The present invention relates generally to an interflow limiting valve assembly and more particularly to a sleeve having an angled metallic interior seating surface that engages an angled metallic exterior seating surface of a plug slidingly disposed in the sleeve and a radially extending lip that defines a small gap between the lip and an exterior surface of the plug to limit interflow of fluids over the lip and through the gap.
Valves are employed in many applications for controlling flow of fluids such as gases, liquids (e.g., hydraulic fluids), steam and slurries. The valves are of many different configurations including gate valves, throttling valves, shut off valves, check valves and relief valves. Some valves include a plurality of ports and internal components with one or more predetermined flow paths. Often, it is required to tightly shut off one or more flow paths to prevent internal or external valve leakage and undesirable interflow within the valve.
Some valve seats are soft to provide a positive and flexible sealing surface. However, soft valve seats are easily damaged and are known to leak. In addition, when controlling flow between an open and closed position, internal valve components such as valve plugs and poppets must slide easily and freely within the body of the valve. To accomplish such free movement, tightly controlled tolerances and gaps between the valve components are created. As the gaps are increased, interflow or internal leakage within the valve may occur.
During transient conditions, it is important for any valve to control the interflow timing of open/closed flow paths. Failure to properly and adequately control opening/closing of flow paths can result in undesirable pressure spikes, water-hammer effects, or unintended pressurization of separate features or components.
Thus, there is a need for an improved valve assembly that prevents interflow within the valve and provides leak tight shut-off capability.
The present invention includes a sleeve for a valve assembly. The sleeve includes an annular body that has an inside surface that extends from a first axial sleeve-end to a second axial sleeve-end of the sleeve. The inside surface defines an interior area. The inside surface has a first cylindrical section that extends axially inward from the first axial sleeve-end towards and terminating prior to the second axial sleeve-end. The inside surface has a second cylindrical section that extends axially inward from the second axial sleeve-end towards the first axial sleeve-end. A conical interior seating surface extends between the first cylindrical section and the second cylindrical section. The sleeve includes a groove that extends circumferentially around and radially outward in the first cylindrical section. The groove extends axially away from the conical interior seating surface towards the first axial sleeve-end. The sleeve includes one or more first ports that extend radially through the first cylindrical section of the inside surface and are proximate to and spaced apart from the groove. The one or more first ports are spaced apart from the groove by a lip formed by the first cylindrical section. The lip extends continuously and entirely circumferentially around the first cylindrical surface. The lip extends a predetermined axial distance between the groove and the one or more first ports.
In some embodiments, the conical interior seating surface is made of a metallic material.
In some embodiments, the sleeve includes one or more intermediately positioned ports that extend radially through the second cylindrical section of the inside surface. The lip is positioned between the one or more first ports and the one or more intermediately positioned ports.
In some embodiments, the sleeve includes one or more second ports that extend radially through the second cylindrical section of the inside surface and are located axially between the one or more intermediately positioned ports and the second axial sleeve-end.
In some embodiments, the conical interior seating surface defines a first angle (e.g., about 45 degrees) relative to a radial line oriented perpendicular to a longitudinal axis of the sleeve.
In some embodiments, the groove extends radially outward from the inside surface 0.02 inches to 0.03 inches, to provide space for forming the conical interior seating surface.
The present invention includes a valve assembly that includes a sleeve. The sleeve includes an annular body that has an inside surface that extends from a first axial sleeve-end to a second axial sleeve-end of the sleeve. The inside surface defines an interior area. The inside surface has a first cylindrical section that extends axially inward from the first axial sleeve-end towards and terminates prior to the second axial sleeve-end. The inside surface has a second cylindrical section that extends axially inward from the second axial sleeve-end towards the first axial sleeve-end. A conical interior seating surface extends between the first cylindrical section and the second cylindrical section. The sleeve has a groove that extends circumferentially around and radially outward in the first cylindrical section. The groove extends axially away from the conical interior seating surface towards the first axial sleeve-end. The sleeve includes one or more first ports that extend radially through the first cylindrical section of the inside surface and are proximate to and spaced apart from the groove. The one or more first ports are spaced apart from the groove by a lip formed by the first cylindrical section. The lip extends continuously and entirely circumferentially around the first cylindrical surface. The lip extends a predetermined axial distance between the groove and the one or more first ports. The valve assembly includes an annular plug that is disposed in the interior area of the sleeve. The plug has an exterior surface that extends from a first axial plug-end to a second axial plug-end of the plug. The exterior surface of the plug has a first plug surface section which extends axially from the first plug-end to an axial facing transition plane The exterior surface of the plug has a conical exterior seating surface that extends from the first plug surface section and tapers axially towards the second axial plug-end and tapers radially inward from the first plug surface section. A portion of the exterior surface of the plug slidingly engages a portion of the inside surface of the annular body. The plug defines a closed position wherein the conical exterior seating surface sealingly engages the conical interior seating surface. The lip is in sealing proximity to at least a portion of the exterior surface of the plug thereby forming a barrier to the axial flow of fluids across the lip.
In some embodiments, the conical interior seating surface is made from a metallic material.
In some embodiments, one or more intermediately positioned ports extend radially through the second cylindrical section of the inside surface and the lip is positioned between the one or more first ports and the one or more intermediately positioned ports.
In some embodiments, the sleeve includes one or more second ports that extend radially through the second cylindrical section of the inside surface and are located axially between the one or more intermediately positioned ports and the second axial sleeve-end.
In some embodiments, the conical interior seating surface defines a first angle (e.g., about 45 degrees) relative to a radial line oriented perpendicular to a longitudinal axis of the sleeve.
In some embodiments, the groove extends radially outward from the inside surface about 0.02 inches to about 0.03 inches, to provide space for forming the conical interior seating surface.
In some embodiments, the lip and the exterior surface of the plug are spaced apart by a gap of about 0.001 inches to about 0.0025 inches.
In some embodiments, the conical exterior seating surface defines a second angle (e.g., about 47 degrees) relative to a longitudinal axis of the plug.
In some embodiments, in a first plug position, the plug is positioned in the sleeve such that the one or more first ports are in fluid communication with the one or more intermediately positioned ports and the one or more second ports are in sealed relation with the one or more first ports and the one or more intermediately positioned ports.
In some embodiments, in a second plug position, the plug is positioned in the sleeve such that the one or more first ports, the one or more intermediately positioned ports and the one or more second ports are in sealed relation to one another.
In some embodiments, in a third plug position, the plug is positioned in the sleeve such that the one or more intermediately positioned ports and the one or more second ports are in in fluid communication with one another and are in sealed relation to the one or more first ports.
There is disclosed herein, a sleeve for a valve assembly. The sleeve includes an annular body that has an inside surface extending from a first axial sleeve-end to a second axial sleeve-end of the sleeve. The inside surface defines an interior area and has a first cylindrical section extending from the first axial sleeve-end and a second cylindrical section located between the first cylindrical section and the second axial sleeve-end. A conical interior seating surface extends between the first cylindrical section and the second cylindrical section. The conical interior seating surface is metallic. The sleeve includes a groove that extends circumferentially around and radially outward in the first cylindrical section. The groove extends axially away from the conical interior seating surface towards the first axial sleeve-end. A plurality of ports extend radially through the first cylindrical section of the inside surface proximate the groove. The plurality of ports includes one or more first ports (e.g., supply ports) that are spaced apart from the groove by a lip formed by the first cylindrical section. The lip extends a predetermined axial distance between the groove and the one or more first ports. The lip extends circumferentially around the first cylindrical section and radially inward from the first cylindrical section.
In one embodiment, the conical interior seating surface defines a first angle (e.g., 45 degrees) relative to a radial line oriented perpendicular to a longitudinal axis of the sleeve.
In one embodiment, the groove extends radially outward from the inside surface about 0.02 inches to about 0.03 inches, to provide space for forming the conical interior seating surface.
There is further disclosed herein a valve assembly that includes a sleeve and a plug therein. The sleeve includes an annular body that has an inside surface extending from a first axial sleeve-end to a second axial sleeve-end of the sleeve. The inside surface defines an interior area and the inside surface has a first cylindrical section extending from the first axial sleeve-end and a second cylindrical section located between the first axial sleeve-end and the second axial sleeve-end. A conical interior seating surface extends between the first cylindrical section and the second cylindrical section. The conical interior seating surface is metallic. The sleeve includes a groove that extends circumferentially around and radially outward in the first cylindrical section. The groove extends axially away from the conical interior seating surface towards the first axial sleeve-end. A plurality of ports extend radially through the first cylindrical section of the inside surface proximate the groove. The plurality of ports includes one or more first ports (e.g., supply ports). The one or more first ports are spaced apart from the groove by a lip formed by the first cylindrical section. The lip extends a predetermined axial distance between the groove and the one or more first ports. The lip extends circumferentially around the first cylindrical section and radially inward from the first cylindrical section. The valve assembly includes an annular plug disposed in the interior area of the sleeve. The plug has an exterior surface that extends from a first axial plug-end to a second axial plug-end of the plug. The conical exterior seating surface extends axially inward from the second axial plug-end of the plug. The conical exterior seating surface is metallic. A portion of the exterior surface of the plug slidingly engages a portion of the inside surface of the annular body. The plug defines a closed position wherein the conical exterior seating surface sealingly engages the conical interior seating surface. The lip is in sealing proximity to a portion of the exterior surface of the plug, thereby forming a barrier to the axial flow of fluids across the lip.
In one embodiment, the conical interior seating surface defines a first angle (e.g., about 45 degrees) relative to a radial line oriented perpendicular to a longitudinal axis of the sleeve.
In one embodiment, the groove extends radially outward from the inside surface about 0.02 inches to about 0.03 inches, to provide space for forming the conical interior seating surface.
In one embodiment, the lip and the exterior surface of the plug are spaced apart by a gap of about 0.001 inches to about 0.0025 inches.
In one embodiment, the conical exterior seating surface defines a second angle (e.g., about 47 degrees) relative to a longitudinal axis of the plug.
In one embodiment, the plurality of ports further includes one or more second ports (e.g., return ports).
In one embodiment, during axial transition of the plug relative to the sleeve the exterior surface of the plug slidingly engages with the interior surface of the sleeve to cover the one or more first ports.
In one embodiment, when the exterior surface of the plug covers the one or more first ports, a portion of the one or more second ports is covered by the exterior surface of the plug.
The drawings show embodiments of the disclosed subject matter for the purpose of illustrating the invention. However, it should be understood that the present application is not limited to the precise arrangements and instrumentalities shown in the drawings, wherein:
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The first conical interior seating surface 24A is made from a metallic material such as an austenitic or ferritic stainless steel or a copper based alloy such as a bronze. In one embodiment, the entire sleeve 20 is manufactured from a metallic material such as an austenitic or ferritic stainless steel or a copper based alloy such as a bronze.
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The first ports 26A are spaced apart from the groove 25 by the lip 27 formed by the first cylindrical section 23A of the inside surface 21. As best shown in
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Although the present invention has been disclosed and described with reference to certain embodiments thereof, it should be noted that other variations and modifications may be made, and it is intended that the following claims cover the variations and modifications within the true scope of the invention.
The instant application is a continuation in part application of and claims priority benefit to U.S. non-provisional patent application Ser. No. 16/375,258 entitled, “Interflow Limiting Valve Assembly,” filed Apr. 4, 2019, which is a non-provisional of, and claims priority benefit to provisional patent application No. 62/653,747, entitled, “Interflow Limiting Valve Assembly,” filed Apr. 6, 2018, the entirety of which are incorporated by reference herein.
Number | Date | Country | |
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62653747 | Apr 2018 | US |
Number | Date | Country | |
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Parent | 16375258 | Apr 2019 | US |
Child | 17308546 | US |