The present disclosure relates to the field of electric vehicles, and particularly to an intelligent power module, a motor controller having the intelligent power module and a vehicle having the motor controller.
An IGBT module is a modular semiconductor device in which an IGBT (Insulated Gate Bipolar Transistor) and an FWD (Freewheeling Diode) are packaged by a specific circuit bridge connection. It mainly functions in rectification, inversion, frequency conversion, etc., and is widely used in the fields of rail transportation, home appliance energy conservation, wind power generation, solar photovoltaic and new energy vehicles (such as electric vehicles, etc.) and the like.
Typically, in the field of electric vehicles, an IGBT module is usually disposed in a motor controller to convert the direct current (DC) of a storage battery into an alternating current (AC) for driving a motor. The existing motor controller typically includes a box body, and an IGBT module, a film capacitor and a heat sink that are disposed in the box body. The arrangement of the components in the box is roughly the following structure:
The IGBT module is fixed on a bottom plate of the box body, an IGBT drive circuit board and an IGBT control circuit board are sequentially disposed above the IGBT module and connected to the IGBT module, the film capacitor is located on one side of the IGBT module and is also fixed on the box body, a side wall of the box body is provided with a DC terminal for electrically connecting the storage battery and an AC terminal for electrically connecting the motor, and a direct-current terminal of the IGBT module is connected to a direct-current terminal of the film capacitor, and the IGBT module and the film capacitor are electrically connected in parallel to the DC terminal. In addition, the IGBT module is also connected to the AC terminal to output AC power to the motor. Further, a fluid passage for a cooling medium to flow through is disposed in the bottom plate of the box body to help the IGBT module to dissipate heat.
However, such a motor controller is often limited by the above-described structural arrangement. Since the IGBT module and the film capacitor are respectively fixed at two positions of the bottom plate and vibration occurs during the operation of the motor controller, when the amplitude between the IGBT module and the film capacitor is different, a relative displacement occurs between them, so that a large mechanical stress is generated between the direct-current terminal of the IGBT module and the direct-current terminal of the film capacitor, which easily causes the electrical connection to loosen and can even result in the failure of the motor controller.
The present disclosure is directed to an intelligent power module, a motor controller and a vehicle to avoid electrical connection failure between an IGBT module and a capacitor caused by relative displacement between the IGBT module and the capacitor in a vibration process, thereby ensuring the normal operation of the intelligent power module.
In order to achieve the above object, the present disclosure provides an intelligent power module, where the intelligent power module includes a power electronic device, a capacitor electrically connected to the power electronic device, a driving board for driving the power electronic device, a first heat sink disposed between the power electronic device and the capacitor, and a fixing plate disposed on an outer side of the power electronic device, the fixing plate is detachably connected to a side wall of the capacitor to clamp the power electronic device and the first heat sink between the fixing plate and the capacitor.
Based on the above technical solution, the present disclosure further provides a motor controller. The motor controller includes a box body, where the motor controller further includes the intelligent power module provided in the present disclosure and a control board for controlling the power electronic device of the intelligent power module that are disposed in the box body, the control panel is electrically connected to a driving board of the intelligent power module, and a capacitor of the intelligent power module is fixed in the box body.
Based on the above technical solution, the present disclosure further provides a vehicle, where the vehicle includes the motor controller provided in the present disclosure.
Through the above technical solution, the intelligent power module provided in the present disclosure fixes the power electronic device, the first heat sink, and the capacitor as a whole by means of the fixing plate, so a relative displacement between the power electronic device and the capacitor is not generated during the operation of the intelligent power module, thereby ensuring the electrical connection between the power electronic device and the capacitor, so that the intelligent power module may operate normally. Since the motor controller and the vehicle provided in the present disclosure include the intelligent power module provided in the present disclosure, the above advantages are also obtained.
Other features and advantages of the present disclosure are described in detail in the Detailed Description part below.
Accompanying drawings are used to provide further understanding on the present disclosure, constitute a part of this specification, and are used, together with the following specific implementations, to explain the present disclosure, but do not constitute limitations to the present disclosure. In the accompanying drawings: In the figures:
Exemplary embodiments of the present disclosure are described in detail below. It should be understood that the exemplary embodiments described herein are merely used to describe and explain the present disclosure rather than limiting the present disclosure.
The term “side surface” or “side face” used in the present disclosure is a side surface or side face of a corresponding component in
According to an exemplary embodiment, an intelligent power module 10 is provided. Referring to
It should be noted herein that for the power electronic device 11, the fixing plate 18 and the capacitor 14 are respectively located on two sides thereof, and the “outer side” herein refers to the other side opposite to a side on which the capacitor 14 is located.
The intelligent power module 10 according to the embodiment of the present disclosure fixes the power electronic device 11, the first heat sink 12a and the capacitor 14 as a whole by the fixing plate 18, so the relative displacement between the power electronic device 11 and the capacitor 14 is not generated during the operation of the intelligent power module 10, thereby ensuring the electrical connection between the power electronic device 11 and the capacitor 14, so that the intelligent power module 10 may operate normally.
During operation of the intelligent power module 10, the power electronic device 11 and the capacitor 14 generate a certain amount of heat, causing their own temperature to rise. However, the higher temperature easily affects its own normal operation, or even damages itself, and therefore, in the intelligent power module 10 according to the embodiment of the present disclosure, the first heat sink 12a disposed between the power electronic device 11 and the capacitor 14 is capable of simultaneously performing heat exchange with the power electronic device 11 and the capacitor 14, thereby simultaneously reducing the temperatures of the two.
In the above case, in order to ensure the fixing effect of the power electronic device 11, a first elastic member may be disposed between the first heat sink 12a and the capacitor 14, so that when the fixing plate 18 is connected to the capacitor 14, the first elastic member is simultaneously pressed by the first heat sink 12a and the capacitor 14, resulting in an elastic force that presses the first heat sink 12a toward the power electronic device 11. Accordingly, the first heat sink 12a may have elasticity, so that when the first elastic member is pressed to be deformed, the first heat sink 12a may also be deformed under the action of the first elastic member. Therefore, the deformation of the first heat sink 12a and the deformation of the first elastic member simultaneously provide the power electronic device 11 with a pretightening force capable of clamping the power electronic device 11 between the fixing plate 18 and the first heat sink 12a. This may prevent the power electronic device 11 from being pressed and deformed to some extent. Therefore, in the case where the first heat sink 12a is disposed, the power electronic device 11 is clamped between the fixing plate 18 and the first heat sink 12a.
In the above implementation (which is not shown in the drawings), the first elastic member may be an elastic member having any suitable structure. For example, referring to
In the above exemplary embodiment, a first limiting structure may be disposed on at least one of two opposite side surfaces of the first heat sink 12a and the capacitor 14 to retain the first elastic member between the first heat sink 12a and the capacitor 14. Herein, the first limiting structure may be in any suitable form, for example, a limiting block or a limiting strip protruding from the corresponding side face, or a limiting groove on the corresponding side face.
In an exemplary embodiment of the present disclosure, the intelligent power module 10 further includes a second heat sink 12b disposed between the power electronic device 11 and the fixing plate 18 for heat exchange with the power electronic device 11, thereby improving the heat dissipation effect of the power electronic device 11. The second heat sink 12b may have elasticity, so that in the case where the fixing plate 18 is connected to the capacitor 14, the second heat sink 12b may be deformed under the action of the fixing plate 18 to press the power electronic device 11 toward the first heat sink 12a, thereby providing a pretightening force capable of clamping the power electronic device 11 between the first heat sink 12a and the second heat sink 12b. Further, by connecting the fixing plate 18 to the capacitor 14, the power electronic device 11, the first heat sink 12a and the second heat sink 12b may be fixed together to the capacitor 14, and the power electronic device 11, the first heat sink 12a and the second heat sink 12b may be clamped between the fixing plate 18 and the capacitor 14 by the fixing plate 18. In this case, the fixing plate 18, the power electronic device 11, the first heat sink 12a, the second heat sink 12b and the capacitor 14 are integrated as a whole, and may prevent the power electronic device 11 from being pressed and deformed to some extent. Therefore, in the case where the first heat sink 12a and the second heat sink 12b are disposed, the power electronic device 11 is clamped between the first heat sink 12a and the second heat sink 12b.
In the above case, in order to ensure the fixing effect of the power electronic device 11, a second elastic member may be disposed between the second heat sink 12b and the fixing plate 18. When the fixing plate 18 is connected to the capacitor 14, the second elastic member is simultaneously pressed by the second heat sink 12b and the fixing plate 18. The resulting elastic force presses the second heat sink 12b toward the power electronic device 11. At the same time, the second heat sink 12b is also deformed under the action of the pressure of the second elastic member, and the resulting elastic force is used as the pretightening force for clamping the power electronic device 11 between the first heat sink 12a and second heat sink 12b. This may well and even completely prevent the power electronic device 11 from being pressed and deformed.
The second elastic member may be an elastic member having any suitable structure. For example, referring to the exemplary embodiment illustrated in
In an exemplary embodiment, a second limiting structure is disposed on at least one of two opposite side surfaces of the second heat sink 12b and the fixing plate 18 to retain the second elastic member between the second heat sink 12b and the fixing plate 18. Herein, the second limiting structure may be in any suitable form, for example, a limiting block or a limiting strip protruding from the corresponding side face, or a limiting groove on the corresponding side face.
For example, referring to
In another exemplary embodiment, the first elastic member and the second elastic member may be disposed at the same time.
In the above exemplary embodiment, the first heat sink 12a and the second heat sink 12b may be fluidly connected in parallel between an input tube 15a and an output tube 15b for the flow of a cooling medium (for example, water, air, etc.). Thus, heat of the power electronic device 11 and the capacitor 14 may be carried away by the flow of the cooling medium in the direction of an arrow in
In an exemplary embodiment, in order to facilitate the disassembly and assembly of the fixing plate 18, the fixing plate 18 may be clamped to the capacitor 14 via a snap joint.
In order to achieve the above snap joint, the fixing plate 18 may be provided with one of a catch 20a and a snap-in hole 20b that can be matched with each other, and the capacitor 14 may be provided with the other of the catch 20a and the snap-in hole 20b that can be matched with each other.
Referring to
As shown in
In addition, in order to lock the catch 20a, the snap-in hole 20b may be formed into a square hole (as shown in
In addition, in the specific implementation provided in the present disclosure, the capacitor 14 may have any desired shape. Preferably, the capacitor 14 is in the shape of a rectangular parallelepiped as shown in
Further, in an exemplary embodiment, the power electronic device 11 may be an IGBT module. The capacitor 14 may be a film capacitor. In practical applications, the number of IGBT modules may be selected according to the required power. Therefore, in the specific implementation provided in the illustrated exemplary embodiment, there may be one IGBT module or a plurality of IGBT modules connected in parallel. For example, in the specific implementation shown in
Based on the above technical solution, the present disclosure further provides a motor controller including a box body. The motor controller further includes an intelligent power module 10 according to the exemplary embodiment of the present disclosure and a control board for controlling the power electronic device 11 that are disposed in the box body. The control board is electrically connected to the driving board, and the capacitor 14 is fixed to the box body. For example, as shown in
In an exemplary embodiment of the motor controller, referring to
In addition, when the power electronic device 11 is an IGBT module, the box body is provided with a direct-current terminal and an alternating-current terminal. The capacitor and the IGBT module in the intelligent power module are connected in parallel between a positive electrode and a negative electrode of the direct-current terminal through a direct-current wire, and three-phase alternating-current connection ends of the IGBT modules in each of the intelligent power modules are connected through a three-phase alternating-current wire so as to be connected to the alternating-current terminal.
In the above exemplary embodiment, the direct-current wire and the three-phase alternating-current wire are both copper strips, and therefore, not only function as electrical connections, but also have a certain fixing function.
Based on the above technical solution, the exemplary embodiment further provides a vehicle. The vehicle includes the motor controller provided in the present disclosure.
Although specific exemplary embodiments are described in detail above, the present disclosure is not limited to specific details in the foregoing implementations. Various simple variations can be made to the disclosed exemplary embodiment within the scope of the technical idea of the present invention, and such simple variations all fall within the protection scope of the present disclosure.
It should also be noted that specific technical features described in the foregoing specific implementations may be combined in any appropriate manner without conflict. To avoid unnecessary repetition, various possible combination manners are not further described in this disclosure.
In addition, various different implementations of the present disclosure may alternatively be combined randomly. Such combinations should also be considered as the content disclosed in the present disclosure provided that these combinations do not depart from the concept of the present disclosure.
Number | Date | Country | Kind |
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201610718596.8 | Aug 2016 | CN | national |
The present application is the U.S. national phase entry of PCT/CN2017/095722, with an international filing date of Aug. 2, 2017, which claims the priority of the Chinese patent application No. 201610718596.8, filed on Aug. 24, 2016, which is entirely incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2017/095722 | 8/2/2017 | WO | 00 |