Integrated well drilling and evaluation

Abstract
Integrated drilling and evaluation systems and methods for drilling, logging and testing wells are provided. The drilling and evaluation systems are basically comprised of a drill string, a drill bit carried on a lower end of the drill string for drilling a well bore, logging while drilling means included in the drill string for identifying subsurface zones or formations of interest, packer means carried on the drill string above the drill bit for sealing a zone or formation of interest below the packer means, and a fluid testing means included in the drill string for controlling the flow of well fluid from the zone or formation of interest into the drill string. The drilling and evaluation systems and methods for using the systems allow one or more subsurface zones or formations of interest in a well to be drilled, logged and tested without the necessity of removing the drill string from the well.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to the drilling of oil and gas wells, and more particularly, to systems and methods for drilling well bores and evaluating subsurface zones of interest as the well bores are drilled into such zones.




2. Description of the Prior Art




During the drilling and completion of an oil and/or gas well, it is usually necessary to test and evaluate the production capabilities of the well. This is typically done by isolating a subsurface zone or formation of interest therein which is to be tested and subsequently flowing well fluid either into a sample chamber or up through a tubing string to the surface. Various data such as pressure and temperature of the produced well fluids may be monitored downhole to evaluate the long term production characteristics of the zone or formation.




One very commonly used well testing procedure is to first cement a casing in the well bore and then to perforate the casing adjacent one or more zones of interest. Subsequently, the well is flow tested through the perforations. Such flow tests are commonly performed with a drill stem test string which is a string of tubing located within the casing. The drill stem test string carries packers, tester valves, circulating valves and the like to control the flow of fluids through the drill stem test string.




Typical tests conducted with a drill stem test string are known as draw-down and build-up tests. For the “draw-down” portion of the test, the tester valve is opened and the well is allowed to flow up through the drill string until the formation pressure is drawn down to a minimum level. For the “build-up” portion of the test, the tester valve is closed and the formation pressure is allowed to build up below the tester valve to a maximum pressure. Such draw-down and build-up tests may take many days to complete.




There is a need for quick, reliable testing procedures which can be conducted at an early stage in the drilling of a well before casing has been set. This is desirable for a number of reasons. First, if the well is a commercially unsuccessful well, then the cost of casing the well can be avoided or minimized. Second, it is known that damage begins occurring to a subsurface producing zone or formation as soon as it is intersected by the drilled well bore, and thus, it is desirable to conduct testing at as early a stage as possible.




While techniques and systems have been developed for testing open, uncased well bores, it is often considered undesirable to flow test an open hole well through a drill stem test string from the standpoint of safety considerations. That is, the conduct of conventional draw-down and build-up testing in an open hole situation is dangerous in that the drill pipe is full of drilling mud which must be circulated out and it is possible for problems to occur such as blow-outs or differential pressure sticking of the pipe. It is preferable to conduct a test with a safe dead well which is completely kept under control due to the continuous presence of a column of heavy drilling mud therein.




One technique that has been used is to pull the drill pipe out of the well bore when it is desired to test a subterranean zone or formation penetrated by the well bore and to then run a special test string into the well for testing the zone or formation. This, of course, involves the time and cost of pulling and running pipe and is disadvantageous from that standpoint.




Thus, there is a need for integrated well drilling and testing systems and methods whereby subterranean zones of interest can be tested as the well bore is drilled into the zones to thereby quickly and inexpensively evaluate the production capability of the zones without substantially interrupting the drilling process.




SUMMARY OF THE INVENTION




The present invention provides integrated drilling and production evaluation systems and methods which overcome the shortcomings of the prior art and meet the needs described above. The methods and systems allow a variety of tests to be conducted during the drilling process including production flow tests, production fluid sampling, determining the subsurface zone or formation pressure, temperature and other conditions, etc.




The integrated well drilling and evaluation systems of this invention are basically comprised of a drill string, a drill bit carried on a lower end of the drill string for drilling a well bore, a logging while drilling instrument included in the drill string for generating data indicative of the hydrocarbon productive nature of subsurface zones and formations intersected by the well bore so that a zone or formation of interest may be identified without removing the drill string from the well bore, a packer carried on the drill string above the drill bit for sealing the zone or formation of interest between the drill string and the well bore, and a testing means included in the drill string which includes a valve for isolating and testing the zone or formation of interest, whereby the well can be drilled, logged and tested without removing the drill string from the well bore.




The methods of the present invention basically comprise the steps of drilling a well bore with the integrated drilling and evaluation string described above, logging the well bore with the logging while drilling instrument included in the drill string to thereby determine the presence and location of a subsurface zone or formation of interest, setting the packer in the well bore above the subsurface zone or formation of interest and sealing the zone or formation between the drill string and the well bore, and testing the zone or formation of interest by sampling the well fluids produced from the zone or formation, determining the pressure, temperature and other conditions of the zone or formation, flowing produced fluids to the surface and the like as will be described further herein.




It is, therefore, a general object of the present invention to provide integrated well drilling and evaluation systems and methods for identifying and testing subsurface zones or formation of interest as a well bore is being drilled.




Other and further objects, features and advantages of the present invention will be readily apparent to those skilled in the art upon a reading of the description of preferred embodiments which follows when taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIGS. 1A-1D

provide a sequential series of illustrations in elevation which are sectioned, schematic formats showing the drilling of a well bore and the periodic testing of zones or formations of interest therein in accordance with the present invention.





FIGS. 2A-2C

comprise a sequential series of illustrations similar to

FIGS. 1A-1C

showing an alternative embodiment of the apparatus of this invention.





FIG. 3

is a schematic illustration of another alternative embodiment of the apparatus of this invention.





FIG. 4

is a schematic illustration of an electronic remote control system for controlling various tools in the drill string from a surface control station.





FIG. 5

is a schematic illustration similar to

FIG. 4

which also illustrates a combination inflatable packer and closure valve.











DESCRIPTION OF PREFERRED EMBODIMENTS




Referring now to the drawings, and particularly to

FIGS. 1A-1D

, the apparatus and methods of the present invention are schematically illustrated.




A well


10


is defined by a well bore


12


extending downwardly from the earth's surface


14


and intersecting a first subsurface zone or formation of interest


16


. A drill string


18


is shown in place within the well bore


12


. The drill string


18


basically includes a coiled tubing or drill pipe string


20


, a tester valve


22


, packer means


24


, a well fluid condition monitoring means


26


, a logging while drilling means


28


and a drill bit


30


.




The tester valve


22


may be generally referred to as a tubing string closure means for closing the interior of drill string


18


and thereby shutting in the subsurface zone or formation


16


.




The tester valve


22


may, for example, be a ball-type tester valve as is illustrated in the drawings. However, a variety of other types of closure devices may be utilized for opening and closing the interior of drill string


18


. One such alternative device is illustrated and described below with regard to FIG.


5


. The packer means


24


and tester valve


22


may be operably associated so that the valve


22


automatically closes when the packer means


24


is set to seal the uncased well bore


12


. For example, the ball-type tester valve


22


may be a weight set tester valve and have associated therewith an inflation valve communicating the tubing string bore above the tester valve with the inflatable packer element


32


when the closure valve


22


moves from its open to its closed position. Thus, upon setting down weight to close the tester valve


22


, the inflation valve communicated with the packer element


32


is opened and fluid pressure within the tubing string


20


may be increased to inflate the inflatable packer element


32


. Other arrangements can include a remote controlled packer and tester valve which are operated in response to remote command signals such as is illustrated below with regard to FIG.


5


.




As will be understood by those skilled in the art, various other arrangements of structure can be used for operating the tester valve


22


and packer element


24


. For example, both the valve and packer can be weight operated so that when weight is set down upon the tubing string, a compressible expansion-type packer element is set at the same time that the tester valve


22


is moved to a closed position.




The packer means


24


carries an expandable packer element


32


for sealing a well annulus


34


between the tubing string


18


and the well bore


12


. The packing element


32


may be either a compression type packing element or an inflatable type packing element. When the packing element


32


is expanded to a set position as shown in

FIG. 1B

, it seals the well annulus


34


therebelow adjacent the subsurface zone or formation


16


. The subsurface zone or formation


16


communicates with the interior of the testing string


18


through ports (not shown) present in the drill bit


30


.




The well fluid condition monitoring means


26


contains instrumentation for monitoring and recording various well fluid parameters such as pressure and temperature. It may for example be constructed in a fashion similar to that of Anderson et al., U.S. Pat. No. 4,866,607, assigned to the assignee of the present invention. The Anderson et al. device monitors pressure and temperature and stores it in an on board recorder. That data can then be recovered when the tubing string


18


is removed from the well. Alternatively, the well fluid condition monitoring means


26


may be a Halliburton RT-91 system which permits periodic retrieval of data from the well through a wire line with a wet connect coupling which is lowered into engagement with the device


26


. This system is constructed in a fashion similar to that shown in U.S. Pat. No. 5,236,048 to Skinner et al., assigned to the assignee of the present invention. Another alternative monitoring system


26


can provide constant remote communication with a surface command station (not shown) through mud pulse telemetry or other remote communication system, as further described hereinbelow.




The logging while drilling means


28


is of a type known to those skilled in the art which contains instrumentation for logging subterranean zones or formations of interest during drilling. Generally, when a zone or formation of interest has been intersected by the well bore being drilled, the well bore is drilled through the zone or formation and the formation is logged while the drill string is being raised whereby the logging while drilling instrument is moved through the zone or formation of interest.




The logging while drilling tool may itself indicate that a zone or formation of interest has been intersected. Also, the operator of the drilling rig may independently become aware of the fact that a zone or formation of interest has been penetrated. For example, a drilling break may be encountered wherein the rate of drill bit penetration significantly changes. Also, the drilling cuttings circulating with the drilling fluid may indicate that a petroleum-bearing zone or formation has been intersected.




The logging while drilling means


28


provides constant remote communication with a surface command station by means of a remote communication system of a type described hereinbelow.




The drill bit


30


can be a conventional rotary drill bit and the drill string can be formed of conventional drill pipe. Preferably, the drill bit


30


includes a down hole drilling motor


36


for rotating the drill bit whereby it is not necessary to rotate the drill string. A particularly preferred arrangement is to utilize coiled tubing as the string


20


in combination with a steerable down hole drilling motor


36


for rotating the drill bit


30


and drilling the well bore in desired directions. When the drill string


18


is used for directional drilling, it preferably also includes a measuring while drilling means


37


for measuring the direction in which the well bore is being drilled. The measuring while drilling means


37


is of a type well known to those skilled in the art which provides constant remote communication with a surface command station.




Referring to

FIGS. 1A-1D

, and particularly

FIG. 1A

, the drill string


18


is shown extending through a conventional blow-out preventor stack


38


located at the surface


14


. The drill string


18


is suspended from a conventional rotary drilling rig (not shown) in a well known manner. The drill string


18


is in a drilling position within the well bore


12


, and it is shown after drilling the well bore through a first subsurface zone of interest


16


. The packer


18


is in a retracted position and the tester valve


22


is in an open position so that drilling fluids may be circulated down through the drill string


18


and up through the annulus


34


in a conventional manner during drilling operations.




During drilling, the well bore


12


is typically filled with a drilling fluid which includes various additives including weighting materials whereby there is an overbalanced hydrostatic pressure adjacent the subsurface zone


16


. The overbalanced hydrostatic pressure is greater than the natural formation pressure of the zone


16


so as to prevent the well from blowing out.




After the well bore


12


has intersected the subsurface zone


16


, and that fact has become known to the drilling rig operator as result of a surface indication from the logging while drilling tool


28


or other means, the drilling is continued through the zone


16


. If it is desired to test the zone


16


to determine if it contains hydrocarbons which can be produced at a commercial rate, a further survey of the zone


16


can be made using the logging while drilling tool


28


. As mentioned above, to facilitate the additional logging, the drill string


20


can be raised and lowered whereby the logging tool


28


moves through the zone


16


.




Thereafter, a variety of tests to determine the hydrocarbon production capabilities of the zone


16


can be conducted by operating the tester valve


22


, the packer means


24


and the well fluid condition monitoring means


26


. Specifically, the packer


24


is set whereby the well annulus


34


is sealed and the tester valve


22


is closed to close the drill string


18


, as shown in FIG.


1


B. This initially traps adjacent the subsurface zone


16


the overbalance hydrostatic pressure that was present in the annulus


34


due to the column of drilling fluid in the well bore


12


. The fluids trapped in the well annulus


34


below packer


24


are no longer communicated with the column of drilling fluid, and thus, the trapped pressurized fluids will slowly leak off into the surrounding subsurface zone


16


, i.e., the bottom hole pressure will fall-off. The fall-off of the pressure can be utilized to determine the natural pressure of the zone


16


using the techniques described in our copending application entitled Early Evaluation By Fall-Off Testing, designated as attorney docket number HRS 91.225B1, filed concurrently herewith, the details of which are incorporated herein by reference. As will be understood, the well fluid condition monitoring means


28


continuously monitors the pressure and temperature of fluids within the closed annulus


34


during the pressure fall-off testing and other testing which follows.




Other tests which can be conducted on the subsurface zone


16


to determine its hydrocarbon productivity include flow tests. That is, the tester valve


22


can be operated to flow well fluids from the zone


16


to the surface at various rates. Such flow tests which include the previously described draw-down and build-up tests, open flow tests and other similar tests are used to estimate the hydrocarbon productivity of the zone over time. Various other tests where treating fluids are injected into the zone


16


can also be conducted if desired.




Depending upon the particular tests conducted, it may be desirable to trap a well fluid sample without the necessity of flowing well fluids through the drill string to the surface. A means for trapping such a sample is schematically illustrated in FIG.


1


C. As shown in

FIG. 1C

, a surge chamber receptacle


40


is included in the drill string


20


along with the other components previously described. In order to trap a sample of the well fluid from the subsurface zone


16


, a surge chamber


42


is run on a wire line


44


into engagement with the surge chamber receptacle


40


. The surge chamber


42


is initially empty or contains atmospheric pressure, and when it is engaged with the surge chamber receptacle


40


, the tester valve


22


is opened whereby well fluids from the subsurface formation


16


flow into the surge chamber


42


. The surge chamber


42


is then retrieved with the wire line


44


. The surge chamber


42


and associated apparatus may, for example, be constructed in a manner similar to that shown in U.S. Pat. No. 3,111,169 to Hyde, the details of which are incorporated herein by reference.




After the subsurface zone


16


is tested as described above, the packer


24


is unset, the tester valve


22


is opened and drilling is resumed along with the circulation of drilling fluid through the drill string


20


and well bore


12


.





FIG. 1D

illustrates the well bore


12


after drilling has been resumed and the well bore is extended to intersect a second subsurface zone or formation


46


. After the zone or formation


46


has been intersected, the packer


24


can be set and the tester valve


22


closed as illustrated to perform pressure fall-off tests, flow tests and any other tests desired on the subsurface zone or formation


46


as described above.




As will now be understood, the integrated well drilling and evaluation system of this invention is used to drill a well bore and to evaluate each subsurface zone or formation of interest encountered during the drilling without removing the drill string from the well bore. Basically, the integrated drilling and evaluation system includes a drill string, a logging while drilling tool in the drill string, a packer carried on the drill string, a tester valve in the drill string for controlling the flow of fluid into or from the formation of interest from or into the drill string, a well fluid condition monitor for determining conditions such as the pressure and temperature of the well fluid and a drill bit attached to the drill string. The integrated drilling and evaluation system is used in accordance with the methods of this invention to drill a well bore, to log subsurface zones or formations of interest and to test such zones or formations to determine the hydrocarbon productivity thereof, all without moving the system from the well bore.





FIGS. 2A-2C

are similar to

FIGS. 1A-1C

and illustrate a modified drill string


18


A. The modified drill string


18


A is similar to the drill string


18


, and identical parts carry identical numerals. The drill string


18


A includes three additional components, namely, a circulating valve


48


, an electronic control sub


50


located above the tester valve


22


and a surge chamber receptacle


52


located between the tester valve


22


and the packer


24


.




After the packer element


24


has been set as shown in

FIG. 2B

, the tester valve


22


is closed and the circulating valve


48


is open whereby fluids can be circulated through the well bore


12


above the circulating valve


48


to prevent differential pressure drill string sticking and other problems.




The tester valve


22


can be opened and closed to conduct the various tests described above including pressure fall-off tests, flow tests, etc. As previously noted, with any of the tests, it may be desirable from time to time to trap a well fluid sample and return it to the surface for examination. As shown in

FIG. 2C

, a sample of well fluid may be taken from the subsurface zone or formation


16


by running a surge chamber


42


on a wire line


44


into engagement with the surge chamber receptacle


52


. When the surge chamber


42


is engaged with the surge chamber receptacle


52


, a passageway communicating the surge chamber


42


with the subsurface zone or formation


16


is opened so that well fluids flow into the surge chamber


42


. The surge chamber


42


is then retrieved with the wire line


44


. Repeated sampling can be accomplished by removing the surge chamber, evacuating it and then running it back into the well.




Referring now to

FIG. 3

another modified drill string


18


B is illustrated. The modified drill string


18


B is similar to the drill string


18


A of

FIGS. 2A-2C

, and identical parts carry identical numerals. The drill string


18


B is different from the drill string


18


A in that it includes a straddle packer


54


having upper and lower packer elements


56


and


57


separated by a packer body


59


having ports


61


therein for communicating the bore of tubing string


20


with the well bore


12


between the packer elements


56


and


57


.




After the well bore


12


has been drilled and the logging while drilling tool


28


has been operated to identify the various zones of interest such as the subsurface zone


16


, the straddle packer elements


56


and


57


are located above and below the zone


16


. The inflatable elements


56


and


57


are then inflated to set them within the well bore


12


as shown in FIG.


3


. The inflation and deflation of the elements


56


and


57


are controlled by physical manipulation of the tubing string


20


from the surface. The details of construction of the straddle packer


98


may be found in our copending application entitled Early Evaluation System, designated as attorney docket number HRS 91.225A1, filed concurrently herewith, the details of which are incorporated herein by reference.




The drill strings


18


A and


18


B both include an electronic control sub


50


for receiving remote command signals from a surface control station. The electronic control system


50


is schematically illustrated in FIG.


4


. Referring to

FIG. 4

, electronic control sub


50


includes a sensor transmitter


58


which can receive communication signals from a surface control station and which can transmit signals and data back to the surface control station. The sensor/transmitter


58


is communicated with an electronic control package


60


through appropriate interfaces


62


. The electronic control package


60


may for example be a microprocessor based controller. A battery pack


64


provides power by way of power line


66


to the control package


60


.




The electronic control package


60


generates appropriate drive signals in response to the command signals received by sensor/transmitter


58


, and transmits those drive signals over electric lines


68


and


70


to an electrically operated tester valve


22


and an electric pump


72


, respectively. The electrically operated tester valve


22


may be the tester valve


22


schematically illustrated in

FIGS. 2A-2C

and FIG.


3


. The electronically powered pump


72


takes well fluid from either the annulus


34


or the bore of tubing string


20


and directs it through hydraulic line


74


to the inflatable packer


24


to inflate the inflatable element


32


thereof.




Thus, the electronically controlled system shown in

FIG. 4

can control the operation of tester valve


22


and inflatable packer


24


in response to command signals received from a surface control station. Also, the measuring while drilling tool


37


, the logging while drilling tool


28


and the well fluid condition monitor


26


may be connected with the electronic control package


60


over electric lines


69


,


71


and


76


, respectively, and the control package


60


can transmit data generated by the measuring while drilling tool


37


, the logging while drilling tool


28


and the monitor


26


to the surface control station while the drill strings


18


A and


18


B remain in the well bore


12


.





FIG. 5

illustrates an electronic control sub


50


like that of

FIG. 4

in association with a modified combined packer and tester valve means


80


. The combination packer/closure valve


80


includes a housing


82


having an external inflatable packer element


84


and an internal inflatable valve closure element


86


. An external inflatable packer inflation passage


88


defined in housing


82


communicates with the external inflatable packer element


84


. A second inflation passage


90


defined in the housing


82


communicates with the internal inflatable valve closure element


86


. As illustrated in

FIG. 5

, the electronic control sub


50


includes an electronically operated control valve


92


which is operated by the electronic control package


60


by way of an electric line


94


. One of the outlet ports of the valve


92


is connected to the external inflatable packer element inflation passage


88


by a conduit


96


, and the other outlet port of the valve


92


is connected to the internal inflatable valve closure inflation passage


90


by a conduit


98


.




When fluid under pressure is directed through hydraulic conduit


96


to the passage


88


, it inflates the external packer elements to the phantom line positions


100


shown in

FIG. 5

so that the external packer element


84


seals off the well annulus


34


. When fluid under pressure is directed through the hydraulic conduit


98


to the passage


90


, it inflates the internal valve closure element


86


to the phantom line positions


102


shown in

FIG. 5

so that the internal inflatable valve closure element


86


seals off the bore of the drill string


18


. When fluid under pressure is directed through both the conduits


96


and


98


, both the external packer element


84


and internal valve element


86


are inflated. Thus, the electronic control sub


50


in combination with the packer and valve apparatus


80


can selectively set and unset the packer


84


and independently selectively open and close the inflatable valve element


86


.




As will be understood, many different systems can be utilized to send command signals from a surface location down to the electronic control sub


50


. One suitable system is the signaling of the electronic control package


60


of the sub


50


and receipt of feedback from the control package


60


using acoustical communication which may include variations of signal frequencies, specific frequencies, or codes of acoustic signals or combinations of these. The acoustical transmission media includes tubing string, electric line, slick line, subterranean soil around the well, tubing fluid and annulus fluid. An example of a system for sending acoustical signals down the tubing string is disclosed in U.S. Pat. Nos. 4,375,239; 4,347,900; and 4,378,850 all to Barrington and assigned to the assignee of the present invention. Other systems which can be utilized include mechanical or pressure activated signaling, radio wave transmission and reception, microwave transmission and reception, fiber optic communications, and the others which are described in our copending application entitled Early Evaluation By Fall-Off Testing, designated as attorney docket number HRS 91.225B1, filed concurrently herewith, the details of which are incorporated herein by reference.




Thus, the apparatus and methods of the present invention achieve the ends and advantages mentioned as well as those which are inherent therein. While certain preferred embodiments of the invention have been described and illustrated for purposes of this disclosure, numerous changes may be made by those skilled in the art which are encompassed with the scope and spirit of the present invention as defined by the appended claims.



Claims
  • 1. An integrated well drilling and evaluation system for drilling and logging a well and testing in an uncased well bore portion of the well, comprising:a drill string; a drill bit, carried on a lower end of said drill string, for drilling the well bore; logging while drilling means, included in said drill string, for generating data indicative of the nature of subsurface formations intersected by said uncased well bore, so that a formation or zone of interest may be identified without removing said drill string from said well; a packer, carried on sail drill string above said drill bit, having a set position for sealingly closing a well annulus between said drill string and said uncased well bore above said formation or zone of interest and having an unset position such that said drill bit may be rotated to drill said well bore, said packer being selectively positionable between said set position and said unset position; and testing means, included in said drill string, for controlling flow of fluid between said formation and said drill string when said packer is in said set position; whereby, said well can be selectively drilled, logged and tested without removing said drill string from said well.
  • 2. The system of claim 1, further comprising:a circulating valve, included in said drill string above said testing means.
  • 3. The system of claim 1, wherein:said testing means includes a closure valve for communicating said formation of interest with the interior of said drill string.
  • 4. The system of claim 1, wherein said testing means comprises:a surge receptacle included in said drill string; a surge chamber means, constructed to mate with said surge receptacle, for receiving and trapping a sample of said well fluid therein; and retrieval means for retrieving said surge chamber means back to a surface location while said drill string remains in said well bore.
  • 5. The system of claim 1, further comprising:a downhole drilling motor, included in said drill string and operably associated with said drill bit, for rotating said drill bit to drill said well bore.
  • 6. The system of claim 5, wherein said downhole drilling motor is a steerable downhole drilling motor means.
  • 7. The system of claim 5, further comprising:measuring while drilling means, included in said drill string, for measuring a direction of said well bore.
  • 8. The system of claim 1, further comprising:monitoring means for monitoring a parameter of said well fluid.
  • 9. The system of claim 1, wherein said packer includes a straddle packer.
  • 10. The system of claim 1, wherein said packer includes an inflatable packer.
  • 11. The system of claim 1, wherein:said drill string is a coiled tubing drill string.
  • 12. An integrated drilling and evaluation system for drilling and logging a well and testing in an uncased well bore of the well, comprising:a drill string; a drill bit, carried on a lower end of said drill string, for drilling the well bore; a packer, carried on said drill string above said drill bit, for sealing a well annulus between said drill string and said uncased well bore above said drill bit means; a surge receptacle included in said drill string; surge chamber means, constructed to mate with said surge receptacle, for receiving and trapping a sample of well fluid therein; retrieval means for retrieving said surge chamber back to a surface location while said drill string remains in said uncased well bore; logging while drilling means, included in said drill string, for generating data indicative of the nature of subsurface zones or formations intersected by said uncased well bore; and a circulating valve included in said drill string above said surge receptacles.
  • 13. The system of claim 12, further comprising:measuring while drilling means, included in said drill string, for measuring a direction of said well bore.
  • 14. The system of claim 12, further comprising:pressure and temperature monitoring means for measuring and recording pressure and temperature data for said well fluid.
  • 15. An integrated drilling and evaluation system for drilling and logging a well and testing in an uncased well bore portion of the well, comprising:a drill string; a drill bit, carried on a lower end of said drill string, for drilling said well bore; a packer for sealing a well annulus between said drill string and said uncased well bore above said drill bit, said packer being selectively positionable between set and unset positions; a valve, included in said drill string, for controlling the flow of fluid between said well bore below said packer and said drill string when said packer is in said set position; logging while drilling means, included in said drill string, for logging subsurface zones or formations intersected by said uncased well bore; and a circulating valve included in said drill string above said valve.
  • 16. The system of claim 15, further comprising:measuring while drilling means, included in said drill string, for measuring a direction of said well bore.
  • 17. The system of claim 15, further comprising:well fluid condition monitoring means for measuring and recording pressure and temperature data for said well fluid.
  • 18. The system of claim 15, wherein said drill string is a coiled tubing drill string.
  • 19. The system of claim 15, further comprising:downhole motor for rotating said drill bit.
  • 20. The system of claim 15, wherein said packer includes a straddle packer.
  • 21. A method of early evaluation of a well having an uncased well bore intersecting a subsurface zone or formation of interest, comprising:(a) providing a testing string in said well bore including: a tubing string; a logging tool included in said tubing string; a packer carried on said tubing string; and a fluid testing device included in said tubing string; (b) logging said well with said logging tool and thereby determining the location of said subsurface zone or formation of interest; (c) without removing said testing string from said well bore after step (b), setting said packer in said well bore above said subsurface formation and sealing a well annulus between said testing string and said well bore; and (d) flowing a sample of well fluid from said subsurface formation below said packer to said fluid testing device.
  • 22. The method of claim 21, wherein:in step (a), said testing string is a drill string further including a drill bit carried on a lower end of said drill string; step (a) includes drilling said well bore with said drill bit; and step (b) is performed without removing said drill string from said well bore after said drilling step.
  • 23. The method of claim 22, wherein:in step (a), said drill string further includes a steerable downhole drilling motor and a measuring while drilling tool; step (a) includes rotating said drill bit with said steerable downhole drilling motor to drill said well bore; and said method further comprises: measuring a direction of said well bore with said measuring while drilling tool.
  • 24. The method of claim 22, wherein:in step (a), said drill string further includes: a circulating valve located above said fluid testing device; and said fluid testing device is a flow tester valve for controlling flow of well fluid through said tubing string; and step (d) includes opening said flow tester valve and flowing said sample of said well fluid up through said drill string to a surface location to flow test said well.
  • 25. The method of claim 22, wherein:in step (a), said fluid testing device includes a surge receptacle included in said drill string and a surge chamber constructed to mate with said surge receptacle; and step (d) includes: running said surge chamber into said drill string; mating said surge chamber with said surge receptacle; flowing said fluid sample into said surge chamber; and retrieving said surge chamber while said drill string remains in said well bore.
  • 26. The method of claim 25, wherein:in step (a) said drill string further includes a circulating valve located above said fluid testing device; and said method further comprises during step (d): opening said circulating valve; and circulating fluid through said well annulus above said packer to prevent differential sticking of said tubing string in said open well bore.
  • 27. An integrated drilling and evaluation apparatus for drilling a well and testing in an uncased well bore of a well, comprising:a drill string; a drill bit, carried on a lower end of the drill string, for drilling the well bore; a packer, carried on the drill string above the drill bit, for sealing against the uncased well bore when in a set position and thereby isolating at least a portion of a formation or zone of interest intersected by the well bore and for disengaging the uncased well bore when in an unset position, thereby allowing fluid flow between the packer and the uncased well bore when the drill bit is being used for drilling the well bore; a fluid monitoring system, included in the drill string, for determining fluid parameters of fluid in the formation or zone of interest; and a tester valve, included in the drill string, for controlling flow of fluid from the formation or zone of interest into the drill string when the packer is in the set position; wherein, the well can be selectively drilled and tested without removing the drill string from the well.
  • 28. The apparatus of claim 27, wherein the tester valve comprises a closure valve for communicating the formation or zone of interest with an interior portion of the drill string.
  • 29. The apparatus of claim 27, further comprising:a surge receptacle included in the drill string; and a retrievable surge chamber, constructed to mate with the surge receptacle, for receiving and trapping a sample of well fluid therein.
  • 30. The apparatus of claim 27, further comprising:a downhole drilling motor, included in the drill string and operatively associated with the drill bit, for rotating the drill bit to drill the well bore.
  • 31. The apparatus of claim 30, wherein the downhole drilling motor is steerable.
  • 32. The apparatus of claim 30, further comprising a measuring while drilling system, included in the drill string, for measuring a direction of the well bore as the drill bit is rotated.
  • 33. The apparatus of claim 27, wherein:the drill string is a coiled tubing drill string.
  • 34. The apparatus of claim 27 wherein the fluid monitoring system is adapted for selectively measuring temperature and pressure of the fluid.
  • 35. The apparatus of claim 27 further comprising a logging while drilling tool, included in the drill string, for generating data indicative of the nature of subsurface formations or zones of interest intersected by the well bore.
  • 36. The apparatus of claim 27 wherein:the set position of the packer sealingly engages the uncased well bore and thereby seals a well annulus between the drill string and the uncased well bore above the formation or zone of interest; and the unset position is disengaged from the uncased well bore and allows fluid flow through the annulus when the drill bit is drilling the well bore.
  • 37. The apparatus of claim 27 wherein:the packer is a straddle packer for sealing on opposite sides of the formation or zone of interest.
  • 38. The apparatus of claim 27 wherein:the packer is an inflatable packer.
  • 39. The apparatus of claim 27 wherein:the fluid monitoring system provides remote communication with a surface command station through telemetry.
  • 40. A method of early evaluation of a well having an uncased well bore, comprising the steps of:(a) providing a drilling and testing string comprising: a drill bit; a packer for sealingly engaging the well bore; and a well fluid condition monitor; (b) drilling the well bore with the drill bit until the well bore intersects a formation or zone of interest; (c) without removing the drilling and testing string from the well after step (b), effecting a seal with the packer against the uncased well bore and thereby isolating at least a portion of the formation or zone of interest; and (d) without removing the drilling and testing string from the well bore, determining, with the well fluid condition monitor, fluid parameters of fluid in the formation or zone of interest.
  • 41. The method of claim 40 wherein step (d) comprises flowing fluid from the formation or zone of interest into the drilling and testing string.
  • 42. The method of claim 41, wherein:in step (a), the drilling and testing string further comprises a fluid testing device; and the step of flowing fluid comprises flowing a sample of fluid from the subsurface formation or zone of interest to the well testing device.
  • 43. The method of claim 42, wherein:in step (a), the drilling and testing string further comprises a circulating valve located above the fluid testing device; the fluid testing device is a flow tester valve for controlling flow of well fluid through the tubing string; and step (d) further comprises opening the flow tester valve and flowing the sample of well fluid up through the drilling and testing string to a surface location to flow test the well.
  • 44. The method of claim 41, wherein:in step (a), the drilling and testing string comprises a surge receptacle; and the step of flowing fluid comprises: running a surge chamber constructed to mate with the surge receptacle into the drilling and testing string; mating the surge chamber with the surge receptacle; flowing fluid from the surge chamber; and retrieving the surge chamber while the drilling and testing string remains in the well bore.
  • 45. The method of claim 44, wherein:in step (a), the drilling and testing string further comprises a circulating valve located above the well fluid testing device; and said method further comprises: (e) opening the circulating valve; and (f) circulating fluid above the packer to prevent differential sticking of the drilling and testing string in the uncased well bore.
  • 46. The method of claim 45 wherein steps (e) and (f) are carried out during step (d).
  • 47. The method of claim 40 wherein step (d) is carried out after steps (b) and (c).
  • 48. The method of claim 40 wherein the step of determining fluid parameters comprises determining a pore pressure of the formation or zone of interest.
  • 49. The method of claim 40 wherein the step of determining fluid parameters comprises determining a temperature of the fluid.
  • 50. The method of claim 40, wherein:in step (a), the drilling and testing string further comprises a steerable downhole drilling motor; and step (b) further comprises rotating the drill bit with the downhole steerable drilling motor.
  • 51. The method of claim 50, wherein:in step (a), the drilling and testing string further comprises a measuring while drilling tool; and step (b) further comprises measuring a direction of the well bore with the measuring while drilling tool.
  • 52. The method of claim 40, wherein:in step (a), the drilling and testing string further comprises a logging tool; and step (b) further comprises logging the well with the logging tool to determine the location of the formation or zone of interest.
  • 53. The method of claim 40, wherein:step (c) comprises setting the packer in the uncased well bore adjacent the formation or zone of interest and sealing a well annulus between the drilling and testing string and the uncased well bore.
  • 54. The method of claim 53, wherein:the packer is a straddle packer having spaced packer elements thereon; and step (c) comprises setting the straddle packer in the uncased well bore such that the portion of the formation or zone of interest is between the packer elements of the packer.
Parent Case Info

This is a continuation of application(s) Ser. No. 08/292,341 filed on Aug. 15, 1994, now abandoned.

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Entry
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Continuations (1)
Number Date Country
Parent 08/292341 Aug 1994 US
Child 08/757150 US