered in order to mechanically engage with the IMU. With respect to
The distal end 208 of the IMU 200 illustrated in
The microfluidic circuit 228 in the body region 220 of the IMU 200 may be configured according to a variety of parameters. In the illustrated embodiment, an IMU particularly suited for a polymerase chain reaction (PCR) application is provided. Such a circuit enables multiple functions, including a pipette-like fluid transfer and manipulation function (
Sample fluids may be aspirated into a tip aperture 222, or inlet, disposed at the end of the distal end 208 of the IMU 200 and into an interior inlet fluid channel 224, such as shown in
The first channel 230 has a lower resistance to fluid flow as compared to the second and third channels 232, 234 due to its larger internal dimensions. Here, the sample may be retained as the IMU 200 is translated 306 to a desired location by the pipette head, following which the sample may be dispensed 308 from the first channel, the inlet channel 224, and the aperture 222 in the distal end 208. Optionally, the first channel, or some other portion of the microfluidic circuit, may contain one or more reagents which are mixed with the sample upon aspiration and prior to being dispensed. Multiple fluids may also be aspirated and mixed.
The larger first channel 230 may also be sealed to prevent leakage, evaporation, or contamination. Sealing may be achieved through the targeted application of heat using a thermal probe. Alternatively, a form of barrier such as oil, wax, or an adhesive, may be employed. A sealed channel is illustrated schematically in
Once sample has been aspirated into the reservoir 236, the reservoir may be sealed by sealing both the second and third channels 232, 234, as depicted in
While it is recognized that the disclosed IMU 200 only requires a single manipulator such as a pipette head or syringe both for movement with respect to a laboratory instrument or environment and for sample aspiration directly into a microfluidic circuit, downstream processing may require or may be optimized if the body portion 220 housing the microfluidic circuit 228 is physically separated from the proximal end 202 and distal end 208 of the IMU 200. This may be achieved in a variety of ways. In
In one embodiment, as shown in
The body portion 220 can then be disposed at a further processing station with the proximal end 202 projecting upwards. A second application of torque by the manipulator received in the proximal end would then separate the proximal end from the body portion. The proximal end could then be separated from the manipulator and directed to a waste container. After the desired processing, the body portion can also be released into a waste container.
Other physical features may be provided that weaken the interface between the main body 220 and either or both of the distal end 208 and the proximal end 202. Alternatively, one or both of these interfaces may be cut such as through the use of a knife edge, a saw, or a heated blade.
An alternative approach includes aspirating a sample or samples into the microfluidic circuit 228 of the body portion 220 and the required channels are occluded, such as through localized heating. The IMU 200 is then moved into a processing station that is capable of gripping the body portion 220. The manipulator engaging the proximal end 202 is withdrawn. The proximal end and the distal end 208 are then severed from the body portion such as through actuated surfaces being driven laterally into the IMU above and below the body portion. Or, the body portion may be moved by the engaging manipulator such that the proximal end and distal ends are brought into contact with stationary surfaces for the purpose of breaking the ends from the body portion. Fracturable regions 250 may facilitate this separation. After the desired processing, the body portion is either engaged by the same or an additional manipulator for subsequent movement and processing or is dropped into a waste container.
It will be understood that certain features and sub-combinations are of utility and may be employed without reference to other features and sub combinations and are contemplated within the scope of the claims. Not all steps listed in the various figures need be carried out in the specific order described.
Filing Document | Filing Date | Country | Kind |
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PCT/US20/14376 | 1/21/2020 | WO | 00 |
Number | Date | Country | |
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62835602 | Apr 2019 | US |