Claims
- 1. An integrated pumping system, comprising:
a plurality of stages sequentially connected, each stage comprising a diffuser, a drive motor and an impeller.
- 2. The integrated pumping system as recited in claim 1, wherein each stage of the plurality of stages is independently controllable.
- 3. The integrated pumping system as recited in claim 1, wherein one or more of the plurality of stages act as a flow control valve.
- 4. The integrated pumping system as recited in claim 1, wherein one or more completion elements are disposed between at least two stages of the plurality of stages.
- 5. The integrated pumping system as recited in claim 1, wherein each stage of the plurality of stages are independently controllable to maintain operation of an operable stage if one or more other stages fail.
- 6. The integrated pumping system as recited in claim 1, wherein the impeller of each stage may be rotated at a unique speed relative to impellers of other stages of the plurality of stages.
- 7. The integrated pumping system as recited in claim 2, further comprising a control module coupled to each stage.
- 8. The integrated pumping system as recited in claim 7, wherein the control module is retrievable independent of the plurality of stages.
- 9. The integrated pumping system as recited in claim 1, further comprising a bus to provide power to the plurality of stages.
- 10. The integrated pumping system as recited in claim 1, further comprising a plurality of individual conductors to provide power to the plurality of stages.
- 11. The integrated pumping system as recited in claim 1, further comprising conductors arranged in a ladder to provide power to the plurality of stages.
- 12. The integrated pumping system as recited in claim 1, further comprising conductors arranged in a ring to provide power to the plurality of stages.
- 13. The integrated pumping system as recited in claim 2, wherein power is provided to each stage across an isolation device.
- 14. The integrated pumping system as recited in claim 1, further comprising a quick-connect disposed between at least two of the stages.
- 15. The integrated pumping system as recited in claim 1, wherein each stage of the plurality of stages comprises a stage identifier to provide information to the control module regarding at least one parameter of the stage.
- 16. The integrated pumping system as recited in claim 15, wherein the stage identifier comprises a bar code.
- 17. The integrated pumping system as recited in claim 15, wherein the stage identifier comprises a series of magnets.
- 18. The integrated pumping system as recited in claim 15, wherein the stage identifier comprises a mechanism configured to provide an electronically encoded signal in a time sequence with other stages.
- 19. The integrated pumping system as recited in claim 15, wherein the mechanism comprises a series of notches on each impeller.
- 20. The integrated pumping system as recited in claim 1, wherein each stage further comprises a parameter sensor.
- 21. The integrated pumping system as recited in claim 20, wherein the parameter sensor comprises a speed sensor.
- 22. The integrated pumping system as recited in claim 20, wherein the parameter sensor comprises a temperature sensor.
- 23. The integrated pumping system as recited in claim 20, wherein the parameter sensor comprises a vibration sensor.
- 24. The integrated pumping system as recited in claim 1, wherein the drive motor comprises an induction motor.
- 25. The integrated pumping system as recited in claim 1, wherein the drive motor comprises a reluctance motor.
- 26. The integrated pumping system as recited in claim 1, wherein the drive motor comprises a permanent magnet synchronous motor.
- 27. The integrated pumping system as recited in claim 1, wherein the drive motor comprises a dc motor.
- 28. The integrated pumping system as recited in claim 1, wherein the impeller is levitated during operation.
- 29. The integrated pumping system as recited in claim 28, wherein the impeller is physic ally unconstrained.
- 30. The integrated pumping system as recited in claim 29, further comprising a plurality of sensors to detect impeller orientation.
- 31. The integrated pumping system as recited in claim 28, wherein the levitation is caused by repulsive forces.
- 32. The integrated pumping system as recited in claim 28, further comprising an open-loop control system to impart motion to the impeller.
- 33. The integrated pumping system as recited in claim 1, wherein the impeller comprises a shaftless impeller.
- 34. The integrated pumping system as recited in claim 1, wherein the drive motor is free of lubricating oil.
- 35. The integrated pumping system as recited in claim 1, wherein the drive motor is a solenoid drive motor having alternating ferritic and non-ferritic portions.
- 36. The integrated pumping system as recited in claim 35, further comprising a plurality of divergent solenoid portions.
- 37. A system for moving a subterranean fluid, comprising:
an electric submersible pumping system having: a fluid intake; and a plurality of stages, each stage having an integrated pump and motor; and a fluid delivery system to direct a produced fluid to a desired location.
- 38. The integrated pumping system as recited in claim 37, wherein each stage of the plurality of stages is independently controllable.
- 39. The integrated pumping system as recited in claim 37, wherein each integrated pump and motor comprises an impeller that may be rotated at a unique speed relative to impellers of other stages.
- 40. The integrated pumping system as recited in claim 38, further comprising a control module electrically coupled to each stage.
- 41. The integrated pumping system as recited in claim 37, further comprising a bus to provide power to the plurality of stages.
- 42. The integrated pumping system as recited in claim 37, further comprising a plurality of individual conductors to provide power to the plurality of stages.
- 43. The integrated pumping system as recited in claim 37, further comprising conductors arranged in a ladder to provide power to the plurality of stages.
- 44. The integrated pumping system as recited in claim 37, further comprising conductors arranged in a ring to provide power to the plurality of stages.
- 45. The integrated pumping system as recited in claim 38, wherein power is provided to each stage across an isolation device.
- 46. The integrated pumping system as recited in claim 37, further comprising a quick-connect disposed between a pair of the stages.
- 47. The integrated pumping system as recited in claim 37, wherein each stage of the plurality of stages comprises a stage identifier to provide information to the control module regarding at least one parameter of the stage.
- 48. The integrated pumping system as recited in claim 37, wherein each stage further comprises a parameter sensor.
- 49. The integrated pumping system as recited in claim 48, wherein the parameter sensor comprises a speed sensor.
- 50. The integrated pumping system as recited in claim 48, wherein the parameter sensor comprises a temperature sensor.
- 51. The integrated pumping system as recited in claim 48, wherein the parameter sensor comprises a vibration sensor.
- 52. The integrated pumping system as recited in claim 37, wherein the integrated pump and motor comprises an induction motor.
- 53. The integrated pumping system as recited in claim 37, wherein the integrated pump and motor comprises a reluctance motor.
- 54. The integrated pumping system as recited in claim 37, wherein the integrated pump and motor comprises a permanent magnet motor.
- 55. The integrated pumping system as recited in claim 37, wherein the integrated pump and motor comprises a dc motor.
- 56. The integrated pumping system as recited in claim 39, wherein the impeller is levitated during operation.
- 57. The integrated pumping system as recited in claim 39, wherein the impeller comprises a shaftless impeller.
- 58. The integrated pumping system as recited in claim 37, wherein the integrated pump and motor comprises a solenoid drive motor having alternating ferritic and non-ferritic portions.
- 59. The integrated pumping system as recited in claim 58, further comprising a plurality of divergent solenoid portions.
- 60. The integrated pumping system as recited in claim 39, wherein the impeller comprises an internal channel through which the produced fluid is directed.
- 61. A pumping system, comprising:
an outer housing; and a plurality of internal impellers, wherein rotation of each of the internal impellers is independently controlled.
- 62. The pumping system as recited in claim 61, further comprising a plurality of internal motors, wherein each motor is integrated with a corresponding internal impeller.
- 63. The pumping system as recited in claim 62, wherein the plurality of internal motors are independently controlled by a controller.
- 64. The pumping system as recited in claim 62, wherein the plurality of internal motors comprise induction motors.
- 65. The pumping system as recited in claim 62, wherein the plurality of internal motors comprise reluctance motors.
- 66. The pumping system as recited in claim 62, wherein the plurality of motors comprise permanent magnet motors.
- 67. The pumping system as recited in claim 62, wherein the plurality of motors comprise dc motors.
- 68. The pumping system as recited in claim 62, wherein the plurality of motors comprise solenoid drive motors.
- 69. The pumping system as recited in claim 63, wherein each impeller comprises an identifier recognized by the controller as an indication of one or more operating parameters.
- 70. A method of pumping a fluid, comprising:
intaking a subterranean fluid; pumping the subterranean fluid with a motor and an impeller that are integrated; and directing the subterranean fluid to a desired location.
- 71. The method as recited in claim 70, wherein pumping comprises rotating the impeller by the motor without a shaft.
- 72. The method as recited in claim 71, wherein rotating comprises operating the motor in an environment free of internal lubricating oil.
- 73. The method as recited in claim 70, wherein pumping comprises levitating the impeller during rotation.
- 74. The method as recited in claim 70, further comprising connecting a plurality of integrated motors and impellers.
- 75. The method as recited in claim 74, further comprising rotating the plurality of impellers at different speeds relative to one another.
- 76. The method as recited in claim 74, further comprising rotating at least two of the impellers in opposite directions.
- 77. The method as recited in claim 74, wherein at least two of the impellers are configured to pump fluid in generally opposite directions.
- 78. The method as recited in claim 71, wherein rotating comprises rotating a free-floating impeller.
- 79. The method as recited in claim 78, further comprising arranging a plurality of sensors to detect impeller position.
- 80. The method as recited in claim 70, wherein pumping comprises routing the subterranean fluid along a generally central opening through the impeller.
- 81. The method as recited in claim 73, further comprising constraining the impeller to limit selected degrees of freedom of movement.
- 82. A system for pumping a fluid, comprising:
means for intaking a subterranean fluid; means for pumping the subterranean fluid with a motor and an impeller that are integrated; and means for directing the subterranean fluid to a desired location.
- 83. A system for moving a fluid, comprising:
a pumping system having a plurality of stages, each stage comprising a drive motor having an internal flow path to receive a produced fluid therethrough.
- 84. The system as recited in claim 83, wherein each stage comprises an impeller.
- 85. The system as recited in claim 84, wherein each stage comprises a diffuser.
- 86. The system as recited in claim 85, wherein the impeller of at least one of the stages may be rotated at a speed different from other impellers.
- 87. The system as recited in claim 84, wherein each stage of the plurality of stages is independently controllable.
- 88. The system as recited in claim 83, wherein the drive motor comprises an induction motor.
- 89. The system as recited in claim 83, wherein the drive motor comprises a reluctance motor.
- 90. The system as recited in claim 83, wherein the drive motor comprises a permanent magnet motor.
- 91. The system as recited in claim 83, wherein the drive motor comprises a dc motor.
Parent Case Info
[0001] This application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Application Serial No. 60/241,453 filed Oct. 18, 200 and to U.S. Provisional Application Serial No. 60/305,312 filed Jul. 13, 2001.
Provisional Applications (2)
|
Number |
Date |
Country |
|
60241453 |
Oct 2000 |
US |
|
60305312 |
Jul 2001 |
US |