There is an increasing demand for communication devices capable of operating across a variety of different frequency bands. For example, there is an increasing demand for cellular or mobile telephones that can operate in multiple frequency bands. In such devices, separate transmit and receive filters are in general employed for each transmit and receive frequency band. In practice, various types of resonators may be used to produce such filters. For example, ladder or lattice type filters may include an acoustic resonator, in particular a surface acoustic wave (SAW) resonator.
In operation, a signal, typically at an RF frequency, is coupled between a first terminal 11 and a second terminal 13 and SAW device 10 presents a resonance impedance characteristic to the signal at a resonant frequency which is determined by various physical parameters of SAW device 10, including the spacing between interdigitated fingers 19 and the velocity of sound in the substrate 14.
In operation, an input signal, typically at an RF frequency, is provided between the input terminal IN and ground of first interdigitated transducer 16-1. The input signal launches an acoustic wave at the surface of substrate 14 which is received at second interdigitated transducer 16-2 and which is output, again typically at an RF frequency, between the output terminal OUT and ground. Typically, SAW device 15 applies a passband filtering function to the input signal to yield the output signal, where the filter function is determined by several physical parameters of SAW device 15, including the spacing between the fingers 19 and the velocity of sound in the substrate 14.
However, it has been observed that the use of a hybrid substrate can lead to large spurious resonance responses in the filter characteristics. In particular, these spurious resonance responses are generated at frequencies higher than the anti-resonant frequency of SAW device 20. These spurious resonance responses can end up in the passband of another device in an overall system which includes SAW device 20. This will then degrade the in-band performance of that other passband.
It would be desirable, therefore, to provide an acoustic resonator with a structural configuration which can provide some mitigation of spurious resonance responses, particularly spurious resonance responses generated when a hybrid wafer substrate is employed.
In one aspect of the invention, a surface acoustic wave (SAW) device may include a substrate and at least a first interdigitated transducer disposed on a first surface of the substrate. The first interdigitated transducer may include a plurality of interdigitated fingers, including at least a first group of first interdigitated fingers having a first finger pitch and a second group of second interdigitated fingers having a second finger pitch which is different from the first finger pitch. The first group of first interdigitated fingers may have a first finger metal pitch ratio, and the second group of second interdigitated fingers has a second finger metal pitch ratio which is different from the first finger metal pitch ratio. The first group of first interdigitated fingers may have a first surface mode resonance frequency, and the second group of second interdigitated fingers has a second surface mode resonance frequency which is substantially the same as the first surface mode resonance frequency.
In another aspect of the invention, a surface acoustic wave (SAW) device may include: a substrate; at least a first interdigitated transducer including a plurality of interdigitated fingers disposed on a first surface of the substrate; and at least a first reflector including a plurality of gratings disposed on the first surface of the SAW device. At least one of: (1) a first plurality of the interdigitated fingers of the first interdigitated transducer has a first finger pitch and a first finger metal pitch ratio, and a second plurality of interdigitated fingers has a second finger pitch different from the first metal pitch and a second metal pitch ratio which is different from the first metal pitch ratio, and the first group of interdigitated fingers has a first surface mode resonance frequency, and the second group of interdigitated fingers has a second surface mode resonance frequency which is substantially the same as the first resonance frequency, and (2) a first plurality of the gratings of the first reflector has a first grating pitch and a first grating metal pitch ratio, and a second plurality of the gratings has a second grating metal pitch different from the first grating metal pitch and a second grating metal pitch ratio which is different from the first grating metal pitch ratio, and the first group of the gratings has a first grating surface mode resonance frequency, and the second group of the gratings has a second grating surface mode resonance frequency which is substantially the same as the first grating surface mode resonance frequency.
The example embodiments are best understood from the following detailed description when read with the accompanying drawing figures. It is emphasized that the various features are not necessarily drawn to scale, nor are the aspect ratios necessarily shown as they would exist in practice. In fact, the dimensions may be arbitrarily increased or decreased for clarity of discussion. Wherever applicable and practical, like reference numerals refer to like elements.
In the following detailed description, for purposes of explanation and not limitation, example embodiments disclosing specific details are set forth in order to provide a thorough understanding of an embodiment according to the present teachings. However, it will be apparent to one having ordinary skill in the art having had the benefit of the present disclosure that other embodiments according to the present teachings that depart from the specific details disclosed herein remain within the scope of the appended claims. Moreover, descriptions of well-known apparati and methods may be omitted so as to not obscure the description of the example embodiments. Such methods and apparati are clearly within the scope of the present teachings.
Without wishing to be bound by any theory, the present inventors have theorized, as illustrated in
The surface mode resonance frequency, FRES, of a SAW resonator, can be found from:
F
RES
=λ/νo, (1)
where λ (see
The present inventors have recognized that the effective velocity νo of a surface acoustic wave in a SAW device depends upon, among other things, the metallization percentage of an IDT of the SAW device, and the relative electrode thickness h/λ. That is, νo is a function of (again, among other things) the finger metal pitch ratio. Here, the finger metal pitch ratio (FMP) is defined as:
FMP=[d/(d+g)], (2)
where d is the width of an interdigitated finger, and g is the gap between adjacent interdigitated fingers, as illustrated in
The present inventors have further recognized that the velocity of a bulk acoustic wave (BAW velocity) in a hybrid wafer substrate depends on the piezoelectric top layer of the hybrid wafer substrate and the finger pitch λ between adjacent like fingers, but is not a function of the finger metal pitch ratio (FMP).
With this understanding, the present inventors have determined that the effects of spurious resonance responses from BAW propagation in a SAW device having a hybrid wafer substrate may be mitigated at least in part by varying of modulating the finger pitch λ and the finger metal pitch ratio (FMP) throughout different portions of the IDT in such a way that the surface mode resonance frequency, FRES, of a SAW resonator remains constant or nearly constant throughout the IDT. Modulating the finger pitch λ de-tunes or lowers the Q-factor of the undesired BAW resonance modes (between the metal fingers at the surface and the bonded piezo-carrier wafer interface below). The reduced Q for the spurious BAW resonance modes in turn reduces the amplitude and impact of the spurious resonance modes in a case where these spurious resonance responses end up in the passband of another device in an overall system which includes the SAW device.
Interdigitated transducer 416 includes a first terminal 402 and a second terminal 404 and a plurality of interdigitated fingers 410 each connected to one of the first and second terminals 402 and 404, and a plurality of “stubs” 412 each disposed opposite one of the interdigitated fingers 410.
Interdigitated transducer 416 includes a plurality of sections or regions extending in the X direction where the finger pitch λ varies from region to region.
In first region 420-1, first interdigitated fingers 410-1 are arranged at a first finger pitch λ1, and in second region 420-2, second interdigitated fingers 410-2 are arranged at a second finger pitch λ2. Accordingly, as explained above, a spurious BAW wave (e.g., BAW wave 25) generated at first region 420-1 will have a different spurious resonant frequency than a spurious BAW wave generated at second region 420-2. Therefore, the energy of any spurious resonant response from BAW propagation is spread among a plurality of frequencies, thereby reducing its amplitude and impact.
In some embodiments, interdigitated transducer 416 may have a large number (e.g., ten or more) of different regions where the interdigitated fingers 410 have different finger pitches λ in the different regions. In that case, the finger pitches λ of the pluralities of the interdigitated fingers 410 of the different regions 420 may be pseudorandomly distributed between a minimum finger pitch and a maximum finger pitch. Beneficially, this may spread the energy of any BAW spurious resonance responses rather evenly over a large number of frequencies, thereby reducing their amplitude and impact.
For proper operation of interdigitated transducer 416 and acoustic resonator 400, the surface mode resonance frequency, FRES should be the same, or constant, or at least substantially the same, in all regions 420-1, 420-2, etc. As can be seen from equation (1) above, if the finger pitch λ is changed and it is desired to keep the surface mode resonance frequency, FRES, constant, then the effective velocity of the surface acoustic wave, νo, should be adjusted or varied in a counteracting manner to the way that the finger pitch λ is changed. Beneficially, as seen above in
Accordingly, as seen in
As noted above, in general, interdigitated transducer 416 may have more than two different regions 420 where the interdigitated fingers 410 may all have different finger pitches λ than each other and different finger metal pitch ratios (FMPs) than each other. In general, finger pitches λ between pairs of interdigitated fingers 410 in interdigitated transducer 416 all may be different from each other, and finger metal pitch ratios (FMPs) of the pairs of interdigitated fingers 410 all may be different from each other, and each of the pairs of interdigitated fingers 410 may have a corresponding surface mode resonance frequency FRES which are the same as, or substantially the same as, each other. Of course, it is also possible that the finger pitches λ and finger metal pitch ratios (FMPs) in some of the regions may be the same as each other, too. In some embodiments, the values of the widths d and the gaps g in the different regions may be selected so that the finger metal pitch ratios (FMPs) in the various regions are pseudorandomly distributed between a minimum value and a maximum value.
The present inventors have determined that the effects of spurious resonance responses from BAW propagation in a SAW device having a hybrid wafer substrate also may be mitigated at least in part by varying or modulating the grating pitch and the grating metal pitch ratio (GMP) throughout different portions or regions of the acoustic reflector(s) of the SAW device in place of, or in addition to, varying or modulating the finger pitch λ and the finger metal pitch ratio (FMP) throughout different portions of the IDT(s) of the SAW device.
Acoustic reflector 518 includes a plurality of sections or regions extending in the X direction where the grating pitch p varies from region to region.
In first region 520-1, first gratings 510-1 are arranged at a first grating pitch p1, and in second region 520-2, second gratings 510-2 are arranged at a second grating pitch p2. Accordingly, as explained above, a spurious BAW wave (e.g., BAW wave 25) generated at first region 520-1 will have a different spurious resonant frequency than a spurious BAW wave generated at second region 520-2. Therefore, the energy of any spurious resonant response from BAW propagation is spread among a plurality of frequencies, thereby reducing its amplitude and impact.
In some embodiments, reflector 518 may have a large number (ten or more) of different regions where the gratings 510 have different grating pitches p in the different regions. In that case, the grating pitches p of the pluralities of the gratings 510 of the different regions 520 may be pseudorandomly distributed between a minimum grating pitch and a maximum grating pitch. Beneficially, this may spread the energy of any BAW spurious resonance responses rather evenly over a large number of frequencies, thereby reducing their amplitude and impact.
In some embodiments, for proper operation of reflector 518 and acoustic resonator 500, the grating surface mode resonance frequency, FRES-GRATING should be the same, or constant, or at least substantially the same, in all regions 520-1, 520-2, etc. If the grating pitch p is changed from one region 520 to another, and it is desired to keep the grating surface mode resonance frequency, FRES-GRATING, constant in all regions 520, then the effective velocity of the surface acoustic wave, νo, should be adjusted or varied in a counteracting manner to the way that the grating pitch p is changed. Beneficially, the effective velocity of the surface acoustic wave, νo, can be adjusted or varied in turn by adjusting or varying the grating metal pitch ratio (GMP), where the grating metal pitch ratio (GMP) is defined as:
GMP=[d/(d+g)], (3)
where d is the width of a grating 510, and g is the gap between adjacent gratings 510.
Accordingly, as seen in
As noted above, in general, acoustic reflector 518 may have more than two different regions 520 where the gratings 510 may all have different grating pitches p than each other and different grating metal pitch ratios (GMPs) than each other. In general, grating pitches p between pairs of gratings 510 in acoustic reflector 518 all may be different from each other, and grating metal pitch ratios (GMPs) of the pairs of gratings 510 all may be different from each other, and each of the pairs of gratings 510 may have a corresponding grating surface mode resonance frequency FRES-GRATING which are the same as, or substantially the same as, each other. Of course, it is also possible that the grating pitches p and grating metal pitch ratios (GMPs) in some of the regions may be the same as each other, too. In some embodiments, the values of the widths d and the gaps g in the different regions may be selected so that the finger metal pitch ratios (GMPs) in the various regions are pseudorandomly distributed between a minimum value and a maximum value.
In some embodiments, one or more reflectors 518 may be combined with one or more interdigitated transducers 416 in a common SAW device such as a SAW resonator or SAW filter. In that case, each of the reflectors may be configured with features described above with respect to reflector 518.
In first region 620-1 first interdigitated fingers 610-1 have a first finger pitch λ1, a first width d1, and a first gap, g1, between adjacent first interdigitated fingers 610-1. In second region 620-2 second interdigitated fingers 610-2 have a second finger pitch λ2, a second width d2, and a second gap, g2, between adjacent second interdigitated fingers 610-2. In third region 620-3 third interdigitated fingers 610-3 have a third finger pitch λ3, a third width d3, and a third gap, g3, between adjacent third interdigitated fingers 610-3. Beneficially, the values of first finger pitch λ1, first width d1, first gap, g1, second finger pitch λ2, second width d2, second gap, g2, third finger pitch λ3, third width d3, and third gap, g3 are selected such that the surface mode resonance frequency, FRES1, in first region 620-1 is the same, or approximately the same, as the surface mode resonance frequency, FREs2, in second region 620-2 and the surface mode resonance frequency, FRES3, in third region 620-3. That is, a first finger metal pitch ratio (FMP1) in first region 620-1, a second finger metal pitch ratio (FMP2) in second region 620-2, and a third finger metal pitch ratio (FMP3) in third region 620-3 may be selected in view of λ1, λ2 and λ3 such that the surface mode resonance frequency, FRES1, in first region 620-1 is the same, or approximately the same, as the surface mode resonance frequency, FRES2, in second region 620-2 and the surface mode resonance frequency, FRES3, in third region 620-3.
As described above, by varying or modulating the finger pitch and finger metal pitch ratio (FMP) in one or more interdigitated transducers and/or reflectors of a SAW device produced on a hybrid wafer substrate, the surface wave propagation characteristics of the SAW device may be essentially maintained unchanged, while the spurious bulk wave propagation characteristics are distributed over a plurality (e.g., a large number) of frequencies so as to reduce their amplitude and effect.
While example embodiments are disclosed herein, one of ordinary skill in the art appreciates that many variations that are in accordance with the present teachings are possible and remain within the scope of the appended claims. The embodiments therefore are not to be restricted except within the scope of the appended claims.