Patent Application
20140186479
This disclosure relates generally to various types of molding adapted with insertable, interchangeable design panels that may be removed and replaced after the molding has been attached to a wall or other support structure.
Base molding, trim molding, crown molding, or other types of molding are often installed only once during the life of a building. Once molding is installed, it is difficult to alter the molding design without removing the entire piece of molding. Although carpet or wall colors in a room may change, the molding typically remains the same design, unless the entire molding is removed and a new molding design is installed.
It is desirable to have decorative molding with interchangeable panel designs so that when the various aspects, designs, or uses of a room change, design panels within the existing molding may be changed without having to replace the molding. In the installed position, the ends of the molding may not be accessible, which may preclude sliding a new design panel into position. However, the molding may be designed to allow the design panels to be removable from within the molding after the molding has been attached to a support structure without having to remove the molding from the support structure. Then ability to alter the design of the molding with interchangeable designs without reinstalling new molding members to a support structure may be advantageous in changing the overall decorative appearance of a room and molding pattern.
In one embodiment, a molding member may include a body member adapted to be attached to a structure such as a wall, ceiling, or floor. The body member may include a display cavity within the body member and defined by a back surface, a top surface, a bottom surface, a top retaining ledge, and a bottom retaining ledge. The body member may include a top recess defined by the top retaining ledge, the top surface, and a top portion of the back surface. The body member may include a bottom recess defined by the bottom retaining ledge, the bottom surface, and a bottom portion of the back surface. The body member may further include a compressible material attached to the back surface defining the display cavity. A removable design panel may be at least partially disposed between the top recess and the bottom recess within the display cavity. The removable design panel may be interchangeable from a front face of the body member after the body member is attached to the structure to which it is adapted to be attached to.
In another embodiment, a molding member may include a body member adapted to be attached to a structure such as a wall, ceiling, or floor. The body member may partially enclose a cavity. A cross-section of the cavity may be defined by a trapezoidal shape. A removable insert panel may be at least partially disposed within the cavity. The removable design insert may be interchangeable from within the cavity after the body member is attached to the structure to which the body member is adapted to be attached to.
In yet another embodiment, a molding member may include a body member defining a cavity. The cavity may be defined by a top surface, a top retaining ledge, a bottom retaining ledge, a bottom surface, and a back surface. The body member may include at least one removable panel at least partially disposed between the top surface and the bottom surface. The at least one removable panel may be removable after the body member is mounted to a support structure.
While the specification concludes with claims particularly pointing out and distinctly claiming what are regarded as embodiments of the disclosure, various features and advantages of this disclosure may be more readily ascertained from the following description of example embodiments provided with reference to the accompanying drawings, in which:
a though 5e are depictions of the installation process of a design panel member and a front panel member;
Disclosed herein is an improved molding design for easy installation and removal of various molding design insert panels without the need to remove the molding member. The molding disclosed herein may be installed and the design panels of the molding may be interchanged without removing the molding from the support structure to which it is attached. The molding may be useful as a crown molding, a window or door molding, base molding, or as a molding associated with a picture frame, painting, etc.
A schematic cross-section of a molding 10 with interchangeable design panels is shown in
The body member 15 may be generally symmetrical about axis A-A. Axis A-A may be substantially perpendicular to the support structure to which the molding 10 is attached. In another embodiment, the axis A-A may be angled with respect to the support structure to which the molding 10 is attached, such as in crown molding. The body member 15 may define a display cavity 20 in which interchangeable design panel 50 and front panel 60 may be installed. In one embodiment, the display cavity 20 may be defined by a trapezoidal shape and may include a top recess 22 and a bottom recess 24. The top recess 22 and the bottom recess 24 may be sized and configured to accept and retain the interchangeable design panel 50 and/or the front panel 60. Such panels may be sized to have heights adapted to fit within the space between the top recess 22 and the bottom recess 24. In one embodiment, the cross-section of the display cavity 20 may be shaped as an isosceles trapezoid. In such an embodiment, walls defining the top recess 22 and the bottom recess 24 may have substantially the same length. The top recess 22 and the bottom recess 24 may be substantially continuous and planar, as shown in
The design cavity 20 may be structured to allow easy installation of the design panel 50 and the front panel 60 after the body member 15 has been attached to a support structure. The display cavity 20 may be partially defined by a top retaining ledge 26 and a bottom retaining ledge 28 to retain the design panel 50 and the front panel 60 within the display cavity 20. In some embodiments, the top retaining ledge 26 may include at least one surface that is coplanar with at least one surface of the bottom retaining ledge 28. The top retaining ledge 26 and the bottom retaining ledge 28 may include at least one surface that is substantially perpendicular to axis A-A. Each of the top retaining ledge 26 and the bottom retaining ledge 28 may include a corner 27. In one embodiment, at least one corner 27 of the top retaining ledge 26 and the bottom retaining ledge 28 may be rounded or beveled. In another embodiment, the corners 27 of the top retaining ledge 26 and the bottom retaining ledge may be substantially square, as shown in
With continued reference to
The top recess 22 and the bottom recess 24 may be designed to retain the design panel 50 and/or the front panel 60 within the display cavity 20. The top recess 22 may be defined by a top portion of the back wall 25, the top surface 22a, and the top retaining ledge 26. The bottom recess 24 may be defined by a bottom portion of the back wall 25, the bottom surface 24a, and the bottom retaining ledge 28. The top surface 22a and the bottom surface 24a may have substantially the same length. Top surface 22a and bottom surface 24a may create an angle a with axis A-A. Angle a may vary, such as for example, between approximately 10° and 20°. In one embodiment, angle a may be approximately 14°. In one embodiment, angle a between axis A-A and the top surface 22a may be substantially the same as angle a between axis A-A and the bottom surface 24a. In one embodiment, the top half of body member 15 may be a mirror image of the bottom half of the body member 15. In yet another embodiment, the angle between the top surface 22a and axis A-A may not be the same as the angle between the bottom surface 24a and axis A-A.
In one embodiment, the back wall 25 may include a plurality of snap receptacles. Thus, the back wall 25 may be configured to receive a design panel 50 with snaps to be engaged by the snap receptacles of the back wall 25. In another embodiment, the back wall 25 may include a hook-and-loop fastener (e.g., VELCRO®) or a magnetic fastener. The interchangeable design panel 50 may include a corresponding fastener. In yet another embodiment, the back wall 25 may include an adhesive material such as a removable double-sided tape material or a glue material. The adhesive material may attach the interchangeable design panel 50 to the back wall 25.
In one embodiment, a compressible material 30 may be attached to the back wall 25. The compressible material 30 may comprise a sponge-like material, a foam material, a double-sided tape material, or a weather-strip material. In one embodiment, the compressible material 30 may be a weather-strip material. In another embodiment, the compressible material may be a closed cell foam material. The compressible material 30 may be sufficiently compressible to compress along axis A-A. When the compressible material 30 is compressed, space along axis A-A within the display cavity 20 may be created for installation or removal of the design panel 50 and the front panel 60. Once the design panel 50 and the front panel 60 are installed, the compressible material 30 may expand and push the design panel 50 and the front panel 60 against the top retaining ledge 26 and the bottom retaining ledge 28. The expansion of the compressible material 30 may cause the interchangeable panels to be flush against the retaining ledges and may prevent the interchangeable panels from shifting within the display cavity 20. The compressible material 30 may have a length that is substantially less than the length of the back wall 25, as shown in
The design panel 50 may include various designs and materials. The design panel 50 may include a designed or engraved wood panel, a panel comprising a leather material, a glow in the dark material, a stained glass or plastic material, or a tile material, such as, for example, a ceramic tile or a marble tile. The design panel 50 may be substantially flat, or it may include a textured surface. The design panel 50 may include a substantially rigid material or may include a substantially flexible material. In one embodiment, the design panel 50 may have a thickness extending from the back wall 25 outwardly past the retaining ledges and beyond the front face of the body member 15. In another embodiment, the design panel 50 may have a minimal thickness, such as, for example, the thickness of paper, cloth, or wallpaper. In yet another embodiment, the design panel 50 may have a thickness of between about ⅛″ and about ⅜″. In another embodiment, the thickness of the design panel 50 may be between about ⅜″ to about ⅞″. In yet another embodiment, the thickness of the design panel 50 may be greater than ⅞″.
Referring to
The design material 54 may include any material, such as a wallpaper material, a leather material, a cloth material, or a glow in the dark type material attached to the support backing structure 52. Where the design material 54 is a wallpaper material, the design material 54 may be commercially available with an adhesive material on the back side thereof. In such embodiments, the design material 54 may be easily attached to the support backing structure 52.
The front panel 60 may comprise a transparent material, such as, for example, a plexiglass material, a thin plastic material, or other transparent material. Referring to
In one embodiment, the design panel 50 and the front panel 60 may include a substantially rigid material. The particular design of the body member 15 with the top recess 22 and the bottom recess 24 may allow for installation and removal of the interchangeable panels without having to flex or alter the shape of the interchangeable panels upon installation or removal of such panels.
Referring to
The design panel 50 and the display cavity 20 may be designed such that the design panel 50 may be easily installed and removed from within the display cavity 20. The panels may be slidable within the recesses of the display cavity 20 and may be slidably installed in the body member 15. However, once the body member 15 is mounted to a supporting wall structure, the interchangeable panels may not be as easily slidably installed or removed. However, as described below, the design of the body member 15 may allow for the interchangeable design panel 50 and front panel 60 to be installed or removed after the body member 15 has been affixed to a supporting wall structure by interchanging such panels from a front face of the body member 15.
Installation of the design panel 50 and the front panel 60 is shown in
After the design panel 50 and the front panel 60 are installed, the compressible material 30 may expand. During installation of the panels, the compressible material 30 may be compressed to create enough clearance to install the panels within the display cavity 20. After the panels are installed, the compressible material 30 may no longer be under pressure, and the compressible material 30 may expand. The expansion of the compressible material 30 may cause the compressible material 30 to push against the back portion of the design panel 50 and may force the panel adjacent the top retaining ledge 26 and the bottom retaining ledge 28 to abut the retaining ledges. Thus, the compressible material 30 may exert a forward pressure on the design panel 50 and the front panel 60 and may cause the panels to abut the retaining ledges of the display cavity 20. In addition, the compressible material 30 may allow the interchangeable panels to remain secured in place within the body member 15 without additional members, such as retaining clips or other retaining means that may wear out or break with use.
Referring to
Referring to
Referring to
A molding 10 with interchangeable panels is disclosed. After the molding 10 is attached to a support structure, interchangeable panels may be interchangeably removed and installed without detaching the molding 10 from the support structure. The molding 10 may not include support clips or clamps, but may retain the interchangeable panels in place by pressing the panels against retaining ledges.
The molding 10 may be installed around various forms of intersections and corners. Referring to
Although the foregoing description contains many specifics, these are not to be construed as limiting the scope of the present invention, but merely as providing certain embodiments. Similarly, other embodiments of the invention may be devised which do not depart from the scope of the present invention. For example, features described herein with reference to one embodiment also may be provided in others of the embodiments described herein. The scope of the invention is, therefore, indicated and limited only by the appended claims and their legal equivalents, rather than by the foregoing description. All additions, deletions, and modifications to the invention, as disclosed herein, which fall within the meaning and scope of the claims, are encompassed by the present invention.
