This invention relates to using a replaceable wear strip in an inter stage seal housing for a turbine engine, and more particularly, but not by way of limitation, to using the replaceable wear strip to restore a downstream sealing surface of the inter stage seal housing for the turbine engine after prolonged engine usage.
An inter stage seal housing is used in a turbine engine to form a seal between itself, a rotating component, and another non-rotating component of the turbine engine, such as the turbine stator or a stationary vane component.
During a schedule maintenance for the turbine, the downstream contact sealing surface 13 of the inter stage seal housing 10 is examined for excess wear and possible leaks. If excess wear and/or any leaks are found, the downstream contact sealing surface 13 of inter stage seal housing 10 must be welded in order to restore the downstream contact sealing surface 13 to its original shape. However, this type of weld building repair tends to be very time consuming, which leads to increase service expenses, and the downstream contact sealing surface 13 becomes distorted as a result of the weld buildup, which imparts on the performance of the turbine engine.
In view of the above stated problems, it is one aspect of the present invention to provide a seal assembly with replaceable wear strips as the downstream contact sealing surface of an inter stage seal housing, which can be replaced during maintenance in order to restore the downstream contact sealing surface of the inter stage seal housing to its original shape. The seal assembly for a turbine engine, comprising a seal housing having a circumferential groove located along an edge of the seal housing, the circumferential groove having a plurality of through holes, at least one replaceable segment strip, each having at least one threaded hole, an upstream sealing surface, a downstream sealing surface, a right circumferential sealing surface and a left circumferential sealing surface, and a plurality of fasteners for securing segment strips in the circumferential groove, the circumferential groove being configured to accept the geometry of the strip(s).
The seal housing further comprises a downstream surface, wherein the downstream sealing surface of the secured segment strips forms a substantially planar surface with the downstream surface of the seal housing and serves as a replaceable contact surface strip for the seal housing, and an upstream surface, wherein the plurality of through holes extend from the upstream surface to the circumferential groove.
In accordance with another aspect of the present invention, the upstream sealing surface of the secured segment strip forms an upstream contact sealing surface with the seal housing, the downstream sealing surface of the secured segment strip forms a downstream contact sealing surface with a stationary member of the turbine engine, the right circumferential sealing surface of the secured segment strip forms a first circumferential contact sealing surface with another left circumferential sealing surface of an adjacently secured sealing segment, and the left circumferential sealing surface of the secured segment strip forms a second circumferential contact sealing surface with another right circumferential sealing surface of another adjacently secured sealing segment, wherein the first and second circumferential contact sealing surfaces are configured to prevent leakage between adjacently secured segment strips with the first and second circumferential contact sealing surface having a step portion.
According to another aspect of the present invention, the plurality of fasteners comprises a first fastener for securing the segment strip to the circumferential groove by engaging a first threaded hole of the segment strip via a first through hole of circumferential groove, at least one additional fastener for securing the segment strip to the circumferential groove by engaging at least one additional threaded hole of the segment strip via at least one additional through hole of circumferential groove, wherein the second fastener has a reduced diameter portion relative to the first fastener, which creates a larger clearance between the second fastener and the second through hole than between the first fastener and the first through hole. The fasteners provide additional clamping force between the seal housing and the secured segment strip, and the larger clearance between the second fastener and the second through hole allows for thermal expansion of the seal housing during operation of the turbine engine, wherein the fasteners prevent unwanted relative movement and wear between the seal housing and the secured segment strip and fastener retention means is for minimizing disbanding of the fasteners during turbine engine operation.
According to another exemplary embodiment of the present invention the seal housing includes an upper half seal housing; a lower half seal housing and a horizontal split formed between said upper and lower half seal housing, and the circumferential groove includes a radial retention mechanism for retaining the secured segment strips in a radial direction and an axial locating mechanism for positioning the secured segment strips in a axial direction.
According to another aspect of the present invention each segment strip is slid into the groove from the horizontal split of the upper and the lower seal housing and the threaded holes of each segment strip are aligned with corresponding through holes of the grooves where fasteners and fastener retention components are threaded and torque is applied.
It is another aspect of the present invention to provide a seal assembly for a turbine engine, comprising a seal housing having a circumferential groove located along an edge of said seal housing; at least one segment strip, each having an upstream sealing surface, a downstream sealing surface, a right circumferential sealing surface and a left circumferential sealing surface, wherein said circumferential groove is configured to accept the geometry of the said at least one segment strip, wherein said at least one segment strip does not include any threaded holes, and wherein said seal housing does not include any through holes.
These and other objects and advantages of this invention will be more completely understood and appreciated by careful study of the following more detailed description of exemplary embodiments of the invention taken in conjunction with the accompanying drawings, in which:
In the following, a first embodiment of the present invention is described with reference to
Accordingly, after the segment strip 50 is installed in the feature 38, the segment strip 50 is able to restore the shape of the downstream portion of the outer edge surface 37 and the outer portion of the downstream surface 36, which were machined away by forming the feature 38. Specifically, as shown in
In other words, the segment strip 50 is able to restore the seal housings 31, 32 to their original geometry, but since the segment strip 50 is replaceable, once the downstream sealing surface 54 of the segment strip 50 begins to show wear, a new segment strip 50 having a new downstream sealing surface 54 can be easily installed in the feature 38, without the need for any welding to the downstream sealing surface 54.
Referring again to
More specifically,
Further, it is understood that in addition to the step portions, other geometric configurations can be used between the right and left circumferential sealing surfaces 53A, 52A to achieve the same benefits.
As also shown in
Accordingly, during maintenance for a turbine engine, after the existing segments strips 50 are removed from the feature 38 of the seal housings 31, 32, new segments strips 50 are provided in the feature 38, which restores the downstream sealing surface 54 of the seal housings 31, 32. More specifically, the feature 38 is designed such that the segment strips 50 are slid into the upper and the lower seal housings 31, 32 circumferentially from the horizontal split 33. Since the feature 38 is machined to have a specific retention geometry 39 for accepting the geometry of the replaceable segment strip 50, which includes a radial locating flange 40 and an axial retention flange 41, the feature 38 locates the segment strips 50 both axially and radially to the seal housings 31, 32 during installation. The threaded holes 51 of each segment strip 50 are then aligned with corresponding through holes 34 of the feature 38 and shoulder bolts 80 and captive bolts 81 along with fastener retention means are used to fasten the segment strips 50, after which torque is applied to the bolts 80, 81. In other words, the machined feature 38 provides retention of the segment strips 50 during assembly resulting in easy installation.
For example, for the segment strip 50, shown in
Next, a second embodiment of the present invention is described with reference to
The second embodiment is different from the aforementioned first embodiment in that the replaceable wear segment strip 50 does not include any threaded holes 51 and the upper and lower seal housings 31, 32 do not include any through holes 34 for aligning the threaded holes 51 of the segment strip 50 when the segment strip 50 is installed in the feature 38. Further, no fastening hardware or fastener retention hardware is used to fasten or secure the segment strips 50 to the seal housings 31, 32. The remaining points are similar to those of the first embodiment so that their descriptions are omitted.
As a result, in the second embodiment, since the replaceable wear segment strip 50 does not include any threaded holes 51, the specific retention geometry 39 of the feature 38, which includes the radial locating flange 40 and the axial retention flange 41, is the only mechanism used to retain and secure the installed segment strips 50 in the feature 38.
As a result, the need to form the threaded holes 51 and through holes 34 on the segment strip 50, and the upper and lower seal housing 31, 32, respectively, is eliminated. Also eliminated is the need for aligning the through holes 34 with the threaded holes 51 during installation of the segment strip(s) 50 in the feature 38.
From the above description of preferred embodiments of the invention, those skilled in the art will perceive improvements, changes and modifications. Such improvements, changes and modifications within the skill of the art are intended to be covered by the appended claims. Further, it should be apparent that the foregoing relates only to the described embodiments of the present application and that numerous changes and modifications may be made herein without departing from the spirit and scope of the application as defined by the following claims and the equivalents thereof.
This application is a divisional of U.S. application Ser. No. 12/860,359 filed on Aug. 20, 2010, issued as U.S. Pat. No. 8,534,673 on Sep. 17, 2013 which is hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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20140015200 A1 | Jan 2014 | US |
Number | Date | Country | |
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Parent | 12860359 | Aug 2010 | US |
Child | 14027449 | US |