Integrated support for tools

Information

  • Patent Grant
  • 6431373
  • Patent Number
    6,431,373
  • Date Filed
    Friday, July 28, 2000
    24 years ago
  • Date Issued
    Tuesday, August 13, 2002
    22 years ago
  • Inventors
  • Examiners
    • Stodola; Daniel P.
    • Harris; Erica B.
    Agents
    • Harrington; Curtis L.
Abstract
An integrated support for tools utilizes both round and rectangularly shaped “U” socket tool support members that can be slidably mounted on a metal strip, and displaceable supports that can be mounted on a solidly shaped strip to provide an extended support with which the strip may be supported and stabilized. The extended support may be extruded, cut, or formed in any manner. It provides a body to which the strip may be attached, provides side surfaces that include recessed surfaces to facilitate grasping, and may optionally provide an extended area magnetic base, which works well with metal tool boxes to provide a measure of stability beyond its own weight. The support may actively provide accommodative support to a plurality of strips. The support has a central opening having a pair of oppositely oriented projections at an upper end thereof, that provide an engagement surface for the strip by using a threaded member, or a threaded member in combination with a nut, positioned with the central opening and either applying a facial cutting force against the oppositely oriented projections, or a compressive force against the oppositely oriented projections or restrictions over the central opening, with respect to the engaged nut in order to rotationally fix the threaded member.
Description




FIELD OF THE INVENTION




The present invention relates to improvements in the field of tool organization, support, handling, and storage. More specifically, the present invention relates to a support base having sides configured to facilitate grasping and visual messages, a magnetic base for stability and which facilitates adjustable engagement of a metal socket rack.




BACKGROUND OF THE INVENTION




The number and types of tool supports are many. All attempt the goal of support, storage, compact organization and ease of use. One support which has long been in use is a metal strap having a series of “U” shaped tool support members engaging the metal strap and slidable, with some resistance, along the metal strap. The curved portion of the “U” shape engages tools, typically a series of sockets, in the same space in which a ratchet wrench engages the socket. The term socket is not limited to nut and bolt head engagement structures but also other driver sets, generally any structure which can be driven by a ratchet. Once the different sized sockets are engaged with the members, the sockets can be compactly lined up along the metal strap.




Other solutions lack some of the advantages of this system employing the metal strap. In one embodiment, a plastic holder has a series of cylindrical holes to support the sockets. Each hole has a spaced apart diameter and height to accommodate a tool of an exact size. However, this design wastes space, wastes plastic, and faces the user with a children's puzzle at the time the tools are to be replaced in their correct holes.




Another system uses a side turning support which axially move to lock and unlock to enable the displacement spacing to change, but supporting relatively heavy and durable metal tools with plastic members which do not truly lock and unlock because they can still be slidably displaced with respect to their carriage base.




The above systems represent the complex and troublesome solutions to the problem of ordering and storing of tools, especially sockets and socket driven tools. One of the most inexpensive and orderly structures for adequately supporting socket driven tools is the metal strap having a series of “U” shaped tool support members as described above. However, due to the light weight nature of the elongate strip and the fact that it projects a relatively narrow support footprint, it is not stable on its own, and tends to fall over, especially when tools are positioned on it. Some users utilize the holes to attach the strip to another object, including a work bench or the inside of a tool box. However, this method causes loss of the ability to re-order the tools within a box, for example, or to carry the set to the work area without carrying the object to which the strip is attached.




What is therefore needed is a device which has the tool holding support, ordering and positionability of the “U” shaped tool support members but the support stability of expanded supports but without taking up additional space. The needed system should provide positive hold, occupy little space, provide stable, upright support and should hold the other tools stable as the user selects one for removal.




SUMMARY OF THE INVENTION




The devices and system of the present invention utilizes the “U” shaped tool support members slidably mounted on the elongate strip which can be made of any length, but provides an extended support with which the elongate strip may be supported and stabilized. The extended support may be extruded, cut, or formed in any manner. If extruded, the support may be expected to have a constant axial profile along its length. The support provides a body for the elongate strip to be attached, provides side surfaces which facilitate grasping, and may optionally provide an extended area magnetic base which works well with metal tool boxes to provide a measure of stability beyond its own weight. The support has a central opening having a pair of oppositely oriented projections which provide engagement with the elongate strip by using a threaded member and a nut positioned within the central slot and sized to be non-rotatable within the slot, and applying a compressive force against the oppositely oriented projections or restrictions over the central opening. Apertures in the elongate strip, which are typically already formed in the elongate strip, are used to accommodate the threaded member. In addition, the elongate strip can be attached to the support by the use of a screw having engaging threads which provide engagement with the elongate strip by applying a facial cutting force against the oppositely oriented facing projections against the oppositely oriented projections. Alternatively, where other material, such as plastic or wood is used, the central slot can be eliminated and the threaded member can penetrate and engage directly into the material of the support, especially where the support is plastic or wood.




The support preferably has a bottom surface attached to an extended surface magnet. An extended surface magnet is utilized due to its expanded area of contact with the bottom of the support and relatively high magnetic holding force attainable with a relatively weak volumetric strength.




The support may also include side recessed areas to facilitate grasping of the support, even over a fully tool loaded elongate strip. The side recessed areas may also include a pair of oppositely disposed vertical grooves for accepting and supporting inserts which can be used for identification. In the alternative, where vertical grooving is not desired, the inserts may be attached by painting, adhesive, glue, or other methods. The support may also include end apertures for engagement with a structure to facilitate hanging from the end as well as and including other structures to facilitate a finished look.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention, its configuration, construction, and operation will be best further described in the following detailed description, taken in conjunction with the accompanying drawings in which:





FIG. 1

is a perspective view looking down at a support of the invention and illustrating partially exploded details of attachment of the strip;





FIG. 2

is an end view taken along line


2





2


of

FIG. 1

;





FIG. 3

is a top view of the support of

FIGS. 1 & 2

;





FIG. 4

is an end view of a further embodiment of the support of the invention having a wider profile and a pair of deeper side slots to accommodate material removal;





FIG. 5

is an exploded view of a tongue shaped strip supporting a plurality of overfitting members slidably displacable along said strip member and shown above the support of

FIG. 4

; and





FIG. 6

illustrates an end view of the support of

FIGS. 4 and 5

shown with a metal strip similar to that seen in

FIGS. 1-3

but having rectangular shaped tool support members.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The description and operation of the invention will be best described with reference to

FIG. 1

, which illustrates a perspective assembled view. A support system


21


includes a support


23


to which a elongate strip


25


is attached. Support


23


can be of any length and can support a number of elongate strips if desired. Elongate strip


25


includes a series of “U” shaped tool support members


27


which are slidable along the elongate strip


25


with some resistance.




The elongate strip


25


usually contains a pair of apertures of which one aperture


31


is seen in

FIG. 1

, below a threaded member


33


shown in a vertically displaced exploded position over the aperture


31


, and including an expanded head larger than aperture


31


in order to engage the elongate strip


25


, and having a shaft for extending through the aperture


31


. A nut


34


, which may preferably be a hexagonal nut


34


or any other shape capable of being captured by a pair of oppositely disposed flat surfaces.




The apertures


31


typically accompany the elongate strip


25


adjacent the ends thereof, but multiple numbers of apertures


31


may be provided along the length of the elongate strip


25


. However, two apertures


31


are expected to be more than sufficient to support the elongate strip


25


with respect to the support


23


. The elongate strip


25


can be of any length, as can the support


23


.




The support


23


is preferably an extrusion, and where it is an extrusion, the features appearing at an end


35


of the extrusion will exist completely through the extrusion. The support


23


may have a pair of through bores


37


extending therethrough, or formed in the ends thereof. The through bores


37


are completely optional and can be utilized for a variety of purposes including reduction of material from a non critical portion of the structure, providing an insertion point for other support structure and providing an insertion point for an end cap or other structure, such as an end cap


39


.




The completely optional end cap


39


may have a shape which extends from the portions of the support


23


in a way which makes the end cap


39


a natural end extension of the support


23


. The end cap


39


has a pair of projections


41


which can be fixably inserted into the ends of the through bores


37


and secured by either friction or gluing.




The details of operation of the support


23


are seen at the end thereof. A main slot


45


has a relatively wide base and shallow vertical walls. At the top of the main slot


45


, a pair of oppositely oriented facing projections


47


and


49


define an entrance slot


51


between them to admit the threaded shaft of the threaded member


33


to engage the nut


34


, and enable a sufficient area on the pair of oppositely oriented facing projections


47


and


49


, to be engaged by the nut


34


to hold the elongate strip


25


in place. The use of the threaded member


33


and nut


34


within the main slot


45


to act against the projections


47


and


49


on either side of the entrance slot


51


enables the user to center the elongate strip


25


on the support


23


, and in the case where a much longer support


23


is available, to secure several individual elongate strips


25


on the support


23


.




On the bottom of the support


23


a magnetic strip layer


53


is attached. The extended area of the magnetic strip layer


53


is preferably matched to the bottom surface of the support


23


to give maximum holding strength. The support


23


also includes an outwardly disposed linear depression


55


on along one side and an outwardly disposed linear depression


57


along the other side. These depressions


55


&


57


facilitate grasping of the support


23


. A series of sockets


59


are seen in phantom where they overlie the “U” shaped tool support members


27


. A socket


61


is seen in solid form and exploded over a “U” shaped support clip


27


and the square lower socket entry space


63


is seen to be in a position to engage the “U” shaped support clip


27


.




As a further option, the linear depression


55


may have a smaller pair of oppositely disposed slots


65


and


67


which enable support of a slidably insertable message insert


69


which is seen to have the words “metric” written thereon. In the alternative, message insert


69


may be attached directly to the depressions


55


and


57


, whether or not the optional disposed slots


65


and


67


are present. Other writing may be used, including advertising inserts


69


, color inserts


69


, and possibly even user markable inserts to enable the user to put user information thereon. The smaller pair of oppositely disposed slots


65


and


67


can support the inserts


69


either flat to the depressions


55


and


57


or bowed out for more expression. Further, the depressions


55


and


57


can themselves be bowed in or out for effect and still facilitate manual grasping and manipulation of the support


23


whether the sockets


59


&


61


are in place or not. Also seen is a wide shallow elongate strip accommodation slot


71


having a bottom


72


, and side walls


73


and


75


. The bottom


72


is interrupted by the entrance slot


51


and its oppositely oriented facing projections


47


and


49


. Accommodation slot


71


preferably has sufficient depth to enable the elongate strip


25


to sit low enough within the support


23


to reduce the overall profile, but not so low that the lower end of the tools, such as sockets


59


and


61


would be limited in the extent of their fit over the “U” shaped tool support members


27


to limit their engagement thereon.




Referring to

FIG. 2

, a side sectional view gives a more complete view of the structures of the support


23


including the base surface


76


and shallow vertical walls


77


&


79


. At the top of the main slot


45


, a pair of oppositely oriented facing projections


47


and


49


are more clearly seen. It is understood that the same structures seen in

FIG. 2

can be engaged with a screw having a body fat enough to engage the oppositely facing sides of the oppositely oriented facing projections


47


and


49


. This may tend to deform the facing projections


47


and


49


as well as to limit the ability of the user to locate the elongate strip


25


evenly along the length of the support


23


. The elongate strip


25


is seen to be in a generally flat bottomed “V” shape, including a flat bottom


81


with angled side walls


83


forming each leg of the “V” shape from an axial sectional view of

FIG. 2

, and having a small flat portion


85


extending generally parallel to the flattened bottom. The “U” shaped tool support members


27


generally include smaller “u” shaped portions


87


which engage and wrap around the flattened portions of the “V” shape of the elongate strip


25


. The width of the base surface


76


, and thus the separation of the shallow vertical walls


77


&


79


insure that the outermost extent of the “U” shaped tool support members


27


, generally including the smaller “u” shaped portions discussed, adequately clear and have no interference with the shallow vertical walls


77


&


79


in order that the tool support members


27


remain displaceable along the elongate strip


25


to continue to provide compact ordering to the supported sockets


59


and


61


.




Referring to

FIG. 3

, a top view without the sockets


59


and


61


illustrates further details of the system


21


, but with a hanger loop


91


having ends inserted into the optional bores


37


, if present, to enable the system


21


to be suspended from a hook, nail or other protruding object. Other structure for hanging is possible. A top surface


93


of the support


23


is also most clearly seen, as are the details of the a flat bottom


81


, angled side walls


83


, and small flat portion


85


of the elongate strip


25


. The angled nature of these features gives the elongate strip


25


strength and stability. Also shown is the end cap


39


in place to give the support system


21


a finished look.




Referring to

FIG. 4

, an end view of a further embodiment of the support of the present invention is seen as a support


101


. It is shown in simplified view, unobstructed by any strip and slidable supports for a more complete illustration. Support


101


includes a main entrance slot


103


which leads into an opening having a base surface


105


and shallow vertical walls


107


&


109


. Defining main entrance slot


103


is a pair of oppositely oriented facing projections


111


and


113


. It is understood that the same structures seen in

FIG. 4

, can, like the structures of

FIGS. 1-3

be engaged with a screw having a body fat enough to engage the oppositely facing sides of the oppositely oriented facing projections


111


and


113


.




The oppositely oriented facing projections


111


and


113


, with their underlying downwardly directed walls, form right angles with upper surfaces


115


and


117


. As before, the support


101


has side walls


119


and


121


. However, rather than a flat expanse from the upper surfaces


115


and


117


to the side walls


119


and


121


, the side walls


119


and


121


continue downward to a depth below the level of the upper surfaces


115


and


117


to form a pair of side slots


125


and


127


. Primarily the side slots


125


and


127


are for material removal, but the extrusion of the shape seen in

FIG. 4

, and including the shape of the side slots


125


and


127


and their relationship and spacing with respect to the oppositely oriented facing projections


111


and


113


is selected to insure that the resulting support


101


can adequately hold any tool stip.




The dimension “X” is indicated as the horizontal separation, taken with respect to the orientation of

FIG. 4

, between the side walls


119


and


121


. This width will vary depending upon the characteristics of the member utilized with the support


101


. For example, a magnitude of from about 0.9 inches to about 1.2 inches for the dimension “X” has been found adequate to accommodate a wide range of strips and tool support members such as metal strip


25


and “U” shaped tool support members


27


, as well as others to be shown hereafter. This dimension includes the accommodation made to the “U” shaped tool support members


27


and their generally include smaller “u” shaped portions


87


which engage and wrap around the flattened portions of the “V” shape of the elongate strip


25


. Also seen is a first outwardly disposed linear depression


131


and a second outwardly disposed linear depression


133


, as well as a base surface


135


without a magnetic strip layer


53


. The top surfaces


137


and


139


are also seen. The overall depth of the surfaces


115


and


117


will be of such depth as to accommodate a socket


61


above the top surfaces


137


and


139


.




Referring to

FIG. 5

, an exploded view of an alternative to the metal strip


25


of

FIGS. 1-3

is seen as a strip


151


having a first rounded end


153


and a second end


155


bounded by an expanded portion


157


. Adjacent the rounded end


153


is a raised spring extension


159


to enable each of a plurality of slidably displaceable supports


161


to be loaded onto the strip


151


. Each of the plurality of slidably displaceable supports


161


has a pair of legs


163


which partially surround the length of the support


161


.




The support


101


is seen with a magnetic strip layer


53


. Support


101


has a width “X” of sufficient magnitude to accommodate not only the strip


151


, but also the width of the legs


163


of the plurality of slidably displaceable supports


161


, as they extend around the strip


151


. The strip


151


and the plurality of slidably displaceable supports


161


are commercially available, and support


101


is specially designed to support strip


151


. The strip


151


has a pair of apertures


165


and


167


which are at least one of chamfered or countersunk and deep enough that threaded members


169


extend sufficiently within said chamfer or countersink so that no blocking height will inhibit the movement of the plurality of slidably displaceable supports


161


. Each of the threaded members


169


engage a nut


34


, as before, which may preferably be a hexagonal nut


34


or any other shape capable of being captured by the pair of oppositely disposed flat surfaces


107


and


109


for support


101


. The strip


151


can have each of the plurality of slidably displaceable supports


161


added and removed even when the strip


151


is supported by the support


101


.




Further, the support


101


, like the support


23


, can be of any length and can support multiple strips


25


,


151


. A subsequent N strips is represented in phantom by the numeral


175


. In this manner, a single support


23


,


101


can be provided with multiple strips


25


,


151


for even more efficient storage of tools.




Referring to

FIG. 6

, an end view of the support


101


is seen with a metal strip


25


having a somewhat rectangularly shaped support clip


181


shown inserted within a socket


61


. Further, metal strips


25


and solid shaped strips


151


can be placed on the same support


23


,


101


.

FIG. 6

illustrates the nut


34


engaging the threaded member


33


to secure a metal strip on to the support


101


. The width of the side walls


107


and


109


are such as to engage the flat sides of the nut


34


to prevent nut


34


from turning. This eliminates the need for any other holding structure within the main entrance slot


103


.




While the present invention has been described in terms of a device and system in which an elongate strip with tool support members are used to support tools and which is itself more properly supported in a utility base configured to facilitate movable and rest position stability, manual grasping and manipulation, written communication and identification, and in particular formation of the system as a retrofit with existing tool supports, especially elongate strip type tool supports, one skilled in the art will realize that the structure and techniques of the present invention can be applied to many appliances. The present invention may be applied in any situation where an existing ordered support is to have its utilization enhanced by connection to a more stable support base.




Although the invention has been derived with reference to particular illustrative embodiments thereof, many changes and modifications of the invention may become apparent to those skilled in the art without departing from the spirit and scope of the invention. Therefore, included within the patent warranted hereon are all such changes and modifications as may reasonably and properly be included within the scope of this contribution to the art.



Claims
  • 1. A support system comprising:a support having an upper surface, a lower surface, a first and a second side surface, said first and said second side surfaces having a recess to facilitate manual grasping of said support and a first and a second end surface, said upper surface including an accommodation slot having a pair of side walls and a bottom; said bottom being interrupted by an entrance slot bound by a pair of oppositely facing projections leading to a main slot, which is wider than said entrance slot; a magnetic member attached to said lower surface of said support; a strip secured to said support utilizing said pair of oppositely facing projections wherein said strip includes an aperture and wherein said strip is secured to said support by engagement of a threaded member inserted through said aperture of said strip and said entrance slot, with a nut residing within said main slot; and tool support members for supporting tools and supported by and slidable along said strip to enable ordering of different size tools to enable a strip of tools to be independently manually carried to a work site.
  • 2. The support as recited in claim 1 wherein said support is extruded and has a constant axial profile along its length.
  • 3. A support system comprising:an extruded support having a constant axial profile along its length and having an upper surface, a lower surface, a first and a second side surface and a first and a second end surface, said upper surface including an accommodation slot having a pair of side walls and a bottom; said bottom being interrupted by an entrance slot bound by a pair of oppositely facing projections leading to a main slot, which is wider than said entrance slot; a strip secured to said support utilizing said pair of oppositely facing projections; and tool support members for supporting tools and supported by and slidable along said strip to enable ordering of different size tools, and wherein said support includes at least one side slot between said bottom of said accommodation slot and one of said pair of side walls of said accommodation slot.
  • 4. The support as recited in claim 3 wherein said strip includes an aperture and wherein said strip is secured to said support by engagement of a threaded member inserted through said aperture of said strip and said entrance slot, with a nut residing within said main slot.
  • 5. The support as recited in claim 3 wherein said strip includes a first rounded end and a second flat end and an extension adjacent said first rounded end for enabling said strip to accept a tool support member loaded from said first rounded end while said strip is supported by said support.
  • 6. The support as recited in claim 3 and further comprising a magnetic member attached to said lower surface of said support.
  • 7. The support as recited in claim 3 wherein said first and said second side surfaces are recessed to facilitate manual grasping of said support.
  • 8. The support as recited in claim 7 wherein each of said first and said second side surfaces are bound by a pair of oppositely disposed slots integral with said support to facilitate support of a planar insert having an expanse generally parallel to said side surfaces and having a pair of opposite edges for interfitting within said oppositely disposed slots.
  • 9. The support as recited in claim 8 and further comprising a message insert supported by said pair of oppositely disposed slots of one of said first and said second side surfaces and covering a portion of said one of said first and said second side surfaces.
  • 10. The support as recited in claim 3 and further comprising at least a second strip secured to said support.
  • 11. The support as recited in claim 3 wherein said support has a constant axial profile along its length.
  • 12. The support as recited in claim 3 and further comprising an end cap attached to one of said first and said second end surfaces.
  • 13. The support as recited in claim 3 and further comprising a hanger attached to one of said first and said second end surfaces.
  • 14. A support system comprising:a support having an upper surface, a lower surface, a first and a second side surface and a first and a second end surface, said upper surface including an accommodation slot having a pair of side walls and a bottom; said bottom being interrupted by an entrance slot bound by a pair of oppositely facing projections leading to a main slot, which is wider than said entrance slot; a strip, including an aperture and secured to said support by engagement of a threaded member having threads that engage said pair of oppositely facing projections of said entrance slot; and tool support members for supporting tools and supported by and slidable along said strip to enable ordering of different size tools.
  • 15. The support as recited in claim 14 wherein said strip includes an uppermost surface and wherein said aperture is at least one of chamfered or countersunk to enable said threaded member to reside below said uppermost surface such that said tool support members can remain slidably supported along said strip without obstruction by said threaded member.
  • 16. The support as recited in claim 14 and further comprising an extended area magnetic member attached to said lower surface of said support.
  • 17. The support as recited in claim 14 wherein said first and said second side surfaces are recessed to facilitate manual grasping of said support.
  • 18. The support as recited in claim 17 wherein each of said first and said second side surfaces are bound by a pair of oppositely disposed slots integral with said support to facilitate support of a planar insert having an expanse generally parallel to said side surfaces and having a pair of opposite edges for interfitting within said oppositely disposed slots.
Parent Case Info

This is a continuation-in-part of U.S. patent application Ser. No. 09/378,134 filed Aug. 19, 1999, now abandoned.

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3415477 Kondur Dec 1968 A
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4805331 Boggess Feb 1989 A
4987988 Tsai Jan 1991 A
5228570 Robinson Jul 1993 A
5284245 Slivon et al. Feb 1994 A
5351926 Moses Oct 1994 A
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5573116 Zink Nov 1996 A
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5992626 Anderson Nov 1999 A
Continuation in Parts (1)
Number Date Country
Parent 09/378134 Aug 1999 US
Child 09/627368 US