INTEGRATED MOTOR-COMPRESSOR UNIT HAVING A COOLING CIRCUIT AND A DEPRESSURIZATION SYSTEM CONFIGURED TO REDUCE PRESSURE OF THE COOLING FLUID

Abstract

An integrated motor-compressor unit comprising a motor and a compressor coupled to said motor via a rotatable shaft and mounted in a single common housing configured to circulate a cooling fluid in a cooling circuit, wherein the integrated motor-compressor unit comprises a depressurization system configured to depressurize the pressure of the motor.

Description

BACKGROUND

The field of the invention relates to integrated motor-compressor units for processing a working fluid, and more particularly to an integrated motor-compressor having a cooling system.

Generally, a motor-compressor unit comprises a centrifugal compressor and a motor integrated in a common housing.

A centrifugal compressor with multiple compression stages generally comprises a plurality of impellers supported by a driven shaft coupled to a rotor driven by a motor or a turbine in order to generate a flow of compressed process gas.

The shaft used to directly drive such a centrifugal compressor is required to rotate at relatively high speeds which generate heat. Furthermore, operating the motor-compressor at high speeds increases windage frictional losses resulting from components operating in pressurized gas.

If this heat is not properly dissipated, it may negatively affect the performance of the motor, as well as damage the electrical insulation of the stator. Increased temperatures can also adversely affect the rotor-bearing systems of both the compressor and motor, thus leading to bearing damage and/or failure.

In order to regulate the heat and cool such an integrated motor-compressor unit, it is known to use a cooling circuit which may be an open loop cooling circuit or a quasi-closed loop cooling circuit where gas is drawn from the process stream at some point in the compression process. The process gas is then circulated through the motor and the bearings to absorb heat.

For example, only a small amount of process gas is fed into the cooling circuit from the process stream. The cooling gas may be driven by a pressure difference between the source of the cooling gas and the place where the gas is allowed to flow to.

Alternatively, it is known to use a blower located before the cooling loop to circulate the cooling gas in said cooling circuit and thus improve the fan compression efficiency. However, such solution increases significantly the windage losses, even more when the machine works at high pressure.

Reference can be made to document U.S. Pat. No. 9,200,643-B2 which describes a system for cooling a motor-compression with a closed-loop cooling circuit. However, the motor is sealed from the compressor processed gas by dry gas seal or carbon rings in order to avoid contamination, which increases the maintenance of the seals

SUMMARY

The One benefit afforded by embodiments of the integrated motor-compressor unit described herein is to reduce windage losses.

Indeed, the high speed motor, the coupling and the bearings being immerged in the process gas, windage losses may be high, especially for compressors with high suction pressure.

It is therefore proposed a depressurization system for an integrated motor-compressor unit having a motor and a compressor coupled to said motor. The depressurization system is configured to depressurize the pressure of the motor.

It is further proposed an integrated motor-compressor unit configured to process a working fluid, such as for example gas, and comprising a motor and a compressor coupled to said motor via a rotatable shaft and mounted in a single common housing, a cooling fluid is circulated throughout said housing in a cooling circuit.

DESCRIPTION

The integrated motor-compressor unit comprises a depressurization system configured to depressurize the pressure of the motor.

The depressurization system is thus configured to reduce pressure of the cooling fluid circulating in the cooling circuit.

Such a depressurization system creates a significant pressure drop of at least 10 bars. The efficiency of the motor is thus significantly increased.

According to an embodiment, the depressurization system comprises an expansion device, for example before the cooling circuit, and an auxiliary compressor, for example, after the cooling circuit, configured to recover the suction pressure.

The expansion device may be, for example, a cooling expansion valve configured to receive the working fluid via a main compressor suction inlet of the compressor and to transmit expanded cooled fluid to the cooling circuit, and the auxiliary compressor may be configured to receive the cooling fluid after having cooled notably the motor and/or the bearings and to compress the cooling fluid.

According to another embodiment, the expansion device is an expansion wheel.

The expansion wheel may be mounted in various suitable locations further described and claimed herein.

In an embodiment of operation of the integrated motor-compressor unit the motor rotates the shaft and thereby drives the compressor. A process gas to be compressed is introduced via a main compressor suction inlet provided in the housing. The compressor then compresses the process gas through successive stages of impellers to thereby produce a compressed process gas. The compressed process gas then exits the compressor via a process discharge outlet provided in the housing.

DRAWINGS

Other aims, features and advantages of embodiments of the invention will become apparent on reading the following description, given purely as a non-limiting example, and with reference to the attached drawings in which:

FIG. 1 very schematically represents an integrated motor-compressor unit according to a first embodiment of the invention;

FIG. 2 very schematically represents an integrated motor-compressor unit according to a second embodiment of the invention;

FIG. 3 very schematically represents an integrated motor-compressor unit according to a third embodiment of the invention; and

FIG. 4 very schematically represents an integrated motor-compressor unit according to a fourth embodiment of the invention.

DESCRIPTION

The Figures very schematically illustrate an integrated motor-compressor unit 10 configured to process a working fluid, such as gas. The integrated motor-compressor unit 10 comprises a motor 12 and a compressor 14 coupled to said motor 12 via a rotatable shaft 16 and mounted in a single common housing 18 configured to circulate a cooling fluid in a cooling circuit 27.

The integrated motor-compressor unit 10 further comprises a depressurization system 30 configured to depressurize the pressure of the motor 12 and thus configured to reduce pressure of the cooling circulating in the cooling circuit.

Such a depressurization system 30 creates a significant pressure drop of at least 10 bars. The efficiency of the motor 12 is thus significantly increased thanks to such pressure drop.

The shaft extends substantially the whole length of the housing 18 and comprises a motor section 17 coupled to the motor 12 and a driven section 19 coupled to the compressor 14. The motor section 17 and the driven section 19 of the rotatable shaft 16 are connected via a coupling 20, such as for example a flexible or rigid coupling.

As illustrated, the motor section 17 and the driven section 19 are supported at each end, respectively, by one or more radial bearings 22. As way of a non-limitative example, four sets of radial bearings 22 are shown. The bearings 22 may be directly or indirectly supported by the housing 18.

The motor 12 may be an electric motor, such as a permanent magnet motor having permanent magnets mounted on the rotor (not depicted on the figures) and a stator (not depicted on the figures). As an alternative, other types of electric motors, such as for example synchronous, induction, brushed DC motors, etc. . . . may be used.

The compressor 14 may be a multi-stage centrifugal compressor with one or more compressor stage impellers (not shown).

In order to cool or otherwise regulate the temperature of the motor 12 and the bearings 22, a cooling gas is circulated throughout the housing 18 in the cooling circuit 27 having cooling conducts 28 and hot conducts 29.

The depressurization system 30 comprises an expansion device 32 before the cooling circuit 27 and an auxiliary compressor 34 after the cooling circuit 27 configured to recover the suction pressure.

A first embodiment of the depressurization system 30 is shown on FIG. 1. In this embodiment, the expansion device 32 is a cooling expansion valve receiving process gas via the main compressor suction inlet 24 and transmitting expanded cooled process gas to the cooling circuit 27. The auxiliary compressor 34 receives the cooling fluid after having cooled the bearings 22 and the motor 12 and compresses it before transmitting to the main compressor suction inlet 24.

The embodiment of FIG. 2, where the same elements bear the same reference differs from the embodiment of FIG. 1 by the structure of the expansion device 32. In this embodiment, the expansion device 32 is an expansion wheel mounted on the motor shaft end. Alternatively, the expansion wheel may be mounted on the compressor shaft end, between bearings or on a dedicated turbo-expander. The auxiliary compressor 34 is, in this embodiment, mounted on the compressor shaft end. Alternatively, the auxiliary compressor 34 may be mounted on the motor shaft end, between bearings, on a dedicated turbo-expander, or on a dedicated compressor.

The embodiment of FIG. 3, where the same elements bear the same reference differs from the embodiment of FIG. 1 by the structure of the expansion device 32. In this embodiment, the expansion is created by voluntary compressor 14 leakages that are compressed by the auxiliary compressor 34. In other words, calibrated gas leakages on the compressor end 14 are used to generate the cooling flow. In this embodiment, and as a non-limitative example, the auxiliary compressor 34 is mounted on the motor shaft end.

The embodiment of FIG. 4, where the same elements bear the same reference differs from the embodiment of FIG. 1 by the structure of the depressurization system 30. In this embodiment, the depressurization system 30 comprises a blower device 36 mounted upstream the compressor 14 and configured to circulate the cooling fluid in a closed loop cooling circuit 27. The depressurization system 30 further comprises a depressurization auxiliary compressor 34 configured to compensate for the main compressor gas leakages. The depressurization system 30 also comprises a cooler 38 mounted on the cooling circuit 27 after the blower device 36.

The depressurization auxiliary compressor 34 may be a low pressure compressor or a dedicated equipment.

In an embodiment of operation of the integrated motor-compressor unit 10, the motor 12 rotates the shaft 16 and thereby drives the compressor 14. A process gas to be compressed is introduced via a main compressor suction inlet 24 provided in the housing 18. The compressor 14 then compresses the process gas through successive stages of impellers to thereby produce a compressed process gas. The compressed process gas then exits the compressor 14 via a process discharge outlet 26 provided in the housing 18.

Thanks to the depressurization system of the invention, windage losses are reduced in the integrated motor-compressor unit, especially in compressors having high suction pressure.

Claims

1. A motor-compressor unit, comprising: a motor;a first compressor coupled to the motor, the first compressor having a main suction inlet and a discharge outlet;a cooling circuit comprising cooling conducts and hot conducts; anda depressurization system coupled to the cooling circuit and configured to depressurize fluid in the cooling circuit to create a pressure drop of at least 10 bars, the depressurization system comprising: an expansion device coupled to the cooling conducts; anda second compressor coupled to the hot conducts and configured to recover suction pressure,wherein the expansion device is configured to receive working fluid via the main compressor suction inlet of the first compressor and to transmit expanded cooled working fluid into the cooling conducts of the cooling circuit,wherein the cooling circuit circulates the expanded cooled working fluid from the cooling conducts to the hot conducts, the cooling circuit arranged so that the expanded cooled working fluid passes in proximity to the motor and the first compressor as the expanded cooled working fluid transits from the cooling conducts to the hot conducts, andwherein the second compressor is configured to receive the expanded cooled working fluid from the hot conducts after having cooled the motor, to compress the expanded hot working fluid, and to then deliver the working fluid back to the main compressor suction inlet.

2. The motor-compressor unit according to claim 1, wherein the expansion device is an expansion wheel.

3. The motor-compressor unit according to claim 2, wherein the depressurization system further comprises a cooler.

4. The motor-compressor unit according to claim 1, wherein the second compressor is a low pressure compressor.

5. An integrated motor-compressor unit, comprising: a motor;a first compressor coupled to the motor via a rotatable shaft, the first compressor having a main suction inlet and a discharge outlet;a single common housing enclosing the motor, the first compressor, and the rotatable shaft;a cooling circuit disposed in the single common housing anda depressurization system configured to depressurize fluid in the cooling circuit to create a pressure drop of at least 10 bars, the depressurization system comprising: an expansion device, anda second compressor configured to recover suction pressure,wherein the expansion device is comprises a cooling expansion valve that is coupled to the main compressor suction inlet of the first compressor to receive working fluid downstream of the cooling expansion valve and to transmit expanded cooled fluid to the cooling circuit of the integrated motor-compressor unit, andwherein the auxiliary compressor is configured to receive cooling fluid after having cooled the motor, to compress cooling fluid, and to then deliver the working fluid back to the main compressor suction inlet.

6. The integrated motor-compressor unit according to claim 5, wherein the expansion wheel is mounted on a motor shaft end and the second compressor is mounted on a compressor shaft end.

7. The integrated motor-compressor unit according to claim 5, wherein the expansion of the working fluid is created by first compressor leakages that occur during operation and that are compressed by the second compressor.

8. The integrated motor-compressor unit according to claim 5, wherein the depressurization system also comprises a cooler in thermal contact with the cooling circuit.

9. The integrated motor-compressor unit according to claim 5, wherein the depressurization system comprises a blower device mounted upstream of the first compressor.

10. The integrated motor-compressor unit according to claim 5, wherein the depressurization system further comprises a third compressor configured to compensate for compressor gas leakages.

11. The integrated motor-compressor unit according to claim 5, wherein the depressurization system also comprises a cooler in thermal contact with the cooling circuit after or before the blower device.

12. The integrated motor-compressor unit according to claim 5, wherein the rotatable shaft is supported at each end by at least one bearing.