An embodiment of the present invention relates to an intelligent reflecting surface.
Since liquid crystal molecules have an anisotropic dielectric constant, the dielectric constant of a liquid crystal layer can be controlled by adjusting an electric field applied to the liquid crystal layer containing liquid crystal molecules to control the orientation of the liquid crystal molecules. For example, Japanese Patent Applications No. H11-103201 and 2019-530387 disclose meta-surfaces having characteristics which can be controlled by adjusting the electric field applied to the liquid crystal layer. The application of these techniques enables the construction of an intelligent reflecting surface effective for radio waves with a wide range of wavelengths.
An embodiment of the present invention is an intelligent reflecting surface. The intelligent reflecting surface includes a plurality of radio-wave reflecting devices, an adjusting substrate over the plurality of radio-wave reflecting devices, and an anti-reflective film located over the adjusting substrate and configured to absorb radio waves. Each of the plurality of radio-wave reflecting devices includes a pair of substrates and a plurality of radio-wave reflecting elements between the pair of substrates. The anti-reflective film has a lattice shape as a whole. In each of the plurality of radio-wave reflecting devices, an edge is covered by the anti-reflective film, and a portion surrounded by the edge is exposed from the anti-reflective film.
An embodiment of the present invention is a manufacturing method of an intelligent reflecting surface. The manufacturing method includes: arranging a plurality of radio-wave reflecting devices in a matrix shape; arranging an adjusting substrate over the plurality of radio-wave reflecting devices; and arranging an anti-reflective film over the adjusting substrate. Each of the plurality of radio-wave reflecting devices includes a pair of substrates and a plurality of radio-wave reflecting elements between the pair of substrates. The anti-reflective film has a lattice shape as a whole. The anti-reflective film is arranged so that an edge is covered by the anti-reflective film and a portion surrounded by the edge is exposed from the anti-reflective film in each of the plurality of radio-wave reflecting devices.
Hereinafter, each embodiment of the present invention is explained with reference to the drawings. The invention can be implemented in a variety of different modes within its concept and should not be interpreted only within the disclosure of the embodiments exemplified below.
The drawings may be illustrated so that the width, thickness, shape, and the like are illustrated more schematically compared with those of the actual modes in order to provide a clearer explanation. However, they are only an example, and do not limit the interpretation of the invention. In the specification and the drawings, the same reference number is provided to an element that is the same as that which appears in preceding drawings, and a detailed explanation may be omitted as appropriate.
In the specification and the claims, unless specifically stated, when a state is expressed where a structure is arranged “over” another structure, such an expression includes both a case where the substrate is arranged immediately above the “other structure” so as to be in contact with the “other structure” and a case where the structure is arranged over the “other structure” with an additional structure therebetween.
In the specification and the claims, an expression “a structure is exposed from another structure” means a mode in which a part of the structure is not covered by the other structure and includes a mode where the part uncovered by the other structure is further covered by another structure. In addition, a mode expressed by this expression includes a mode where a structure is not in contact with other structures.
An embodiment of the present embodiment is an intelligent reflecting surface having a function of reflecting applied radio waves in arbitral directions. There are no restrictions on the frequencies of radio waves which can be reflected. For example, the frequency of radio waves may be in a range equal to or greater than 400 MHZ and equal to or less than 50 GHz, where the intelligent reflecting surface typically reflects radio waves in a 400 MHz to 6.0 GHz band, a 2.5 GHz to 4.7 GHz band, and a 24 GHz to 50 GHz band. The intelligent reflecting surface according to an embodiment of the present invention may be used as a reflector for radio waves with a frequency greater than 50 GHz.
Schematic perspective and developed views of the intelligent reflecting surface are respectively shown in
As shown in
A schematic bottom view of each radio-wave reflecting device 110 is shown in
The pair of substrates including the second substrate 112 is secured to each other by a sealing material 122 containing a resin such as an epoxy resin and an acrylic resin. A liquid crystal layer 140 described later is sealed in the space formed by the pair of substrates and the sealing material 122. A wiring (not illustrated) extending from each of the radio-wave reflecting elements 130 is formed over the second substrate 112, and the wiring is exposed at an edge portion of the second substrate 112 to form a terminal 114. The terminals 114 are connected to a driver circuit mounted over a printed circuit board 118 with a connector 116 such as a flexible printed circuit (FPC) board. This structure allows signals and power for controlling the radio-wave reflecting elements 130 to be supplied from the driver circuit to the radio-wave reflecting elements 130 via the connector 116. Within the housing 102, the connector 116 is folded and arranged so that the second substrate 112 and a printed circuit board 118 overlap each other (see
A schematic top view of the radio-wave reflecting elements 130 is shown in
The first substrate 120 and the second substrate 112 are provided to provide physical strength to the radio-wave reflecting device 110 and to provide a surface to arrange the radio-wave reflecting elements 130 and the wirings. The first substrate 120 and/or the second substrate 112 may be flexible. The first substrate 120 and the second substrate 112 may include an inorganic insulator such as glass or quartz, a semiconductor such as silicon, a polymer such as a polyimide, a polycarbonate, and a polyester, and a metal such as aluminum, copper, and stainless steel. When a conductive material such as a metal is included in the first substrate 120 and/or the second substrate 112, it is preferred that the surfaces over which the radio-wave reflecting elements 130 are provided, i.e., the second substrate 112 side of the first substrate 120 and the first substrate 120 side of the second substrate 112, be respectively coated with protective films 136 and 144 containing one or a plurality of films including a silicon-containing inorganic compound such as silicon oxide and silicon nitride. Since a film containing a silicon-containing inorganic compound has high blocking properties against impurities, the formation of the protective films 136 and 144 prevents impurities such as a metal ion and water contained in the first substrate 120 and the second substrate 112 from entering the radio-wave reflecting elements 130 even if the first substrate 120 and the second substrate 112 contain glass or a polymer.
Hereinafter, the structure of the radio-wave reflecting element 130 is described in detail.
The first electrode 132 is provided over the first substrate 120. As described above, the first electrode 132 may be formed over the first substrate 120 through the protective film 136 which is an optional component. As shown in
The first electrode 132 may contain a metal such as copper, aluminum, tungsten, molybdenum, and titanium, an alloy containing at least one of these metals, or a conductive oxide such as indium-tin oxide (ITO) and indium-zinc oxide (IZO). The first electrode 132 may also have a monolayer structure or a stacked-layer structure with stacked layers of different compositions. The first electrode 132 may be formed by applying a sputtering method, a chemical vapor deposition (CVD) method, or the like.
The first orientation film 138 and the second orientation film 142 are provided to control the orientation of the liquid crystal molecules structuring the liquid crystal layer 140 provided therebetween. The first orientation film 138 is disposed over the first electrode 132 and covers the first electrode 132. Similarly, the second orientation film 142 is also provided under the second electrode 134 so as to overlap the second electrode 134. The first orientation film 138 and the second orientation film 142 are continuously provided over the plurality of radio-wave reflecting elements 130. In other words, the first orientation film 138 and the second orientation film 142 are not divided between adjacent radio-wave reflecting elements 130, but are shared by all of the radio-wave reflecting elements 130. The first orientation film 138 and the second orientation film 142 each include a polymer such as a polyimide and a polyester and are formed by utilizing a wet deposition method such as an ink jet method, a spin coating method, a printing method, and a dip coating method. The surfaces of the first orientation film 138 and the second orientation film 142 are subjected to a rubbing treatment. The direction of the rubbing treatment (rubbing direction) is the same between the first orientation film 138 and the second orientation film 142. The rubbing direction is an orientation direction of an orientation film and is the direction in which the long axes of liquid crystal molecules are oriented when the liquid crystal molecules are in contact with the orientation film.
The liquid crystal layer 140 contains the liquid crystal molecules. The structure of the liquid crystal molecules is not limited. Thus, the liquid crystal molecules may be nematic liquid crystals, smectic crystals, cholesteric crystals, or chiral smectic liquid crystals.
The liquid crystal layer 140 is injected into the space formed by the first substrate 120, the second substrate 112, and the sealing material 122 and is in direct contact with the first orientation film 138 and the second orientation film 142. The thickness of the liquid crystal layer 140 is, for example, equal to or greater than 20 μm and equal to or less than 100 μm or equal to or greater than 30 μm and equal to or less than 50 μm. Accordingly, the height of the sealing material 122 is also selected from this range. Although not illustrated, spacers may be provided in the liquid crystal layer 140 to maintain this thickness throughout the entire intelligent reflecting surface 100. If the thickness of the liquid crystal layer 140 described above is employed in a liquid crystal display device, the high responsiveness required for displaying moving images cannot be obtained, and it becomes significantly difficult to express the functions of a liquid crystal display device.
The second electrode 134 is provided over the second substrate 112 (under the second substrate 112 in
Similar to the first electrode 132, the second electrode 134 includes a metal such as copper, aluminum, tungsten, molybdenum, and titanium, an alloy containing at least one of these metals, or a conductive oxide such as indium-tin oxide (ITO) and indium-zinc oxide (IZO). The second electrode 134 may also have a monolayer structure or a stacked-layer structure in which layers of different compositions are stacked. The second electrode 134 may also be formed by applying a sputtering method, a CVD method, or the like.
In the aforementioned example, the first electrode 132 provided with a common potential across the plurality of radio-wave reflecting elements 130 is arranged on the first substrate 120 side, and the second electrodes 134 provided with the same potential for each row or column are arranged on the second substrate 112 side. However, the first electrode 132 provided with a common potential across the plurality of radio-wave reflecting elements 130 may be disposed on the second substrate 112 side, and the second electrodes 134 provided with the same potential for each row or column may be disposed on the first substrate 120 side.
The adjusting substrate 106 is provided over the second substrate 112 either directly or via the adhesive layer 108 (see
The refractive index n is expressed by the following equation, where ε0 and μ0 are the dielectric constant and the magnetic permeability of the vacuum, respectively, and & and u are the dielectric constant and the magnetic permeability of the material, respectively.
Therefore, the above equation for wavelength can be expressed as follows. Here, ε1, ε2, and ε3 are the dielectric constants of the adjusting substrate 106, the second substrate 112, and the adhesive layer 108, respectively, and μ1, μ2, and μ3 are the magnetic permeability of the adjusting substrate 106, the second substrate 112, and the adhesive layer 108, respectively.
However, when adhesive layer 108 is not used, there is no contribution of the adhesive layer 108. In addition, since the refractive index of the adhesive layer 108 is lower than those of the adjusting substrate 106 and the second substrate 112 and its thickness is relatively small, this contribution may be ignored even when the adhesive layer 108 is used. Therefore, the thicknesses and refractive indices (i.e., those of the materials contained therein) of the adjusting substrate 106 and the second substrate 112 may be adjusted so that the sum of the optical distances of the adjusting substrate 106 and the second substrate 112 is ¼±20% of the wavelength λ of the incident radio wave. In this case, the thicknesses, the dielectric constants, and the magnetic permeabilities of the adjusting substrate 106 and the second substrate 112 are controlled so that the following equation is satisfied.
Hence, when the structure of the radio-wave reflecting device 110 is fixed, the material of the second substrate 112 is also fixed. Therefore, highly efficient reflection is possible by selecting the dielectric constant and the magnetic permeability of the adjusting substrate 106 (i.e., the material of the adjusting substrate 106) as well as the thickness thereof according to the wavelength of the reflected radio waves.
The anti-reflective film 104 has a function to prevent diffuse reflection of radio waves between adjacent radio-wave reflecting devices 110 and eliminate the influence on the reflected waves and is configured to absorb radio waves incident on the intelligent reflecting surface 100. As shown in
A radio-wave absorbing film absorbing radio waves and converting the radio waves into heat energy may be used as the anti-reflective film 104, for example. Specifically, a resin film in which metal powder, powder of a magnetic material such as ferrite, carbon black powder, or the like is dispersed is represented. In this case, the anti-reflective film 104 may be fabricated as a continuous film covering the edge portion of each of the plurality of radio-wave reflecting devices 110 and having openings overlapping the portion of each radio-wave reflecting device 110 other than the aforementioned edge portion. The radio-wave absorbing film may be formed, for example, by applying a paint containing the aforementioned powder.
Alternatively, the anti-reflective film 104 may be structured with a plurality of conductive films containing a 0-valent metal such as titanium, tungsten, molybdenum, copper, and aluminum or a conductive oxide such as indium-tin oxide (ITO) and indium-zinc oxide (IZO) and arranged in an island shape. For example, the anti-reflective film 104 may be fabricated by arranging a plurality of conductive films 104a with a square or a substantially square planar island shape as shown in
There is no restriction on the shape of each conductive film 104a, and each conductive film 104a may have, for example, a rectangular shape as shown in
The shape or the size of the plurality of conductive films 104a may be identical to each other, or the anti-reflective film 104 may be composed of a plurality of conductive films 104a having different shapes or sizes as shown in
Alternatively, as shown in
As described above, the formation of the anti-reflective film 104 with the plurality of conductive films 104a allows the radio waves incident on the anti-reflective film 104 to be reflected between the plurality of conductive films 104a and within the opening 104c, by which the radio waves interfere with one another and are attenuated. As a result, the radio waves are absorbed by the anti-reflective film 104. In this way, the formation of the anti-reflective film 104 suppresses the reflection of the radio waves between adjacent radio-wave reflecting devices 110.
Alternatively, as shown in
In the radio-wave reflecting device 110 having the aforementioned structure, the liquid crystal molecules are splay-oriented as described above (
Since the intelligent reflecting surface 100 according to an embodiment of the present invention includes the plurality of radio-wave reflecting devices 110, it can be used as a large-size intelligent reflecting surface. However, since there are no radio-wave reflecting elements 130 between adjacent radio-wave reflecting devices 110, radio waves cannot be reflected in arbitral directions between adjacent radio-wave reflecting devices 110. In addition, since not only the side surfaces of the first substrate 120 and the second substrate 112 but also parts such as the connectors 116 exist between adjacent radio-wave reflecting devices 110, radio waves are reflected in complex ways and are diffusely reflected in unintended directions (see the diagonal solid arrows in
However, adjacent radio-wave reflecting devices 110 are provided with the anti-reflective film 104 in the intelligent reflecting surface 100 as described above, by which the radio waves incident between adjacent radio-wave reflecting devices 110 are absorbed. As a result, not only can radio waves be selectively reflected and provided in a desired direction at the portion exposed from the anti-reflective film 104 of each radio-wave reflecting device 110 (see the dotted arrows in
The configuration of the radio-wave reflecting element 130 included in the plurality of radio-wave reflecting devices 110 structuring the intelligent reflecting surface 100 is not limited to the configuration described above. For example, the radio-wave reflecting device 110 may be configured so that the second electrodes are not independently controlled every row or column but are independently controlled between radio-wave reflecting elements 130. In this case, two driver circuits (gate-line driver circuit 124 and signal-line driver circuit 126) for controlling the plurality of radio-wave reflecting elements 130 may be provided, for example, over a surface of the second substrate 112 on the first substrate 120 side as shown in a schematic bottom view in
A schematic top view of two adjacent radio-wave reflecting elements 130 is shown in
A first interlayer insulating film 154 composed of one or a plurality of films including silicon oxide or silicon nitride is provided so as to overlap the first terminal 156 and the second terminal 158, and a connection pad 150 having conductivity is electrically connected to the second terminal 158 through an opening formed in the first interlayer insulating film 154. A planarization film 146 for absorbing unevenness caused by the transistor 148 or the like and providing a flat surface is disposed over the connection pad 150 directly or through a second interlayer insulating film 152 so as to cover the connection pad 150. An opening is formed in the planarization film 146 and the second interlayer insulating film 152 to expose the connection pad 150, and the second electrode 134 located under the planarization film 146 is electrically connected to the connection pad 150 through this opening. As an optional component, a third interlayer insulating film which is not illustrated may be formed between the planarization film 146 and the first electrode 132. Although not illustrated, one or a plurality of additional transistors and capacitive elements may be arranged in each radio-wave reflecting element 130 in addition to the transistor 148.
In the aforementioned configuration, the transistor 148 is fabricated over a surface of the second substrate 112 on the first substrate 120 side, and the liquid crystal layer 140 located on the side of the first substrate 120 of the transistor 148 is controlled. However, the transistor 148 and other elements may be fabricated on a surface of the first substrate 120 on the second substrate 112 side, and the liquid crystal layer 140 located thereover may be controlled.
The on-off of the transistor 148 is controlled by the signals supplied through the gate wiring. When the transistor 148 is on, the control potential supplied through the signal line is provided to the second electrode 134 through the transistor 148. Therefore, the control potential can be individually supplied to each of the radio-wave reflecting elements 130. On the other hand, the first electrode 132 is supplied with a potential (common potential) commonly provided to the plurality of radio-wave reflecting elements 130. The difference between this common potential and the control potential generates an electric field between the first electrode 132 and the second electrode 134, and the dielectric constant of the liquid crystal layer 140 is controlled for each radio-wave reflecting element 130.
The aforementioned modes described as the embodiments of the present invention can be implemented by appropriately combining with each other as long as no contradiction is caused. Furthermore, any mode which is realized by persons ordinarily skilled in the art through the appropriate addition, deletion, or design change of elements or through the addition, deletion, or condition change of a process on the basis of the radio-wave reflecting elements or the intelligent reflecting surfaces is included in the scope of the present invention as long as they possess the concept of the present invention.
It is understood that another effect different from that provided by each of the aforementioned embodiments is achieved by the present invention if the effect is obvious from the description in the specification or readily conceived by persons ordinarily skilled in the art.
Number | Date | Country | Kind |
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2022-042989 | Mar 2022 | JP | national |
This application is a Continuation of International Patent Application No. PCT/JP2023/007788, filed on Mar. 2, 2023, which claims the benefit of priority to Japanese Patent Application No. 2022-042989, filed on Mar. 17, 2022, the entire contents of each are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2023/007788 | Mar 2023 | WO |
Child | 18804145 | US |